SEA SWAT Sea Base Defense LCS Total Ship Systems Engineering 2003 TSSE Presentation Outline Introduction Conclusions Manning Requirements & Design Damage Control Combat Systems Electrical Hull Modularity Propulsion TSSE Knowledge Scheme TS3000, 3001, 3003 TS4002,4003 Capstone Design Project Realistic, Team-based Application TSSE Courses Systems Engineering Principles and Process Integration Processes and Techniques MS Degree (ME/Physics/ECE) — Foundation Engineering Understanding of Major Elements TS3002, 4000, 4001 2003 TSSE Faculty and Team Faculty Members Professor Fotis Papoulias Professor Mike Green Team Members LT Rodrigo Cabezas, Chilean Navy LT Jake Didoszak, USN LT Colin Echols, USN LTJG Zafer Elcin, Turkish Navy LT Constance Fernandez, USN LTJG Alper Kurultay, Turkish Navy LT Scott Lunt, USN LT Freddy Santos, USN The Taskers • Systems Engineering Analysis - Initial Requirements Document (SEA-IRD) • TSSE Faculty Capstone Design Project Guidance • N7 Preliminary Design Initial Requirements Document (N7 PD-IRD) Sea Power 21 Sea Shield Sea Strike Sea Basing FORCEnet Force Protection Strike Deploy and Employ Intel, Surveillance, Reconnaissance Surface Warfare Fire Support Provide Integrated Joint Logistics Common Operational and Tactical Pictures Under Sea Warfare Maneuver Pre-Position Joint Assets Afloat Networks Theater Air and Missile Defense Strategic Deterrence Sea Shield Force Protection Surface Warfare Protect Against SOF and Terrorist Threats Provide Defense Against Surface Threats Mitigate Effects of CBRNE Conduct Offensive Operations against Surface Threats Under Sea Warfare Theater Air and Missile Defense Neutralize Submarine Threats in the Littorals Provide Self-Defense Against Subsurface Threats Neutralize Open Ocean Submarine Threats Counter Minefields from Deep to Shallow Water Breach Minefields, Obstacles, and Barriers from VSW to the Beach Exit Zone Conduct Mining Operations Provide Defense Against Air and Missile Threats Provide Maritime Air and Missile Defense Provide Overland Air and Missile Defense Conduct Sea-Based Missile Defense Sea Basing Deploy and Employ Provide Integrated Joint Logistics Close the Force & Maintain Mobility Provide Sustainment for Operations at Sea Integrate and Support Joint Personnel and Equipment Provide at Sea Arrival and Assembly Provide Sustainment for Operations Ashore Provide Afloat C2 Physical infrastructure Provide Focused Logistics Provide AFSB Capability for Joint Operations Allow Selective Offload Reconstitute and Regenerate at Sea Provide Shipboard and Mobile Maintenance Provide Force Medical Services Provide Advanced Base Support Pre-Position Joint Assets Afloat SEA SWAT Priorities Provide Defense vs. Surface Threats 1 Provide Defense vs. Subsurf. Threats 2 Provide Maritime Air & Missile Defense 3 Detect Minefields Deep to Shallow Water 4 Open Ocean Submarine Threats 5 Submarine Threats in the Littorals 6 Protect against SOF & Terrorist Threats 7 Breach Minefields, Obstacles & Barriers 8 Provide Overland Air & Missile Defense 9 Conduct Mining Operations 10 Mitigate Effects of CBRNE 11 Conduct Offensive Operations vs. Surface Sea SWAT Priorities ISO SEA SHIELD 12 10 % 20 % 30 % 40 % 50% Requirements Introduction Conclusions Manning Requirements & Design Damage Control Combat Systems