Selection, Pricing and Specification Selection & Pricing – The key is AUMA’s modular design…. …..therefore selection and pricing is also ‘modular’…like a car. AC.2 SA.2 GS.3 2 Published Price Lists – in Salespersons Catalog & on website... SA07.1-48.1 Price List SA/GS Selection Charts & Price Lists AM (AUMA Matic) Price List SA/GK Selection Charts & Price Lists AMTP (AUMATIC) Play Price List SG05.1-SG12.1 Price List AC.1 / conventional I/O Price List SGExC05.1 – 12.1 (FM) Price List AC.1 / fieldbus Price List SG.3 Price List Disconnect Switches SGExC.1 Price List Local Controls SAExC/GS Selection Charts & Price Lists Wall brackets SAExC/GK Selection Charts & Price Lists SAExC 07.1 - 16.1 (FM) Price List SAEx 25.1 – 30.1 (FM) Price List GS & GF Worm Gearboxes AMEx (FM) AUMA Matic Price List GK Bevel Gearboxes Stem Protection Tubes AMEx (FM) Triple Play Matic Price List Handwheels & Chainwheels ACExC.1 (FM) conventional I/O Price List ACExC.1 (FM) fieldbus Price List AUMA Express AUMA Standard Product CSA Price List SA07.2-16.2 Price List AC.2 Conventional Price List AC.2 Fieldbus Price List SA.2/GS Quarter turn Selection Charts & Price Lists SA.2/GK Multi turn Selection Charts & Price Lists 3 Actuator Selection LINEAR ROTARY ¼-TURN 4 Information required to select and price an actuator Type & size of valve? Torque requirement? Valve stem diameter? Type of service (open/close, modulating)? Motor power (voltage/phase/frequency)? Closing time? Enclosure – watertight, submersible, hazardous location (NEMA 4, 4X, 6, 7) Non-intrusive? 5 Information required to select and price an actuator (continued) Ambient temperature Actuator accessories limit switches (2 GTLS, 2 GTLS-12, 4 GTLS) position feedback device (potentiometer, transmitter, MWG) mechanical devices (MDPI, stem protection tube, declutch lever lock) Motor controls integral or remote? who is furnishing controls? what controls are required? 6 Quarterturn Selection Information required Manual selection Electric selection Multiturn Selection Information required Electric selection 7 Quarter-turn Sizing Valve torque and stem diameter must be obtained from the valve manufacturer. Valve torque and stem diameter must be measured in the field for retro-fit applications. 8 Quarterturn - Manual Operator Selection Selection and Pricing Tools: GS Technical Data Sheet • GS50.3 – 250.3 • GS315 – 500 • GS630.3 AWWA Rating Selection Chart When to use Bronze Select worm gearbox (with primary gear reducer) based on valve requirements. 9 Electric Actuator Selection Quarter-turn Electric Applications NEW combination selection chart and price list: NEW chart includes: • • • • • • Application Guide Product Descriptions Selection Charts for SG.1 – 1-phase and 3-phase Price list for SG.1 Selection Charts for SA.2/GS and SAR.2/GS Price lists for SA.2/GS and SAR.2/GS 10 Actuator selection example REQUIREMENTS 6” butterfly valve 125 ft lbs. break torque 1” diameter stem 120 volt / 1ph / 60hz 15 second operation motor controls to be furnished by others Quarterturn Selection and Pricing Chart 11 Actuator selection example REQUIREMENTS SELECTION 6” butterfly valve SG07.1 “NORM” 125 ft lbs. break torque PRICING 1” diameter stem SG07.1 Norm, 1-phase: $1,985 (ref page 4 of MA-GE-11-0006) 120 volt / 1ph / 60hz 15 second operation motor controls to be furnished by others 12 Actuator selection example REQUIREMENTS 24” butterfly valve 1875 ft lbs. torque 2.75” diameter stem 120 volt / 1ph / 60hz 60 second operation local ‘OSC’ & ‘LOR’ control Ductile Iron Worm Wheel Acceptable Quarterturn Selection and Pricing Chart 13 Actuator selection example REQUIREMENTS SELECTION 24” butterfly valve SA07.6-54B/ GS100.3/VZ4.3 1875 ft lbs. torque AM with reversing starters, ‘open-stopclose’ pushbuttons, ‘open-fault-close’ lights & ‘local-off-remote’ selector switch 2.75” diameter stem 120 volt / 1ph / 60hz PRICING 60 second operation local ‘OSC’ & ‘LOR’ control Ductile Iron Worm Wheel Acceptable SA07.6-54B/ GS100.3/VZ4.3 $3,470 (ref page 8 of MA-GE-11-0006) AM $1,155 (ref page 15 of MA-GE-11-0006) TOTAL $4,625 14 Actuator Selection and Pricing - Multi-turn 15 Multi-turn Selection and Pricing Valve torque and/or thrust must be obtained from the valve manufacturer. The valve stem diameter with pitch & lead or number of turns are, also, required. Valve torque, thrust, stem diameter & threads must be measured in the field for retro-fit applications. 