(475427-W)
Penang Branch
INTRODUCTION
The safety of workforce is the ultimate objective in the manufacturing environment and in this respect a number of Acts and Regulations are in place to ensure employers and employees adhered to them.
There are responsibilities of both employers and employees to ensure the objective of workplace safety is achieved.
Lock Out and Tag Out (LOTO) is a safety procedure stipulated by Management and to be observed by ALL the workforce at all times. The Safety and Health Committee of the company should play a major role to ensure LOTO procedures are followed strictly. This would then reduce bodily injuries and eliminate fatalities. A TAG is a visual instruction placed on the machinery concern (more specifically on the energy sources) to alert the workers of the danger and to observe laid out procedures.
LOTO procedure should be extended to cover Processes especially in Chemical plants. Whilst processes are now monitored from the Control Room, if physical LOTO if not carried merely only the control display panel it could lead to Chemical Spillage due to faulty control system. In this respect, the LOTO procedure should incorporate Chemical spillage procedures and be prepared for the eventuality. Similarly any protection systems installed must also observe LOTO procedure to ensure protection systems are not deactivated for prolong period which again will ensure the workforce.
Contents
Time
9.00am
Day 1
Safety of the workforce like fatalities and bodily injuries, compliance to
- Occupational Safety and Health Act 1994
- Factories and Machinery Act 1967
10.00am Standards or Code Relating to Lockout and
Tagout. Definitions and terminology
Reference to ISO31000 Risk Management
Day 2
Pipelines process intensive and method to implement LOTO to prevent chemical spillage
– Isolating procedure
on the pipelines
Introduction on Chemical spillage
Environmental Quality Act 1974

Standard:
- Definition of Risk.
- Risk Management Process
10.30am Teak break
10.45am Identify the Equipment/Facilities requiring
Direct Lockout and Tagout
Different types of manufacturing processes
- machinery intensive
- pipelines process intensive
Categories by electrical, mechanical, hydraulic, pneumatic, chemical or other energized equipment in the factory
12.30pm Lunch
1.30pm Machinery intensive - List out the equipment
Pipelines process intensive – List out the chemicals inside the pipelines from source
2.30pm Apply Risk Matrix to determine the level of Risk of the identified equipment/facility
3.30pm
3.45pm
Tea break
Machinery intensive - Isolating procedure and method to implement LOTO
5.00pm End
Tea break
Apply Risk Matrix to determine the level of Risk of the storage tanks, pipelines to the process tanks
Chemical Hazards

Impact on the safety of the workforce

Impact on the assets of the company

Impact on the environment
Lunch
Setting up of an in-house Emergency Response
Team on Chemical Spillage
duties of respective team member
role of Fire Rescue Department Malaysia
Tea break
Personal Protective Equipment (PPE)
Training schedule to familiarise with the various chemical
End
OBJECTIVES
Upon completion of this program, participants will:

Know their responsibilities and role in LOTO as described in OSHA

Able to apply Risk Management techniques to put in place controls to mitigate injuries

Understand LOTO is machinery specific and process specific

The stakeholders must be trained to ensure the effectiveness of LOTO procedure

Understand that Chemical spillages from the processes is linked to LOTO

Able to prepare the Emergency Response Team to handle Chemical spillages

Build awareness of safety at workplace to achieve a Safety Culture at workplace
Trainer Profile

ENGR. IR. GARY LIM ENG HWA
BE(Mech.) NZ, Mgt Dip. FIEM, P.Eng, Asean Eng, APEC Eng, Int PE(My)

Ir Gary Lim is an experienced and qualified Professional Engineer with over 20 years of manufacturing experience in these areas; Industrial Engineering (Work Study),
Project Management, Maintenance, Production and Factory Management. The 20 years of his work spanned over various industries namely industrial chemicals, diary products, jam, sauces, chocolates, confectionnaires, industrial gases (liquid nitrogen, oxygen, argon, etc), blow moulding of plastic containers and paint manufacturing
(highly fire hazardous).

His last 11 years of his working experience was with a multinational insurance company where he received further training in the area of Fire Engineering from an insurer perspective, started as the Risk Engineer and retired as the Risk Manager of the MNC insurer. He attended a course from HSB Industrial Risk Insurers at
Hartford, United States of America on the Implementing The Concepts of Industrial
Fire Control in August 1998

Gary had conducted numerous risk management surveys of various industries from wafer plant to power plants. Currently,a council member and committee member of the Building Services Technical Division and member of the Fire Advisory Board of

the Institution of Engineers, Malaysia. He has a degree in Mechanical Engineering from the University of Canterbury, New Zealand and a Management Diploma from
New Zealand. He is a Professional Engineer registered with the Board of Engineers,
Malaysia and a Fellow of the Institution of Engineers, Malaysia (IEM). He spoke in many public seminars both for the insurance industry, Malaysia Fire Protection
Association and the Institution of Engineers, Malaysia.

Currently, he conducts courses regularly on the concepts and design in the area of
Fire Engineering and Plumbing Engineering at all the IEM branches in Malaysia. He also conducts courses with Malaysia Institute of Insurance on these topics: The Art of
Property Underwriting Profitabily and Essence of Survey Report; Applying Fire
Engineering Knowledge in Property Survey and Loss Control; Enterprise Risk
Management & Business Continuity Management.
TARGET GROUP

Safety committee members

ISO 14001 & OHSAS committee members

Factory Managers/Supervisors
ADMINISTRATIVE DETAILS
COURSE FEE RM990 (FMM Member) / RM1100 (Non-Member) per participant
(The fee includes luncheon, coffee/tea breaks and notes)
Special Rate for Self-Sponsored
Not including GST
DRESS CODE Office Attire
REGISTRATION Participation in the programme is based on a first-come-firstserved basis. Cheques made in favour of the “FMM Institute” should be forwarded on or before programme date to the FMM Institute,
Northern Branch, Bandar Seberang Jaya. Participants who registered but did not attend, will be billed accordingly. Upon confirmation, kindly send us the payment before the
commencement of the programme.
CANCELLATION There will be no refund for cancellation within 2 days prior to the programme, 50% for cancellation between 3 – 6 days and full refund for cancellation 7 days prior to the programme. Please inform in writing if you intend to cancel. A replacement can be accepted at no additional cost.
DISCLAIMER The FMM Institute reserves the right to change the facilitator, date and to vary / cancel the programme should unavoidable circumstances arise. All efforts will be taken to inform participants of the changes.
Upon sending the registration form, you are deemed to have read and accepted the terms and conditions.

ENQUIRIES Ms Nazliza
FMM Institute
No 2767, Mk 11, Lebuh Tenggiri 2, Bandar Seberang Jaya,
13700 Seberang Perai
Tel: 04-3992057 Fax: 04-3994863 E-mail: nazliza@fmm.org.my
Website: http://fmm-im.fmm.org.my
(Northern Branch)
27 July 2015 CLOSING DATE
Registration Form
3-4 August 2015
VISTANA HOTEL, PENANG
For further details contact Ms Nazliza
Tel : 04-6302050/2052 /Fax: 04-6302054 email: nazliza@fmm.org.my
FMM Institute Penang Branch
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