Electrical Hull Modularity Propulsion Design Project Guidance …to produce a design for a ship or group of ships to protect the ships of the Sea Base while in the operating area and …protection of the airborne assets moving between Sea Base and the objective and …protection of the surface assets moving between Sea Base and the beach Requirements Overview • Protect the Sea Base • Operate in Deep to Very Shallow Water • Operate at 35 knots • AW, SUW, USW/MIW capable • Reduced Manning implemented • Modular Design Design Philosophy Introduction Conclusions Manning Requirements & Design Damage Control Combat Systems Electrical Hull Modularity Propulsion Overall Design Philosophy Combat Systems Defensive 1 Modularity 2 3 4 5 6 Speed Aviation Capability Cost Maintainability Manning Reduction Combat Systems Offensive Indefinite Sustainment Appearance 7 8 Design Philosophy Priorities 9 10 10 % 20 % 30 % 40 % 50% 60% Design Process Conceptual Ship Design Detailed Trade Off Analysis Initial Trade Off Analysis Courses of Action • COA #1: Single Ship Concept • COA #2: Two-Ship Concept • Trade-off analysis conducted to determine which COA better meets requirements Trade-off Analysis Priorities • Operational Flexibility (10%) • Operational Capability (10%) • Operational Availability (10%) • Cost (15%) • Space Availability (15%) • Acquisition (40%) (%) Weight of each priority Cost Analysis* Characteristics Single Ship Two Ship (SUW, AAW, & USW/MIW) (SUW,USW/MIW & SUW/AAW) Length 258 ft 249 ft Beam 52 ft 50 ft Draft 19.2 ft 18.5 ft Power 39500 hp 36800 hp Displacement 1626 LT 1454 LT Est. Cost of Hull $450 M $425 M Est. Cost of Combat Systems $225 M $212.5 M Total Est. Acquisition Cost $675 M $637.5 M x 2 = $1275 M * Based on MAPC spreadsheet Single Ship vs. Two Ships Priority Single Ship Design Two Ship Design Operational Flexibility .2 1 Operational Capability 1 .2 Operational Availability .2 1 Cost .75 .15 Space Availability .15 .75 Acquisition .5 .5 Total* 2.8 3.6 *Sum of the product of each priority weight and ranking Ranking of five for top & one for bottom Single Ship vs. Two Ships Feasibility Study Results for Single and Two-Ship LCS Design 4 3.5 3 2.5 2 Single Ship Tw o Ships 1.5 1 0.5 0 Oper Oper Oper Flexibility Capability Availability Cost Space Acquisition Availability Total Combat Systems Introduction Conclusions Manning Requirements & Alternatives Damage Control Combat Systems Next Speaker: LT Rodrigo Cabezas Electrical Hull Modularity Propulsion Threats Sea Base States State I – Staging / Buildup State II – Ship-to-Shore / (Op Area) Ship-to-Obj. Maneuver – ASCM – Small boats – Unconventional ships/boats – Submarines/UUVs – Mines – – – – – Small boats Mines SAMs Unguided munitions Aircraft/UAVs Threats (cont’d) Sea Base States State III – Sustainment – – – – – ASCM Mines Unconventional ships/boats SAMs Aircraft/UAVs Initial Combat Needs Analysis Aircraft UAV’s SAM’s ASCM USV’s Small Boats Submarines UUVs Mines Associated Threat Multifunction Combat Radar System Air Search Radar Surface Search Radar Mine Warfare Package Variable Depth Sonar Torpedo Early Warning Weapons Systems Trade Off Scenarios Threat LCS self defense scenario M1 Low & Slow ASCM M1 Low & Slow ASCM M1 Low & Slow ASCM M2 Low & Fast ASCM Scenario Title Description Submarine Launched M1 ASCM