16 Multi-turn Selection and Pricing Multi-turn Applications SA.2 Technical Data - Multi-turn Actuators - Open/Close Service (Three phase & single phase) SAR.2 Technical Data - Multi-turn Actuators - Modulating Service (Three phase & single phase) SA.2/GK – SAR.2/GK Combinations for Multi-turn Actuators Selection Charts & Price List Multiturn Selection and Pricing Chart SA.2-three phase Selection SAR.2-three phase Selection SA.2-single phase Selection SAR.2-single phase Selection 17 Multi-turn Selection and Pricing Standard multiturn valve operating speeds: 12 inches per minute standard for gate valves 4 inches per minute standard for globe valves Required multiturn actuator operating speeds (SA actuator RPM): SA actuator RPM = Number of stem turns per inch X required stem speed Example: 4 turns per inch of travel X 12 inches per minute = 48 rpm The actuator output usually doesn’t exactly match the required speed, so we have to calculate the actual stem speed and inform the customer Example: 48 rpm is between SA speeds 38 and 54, so we will select 54 rpm Actual stem speed = 54 rpm ÷ 4 turns per inch = 13.5 inches per minute 18 Multi-turn Actuator selection example REQUIREMENTS 8” gate valve open/close service 5000 lbs. thrust 40 ft lbs. torque 1.25” diameter stem 4 threads per inch single lead 460 volt / 3 ph / 60 hz 12 inches per minute (IPM) No Motor Controls Required. Multiturn Selection Chart 19 Multi-turn Actuator selection example REQUIREMENTS SELECTION 8” gate valve Previous Selection: SA10.1-54A open/close service NEW Selection: SA07.6-54A 5000 lbs. thrust Optimal speed 40 ft lbs. torque 12 in/min x 4 turns/inch = 48 rpm 1.25” diameter stem 4 threads per inch single lead 460 volt / 3 ph / 60 hz The closest ‘SA’ output speed is 54 RPM 54 RPM/ 4 turns per inch = 13.5 IPM stem speed ‘A’ output drive required to accept thrust 12 inches per minute (IPM) No Motor Controls Required. 20 Multi-turn Actuator selection example REQUIREMENTS PRICING: 8” gate valve Previous: SA10.1-54 $2,010 open/close service A-Drive $ 190 5000 lbs. thrust TOTAL: $2,200 40 ft lbs. torque (ref MA-GE-01-0001 pages 2 & 7) 1.25” diameter stem 4 threads per inch single lead NEW: SA07.6-54A $1,890 TOTAL: $1,890 460 volt / 3 ph / 60 hz (ref MA-GE-01-0006 pages 2 & 5 or MA-GE-14-0002 page 5) 12 inches per minute (IPM) No Motor Controls Required. TOTAL SAVINGS OF $310! 21 Multi-turn Actuator Pricing SA.1 vs SA.2 22 Actuator Selection and Pricing – AC.2 Controls 23 Actuator Selection and Pricing – AC.2 Controls Review: • Two Versions: • Global • Ref Page 1 of MA-GE-35-0014 • US • • • • 115V control 30 mA - 115 VAC for control inputs 5 ea 5A contacts wo/ common North American indicating lights 24 AC.2 Pricing Prices – AC 01.2 Golbal Version & US Version Ordering Code Base price E00.02 A30.02 H00.03 L10.02 Total Feature AC01.2 (Global) AC01.2 (US) Special price $2,225 115 VAC control $2,005 $113 30 mA - 115 VAC for control inputs 5 ea 5A contacts wo/ common North American indicating lights $113 $113 $57 $2,401 $2,225 The ‘special price’ for the AC 01.2 (US Version) is $176 less expensive than the sum of the base price and the 4 options. AC01.2 Pricing 25 AC.2 Pricing Compare price - SA07.1-SA16.1 + AC01.1 to SA07.2-SA16.2 + AC01.2 (Global Version) SA.1 / AC01.1 SA.2 / AC01.2 Difference SA 10.1 / SA10.2 A drive MWG 30.1 / MWG 30.2 AC01.1 / AC01.2 (Global) Total $2,010 $155 $220 $2,010 $155 $120 $2,005 $4,390 $2,005 $4,290 2% When we use the AC 01.2 (Global Version) – The Generation.2 product is less expensive!! Plus we have these valuable additional features (over the AC 01.1)….. • IP68-8 • Bluetooth interface for AC configuration and software upgrades 26 AC.2 Pricing Compare price - SA07.1-SA16.1 + AC01.1 to SA07.2-SA16.2 + AC01.2 (US Version) SA.1 / AC01.1 SA 10.1 / SA10.2 SA.2 / AC01.2 Difference $2,010 $2,010 A drive $155 $155 MWG 30.1 / MWG 30.2 $220 $120 AC01.1 / AC01.2 (US) $2,005 $2,225 Total $4,390 $4,510 -3% When we use the AC 01.2 (US Version) – The Generation.2 product is slightly more expensive!! But we have these valuable additional features (over the AC 01.1)….. • IP68-8 • Bluetooth interface for AC configuration and software upgrades • 115 VAC control • 30 mA 115 VAC for control inputs • 5 ea change-over contacts without common rated 5 A • North American indicating light version 27 AC.2 Pricing Compare price - SA07.1-SA16.1 + AC01.1 to SA07.2-SA16.2 + AC01.2 (US Version) SA.1 / AC01.1 SA.2 / AC01.2 Difference SA 10.1 / SA10.2 A drive MWG 30.1 / MWG 30.2 AC01.1 / AC01.2 (Global) H00.03 / contacts HL10.02 / NA lights Total $2,010 $155 $2,010 $155 $220 $120 $2,005 $2,005 $113 $57 $4,460 $4,390 -2% When we use the AC 01.2 (Global Version plus the change-over contact and NA indicating light options) – The Generation.2 product is slightly more expensive!! But we have these valuable additional features (over the AC 01.1)….. • IP68-8 • Bluetooth interface for AC configuration and software upgrades • 5 ea change-over contacts without common rated 5 A • North American indicating light version 28 Pricing 2013 • No price increase in general for 2013 except: • SA.1 prices will increase mid 2013 • AC.1 prices will increase mid 2013 • Reminder: • SA.1 pricing currently equals SA.2 pricing • AC.2 pricing in some configurations is lower than AC.1 pricing 29 Other AUMA Shipment Programs 30 AUMA Express Program Standard quarterturn actuators for AUMA sales organization & OEMs Cannot deviate from standard description 2 week ship time Prices shown are list prices 31 AUMA AUMA Express SG Express SG Express Lite SG positioner Express SGPD Express SGPD Express Lite Models available: SG07.1, SG10.1 & SG12.1 Only SA/GS Express & SAR/GS Express Models as shown Shipment: 2 Weeks After Receipt of the Order 32 AUMA Standard Product Standard multi turn actuators also quarter turn actuators with available worm gearboxes Cannot deviate from standard description 4 week ship time Prices determined from published price list 33 AUMA Standard Product Available models: SA and SAR / NORM or AM NEMA 4X/6 (6 ft for 30 minutes) CSA 4 Features: 460, 480, 575 or 600 VAC / 3 phase / 60 hz (see ‘Specific models & configurations available' below) 15 minute duty motor with class F insulation KN corrosion protection SAExC and SARExC / NORM or AMEx Control configurations: FM - Division system NORM CSA – Division System AM with 115 V interface board and 115 volt control AM with analog positioner and 24 volt control Output drive / gearbox configurations Output drive B3 (unmachined – unless furnished with AUMA GS worm gearbox) Output drive A (unmachined) GS worm gearboxes and primary gear reducers for quarter turn service as indicated Standard Product Program 34 Shipping schedule SA07.1-SA16.1 SAExC07.1, SAExC07.5, SAExC14.1, SAExC16.1 SA07.2-SA16.2 18 weeks shipment SAR07.1-SAR16.1 SA25.1 &SA30.1 16 weeks shipment SAR07.2-SAR07.6 SA35.1, SA40.1 & SA48.1 24 weeks shipment SG05.1-SG12.1 Non-Standard Motor Voltages 460/3/60 voltage or 120/1/60 voltage “NORM” or AM controls GS50.3-GS250.3 12-18 weeks shipment GS400 & GS500 Worm gearboxes 22 weeks shipment GK10.2 – GK30.2 Bevel gearboxes 8 weeks shipment GS315 SAExC10.1 & SAExC14.5 (19 to 216 RPM) GK35.2 – GK40.2 Bevel gearboxes 14 weeks shipment 6-8 weeks shipment SA or SG.1 with AC Shipping Schedule Issue 1.12 14 weeks shipment (check factory) 35 Generation .2 Specification 36 SQ05.2 – 14.2 Identical operation concept to multi-turn actuators of generation .2 • Torque output: 35 – 1770 ft-lbs (50 – 2400 Nm) • Operation Time: 4 – 100 sec • Open – Close / Modulating • Estimated Time Table: • 1st Batch • 3-ph Order Entry – April 2013 • 3-ph Delivery – June 2013 • 2nd Batch • 3-ph Ex – Late 2013 • 3 Batch • 1-ph – Late 2013 • 1 Ph Ex and DC – Unknown 37 SQ05.2 – 14.2 38 SQ05.2 – 14.2 Next Steps for AUMA-USA • Develop SQ Task Force • Acquire Demo Units • Learn details of product: • AWWA Approved? • Operating Times Available? • Develop Pricing Structure • Develop USA Schedule • Etc. 39 Actuator Selection and Pricing Questions? 40