Two LCS undergoing ASW operations close to SeaBase 2 Four Surface/Air M1 ASCMs LCS defending against airplanes attacking SeaBase 3 LCS Engaged by M1 Coastal batteries 4 LCS Engaged by MIG-29 Carrying T2 ASCM 1 Two LCS undertaking mine sweeping to clear a passage from SeaBase to shore. Positioned 8 miles from shore Two LCS are escorting an ExWar ship, Scenario 3 Simulation: LCS engaged by coastal batteries (ASCM) Scenario Sensor Missile Gun Pra S3: Scenario number 3 R1, R2: Sensor suites D1, D2: Anti-missile Missiles G1, G2: Guns S3 S3 S3 S3 S3 S3 S3 S3 R1 R1 R1 R1 R2 R2 R2 R2 D1 D1 D2 D2 D1 D1 D2 D2 G1 G2 G1 G2 G1 G2 G1 G2 Pra: Probability of Raid Annihilation 0.927 0.965 0.936 0.942 0.952 0.942 0.942 0.959 Weapons Systems Trade Off Concept Coverage (2D/3D) Frequency/Band S2 S1 3D 3D X Band C or S Antenna/Aperture Type Active Phased Passive Radar example: S2, S1 Radars Probability of Sensor Availability (RM&A) Size/Weight Estimate *Transition to Track Time *Minimum Range (needs to match weapon) Electrical Power Rqmts Signature (RCS/IR) contribution Systems quantity Complexity 0.95 20000 0.85 10000 1 4 50 250 350 200 1 2 1 3 3 1 Weapons Systems Trade Off Radar example: non relevant parameters S1 S2 Targets Weapons Systems Trade Off Radar example: relevant parameters Trade-Off Radar suite 2.5 2 1.5 Score System 1 1 System 2 0.5 0 Size Track time Power req Quantity Concept Complexity TOTAL Mission packages 1. Ship’s payload limit: 160 LT (app) 2. Core package (CP) • Basic package (BP). Ship standard plus self defense. • Surface Warfare package (SUWP) 3. Anti Air Warfare package (AAWP) 4. Anti Submarine/ Mine Warfare package(ASW/MIWP) 5. Weapons systems Weight Limit: • CP + AAWP < 160 LT • CP + ASWP < 160 LT Core Mission Package Systems Basic Package • Multi-Function Radar • • • • • • • (APAR) Command and Control System EW Suite Navigation Radar EO/IR/UV/LLTV Suite Communications Suite Hull Mounted Sonar Real Time Degaussing System Core Package Systems (cont) Basic Package •Sea Ram •Helicopter and UAV capable •Signature management system •Nixie •Torpedo warning receiver •High precision navigation system •Etc. Core Package Systems (cont) SUW Package • Harpoon Missiles (x4) • Mk III 57 mm BOFORS gun • Rigid Hull Inflatable Boats (RHIB) (x2) USW/MIW Mission Package USW • Mk 32 Mod 15 Torpedo Launcher • Mk 50 Torpedoes (x 6) • Low Freq Active Towed Sonar. (LFATS ) • LAMPS (aircraft sonar, sonobuoy and torpedo capable) USW/MIW Mission Package MIW UUV • Advanced Side Looking Sonar • • • • • • (ASLS) Mine-Hunting UUVs Expendable Mine Destructor (EMD) Airborne Laser Mine Detector System (ALMDS) Rapid Airborne Mine Clearance System (RAMICS) Organic Airborne & Surface Influence Suite (OASIS) Airborne Mine Neutralization System (AMNS) AAW Mission Package AAW • Mk 41 8-cell Vertical Launching System • Evolved Sea Sparrow Missile (x 32 using Mk 25 Quad-Pack) Signatures RCS Freq: 1 GHz Elev: 5 deg Signatures (cont) RCS Freq: 1 GHz Elev: 5 deg Polar graph Signatures (cont) Temperature Prediction (Environmental) Signatures (cont) IR Signature (10 Km, staring sensor) Radiance Summary • Threats • Scenarios • Trade off • Mission Packages • Signatures Hull Design Introduction Conclusions Manning Requirements & Alternatives Damage Control Combat Systems Next Speaker: LTJG Zafer Elcin Electrical Hull Modularity Propulsion Initial Hull Design Philosophy Deck Area 1 Maneuverability 2 Draft 3 Length 4 Beam 5 Hull Design Power 6 Displacement 7 Philosophy Priorities 2.5 % 10 % 12.5 % 15 % (%) Weight of each priority 17.5% 20% Hull Form Candidates Initial Hull Design Analysis Priority Monohull Catamaran Trimaran SES Deck Area 0.2 0.6 0.8 0.4 Maneuverability 0.8 0.4 0.2 0.6 Draft 0.2 0.6 0.8 0.4 Length 0.5 0.375 0.125 0.25 Beam 0.5 0.25 0.125 0.125 Power 0.075 0.15 0.3 0.225 Displacement 0.15 0.075 0.3 0.225 Total 2.425 2.45 2.65 2.25 *Sum of the product of each priority weight and ranking Ranking of FOUR for top thru ONE for bottom Initial Hull Design Analysis Hull Design Analysis 3 Displacement 2.5 Power Beam 2 Length 1.5 Draft Maneuverability 1 Deck Area 0.5 0 Monohull Catamaran Trimaran SES Hull Design Processes Advantages • Resistance • Seakeeping and Motions • Maneuverability • General Arrangement • Survivability • Signature Reduction Side Hull Positioning – Resistance and Powering SPEED vs. EHP 80000 70000 EHP (hp) 60000 50000 40000 30000 20000 10000 0 13 23 33 43 SPEED (kts) Xout=0.15625, Yout=0.1 Xout=0.15625,Yout=0.15 Xout=0.2,Yout=0.1 Xout=0.2, Yout=0.15 53 Side Hull Positioning – Seakeeping Heave RAO for Head Seas (Fn=0.2) Heave RAO for Head Seas (Fn=0.4) 35 12 30 10 25 8 20 X=0.15625 15 X=0.20 X=0.15625 6 X=0.20 4 10 2 5 0 0 0 1 2 3 4 5 0 6 1 Heave RAO for Head Seas (Fn=0.6) 2 3 4 5 6 Heave RAO for Head Seas (Fn=0.8) 3 3.5 3 2.5 2.5 2 X=0.15625 1.5 X=0.20 1 2 X=0.15625 1.5 X=0.20 1 0.5 0.5 0 0 0 1 2 3 4 5 6 0 1 2 3 4 5 6 Side Hull Positioning Side Hull Positioning Characteristics of SEA SWAT Characteristic Main Hull Side Hull Length (LBP) 400 ft 125 ft Beam (B) 30.8 ft 7.5 ft Total Beam for Yout / L pp 0.1 89.5 ft Draft (T) 12 ft 10 ft L/B 13.0 16.7 L / 1/ 3 9.39 7.54 Block Coefficient (CB) 0.53 0.50 Midship Coefficient (CM) 0.84 0.68 Waterplane Coefficient (CW) 0.81 0.79 Volume 77226 ft3 4558ft3 Displacement 2206 LT 130 LT Total Volume 86343 ft3 Total Displacement 2466 LT Body Plan of SEA SWAT Main Hull Body Plan of the Main Hull 0 -5 -4 -3 -2 -1 0 -1 -2 -3 -4 -5 1 2 3 4 5 Body Plan of SEA SWAT Side Hull Side Hull Body Plan 0 -5 -4 -3 -2 -1 0 -1 -2 -3 -4 1 2 3 4 5 Body Plan of SEA SWAT Maneuverability General Arrangement General Arrangement General Arrangement Survivability Signature Reduction Modularity Design Introduction Conclusions Manning Requirements & Alternatives Damage Control Combat Systems Next Speaker: LT Scott Lunt Electrical Hull Modularity Propulsion Modularity • Definition • Application to SEA SWAT Modularity • Mission Packages • AW • USW/MIW • Core Systems Modularity VLS/Torpedo Handling Modularity VLS/Torpedo Handling Modularity SEARAM SEARAM Nixie Towed Sonar Propulsion Design Introduction Conclusions Manning Requirements & Alternatives Damage Control Combat Systems Next Speaker: LTJG Alper Kurultay Electrical Hull Modularity Propulsion Approach • Resistance Calculations and Power Requirements • Selections • Propulsion Plant • Prime Mover • Propulsor • Propeller • Trade-Offs • MT 30 vs. LM 2500(+) • LM 1600 vs. LM 2500(+) for Endurance Speed Calculations • Fuel Consumption and Endurance Speed Calculations • Layout Plan Resistance Calculations • Wave Resistance • Ship Wave Analysis Code • Frictional Resistance • Based on ITTC57 Formula • Form Resistance • Percent of the Frictional Resistance Power Requirements Speed vs Power 80000 SHP 60000 40000 20000 0 10 15 20 25 30 35 40 Spe e d (k nots ) 24 Hour Ship Electric Load = 5 000 Hp (~3.7 MW) 45 Alternatives for Propulsion Plants • Conventional Steam Plant • Nuclear Steam Plant • Fuel Cells • Diesels • Gas Turbines Prime Mover Selection • ICR WR21 • LM 1600 • LM 2500 • LM 2500+ • MT 30 Trent Comparison of Gas Turbines Weights of Gas Turbines 120000 100000 80000 lb 60000 40000 20000 0 MT 30 ICR LM 1600 LM 2500 LM LM 6000 WR21 2500+ Trade Off Study Between MT30 and LM2500(+) LM2500+ vs MT30 Comparison Chart Fuel Consumption (LT/hr) 1 7 0.9 6 0.8 5 0.7 4 0.6 MT30 total score 0.5 3 LM2500+ 0.4 2 0.3 1 0.2 0 0 5 10 15 20 25 30 35 40 0.1 0 Speed (knots) volume LM 2500+ MT 30 weight sfc power/weight total Final Decision • 1 LM2500+ • 1 LM1600 • 1 Allison AG9140 (Harbor Duty) Fuel Consumption Calculations 600 Required Fuel (LT) 500 400 300 200 100 0 0 5 10 15 20 25 30 35 40 Speed (knots) LM1600 LM2500+ Endurance Fuel Estimation for 2500 NM 600 500 Fuel (LT) 400 300 200 100 0 0 5 10 15 20 25 Speed (kts) 30 35 40 45 50 Propulsor Choices • Podded Propulsors • Water jets and hydro drive • Conventional Propeller Propeller Selection Retractable Rudder Propellers Propulsion Motor Selection • Conventional motors • HTS AC synchronous motors • DC Super Conducting Homopolar motors Engine Rooms Layout Engine Rooms Layout Electrical Distribution Introduction Conclusions Manning Requirements & Alternatives Damage Control Combat Systems Next Speaker: LT Freddy Santos Electrical Hull Modularity Propulsion Electrical Distribution Electrical Distribution Electrical Distribution Electrical Distribution Electrical Distribution Electrical Distribution Damage Control Introduction Conclusions Manning Requirements & Alternatives Damage Control Combat Systems Next Speaker: LT Jake Didoszak Electrical Hull Modularity Propulsion Damage Control Philosophy PREVENT COMBAT RESTORE Prevent Casualties • Shipboard Virtual Reality DC Training • Integrated Zonal Compartmentalization • Electrical • Mechanical • Remote Sensing Systems • Embedded Damage Sensing System • Space CCTV/Video Monitoring • Point Detection System (CBR) Evolving Technologies • Fiber Optic Embedded Wing Shape Sensing (FOEWS) • EmberNet Wireless-Networking System • Embedded Temperature Sensing • Infra-Red Flame Detection Sensors Damage Sensor Matrix Compartment CIC Bridge Offices Berthing Galley & Messing Passageways Electronics rooms Pump rooms AC&R rooms Paint lockers Engine enclosures Machinery spaces Magazines Hangar Flight deck Infrared Flame X X X X X X X X X X X X X X CCTV/ Video Liquid Level Fiber Opt/ Embedded X X X X X X X X X X X X X X X X X X X Combat Casualties (FIRE) • Automated First Response • • • • Water Mist System FM-200 (Fire Suppression) CO2 Flooding AFFF • Human System Interface • Personnel tracking system • Shipboard Wide Area Network • SEED for all watchstanders Automated Response Matrix Compartment CIC Bridge Offices Berthing Galley & Messing Passageways Electronics rooms Pump rooms AC&R rooms Paint lockers Engine enclosures Machinery spaces Magazines Hangar Flight deck FM 200 X X X CO2 Water Mist AFFF X X X X X X X X X X X X X X X X X X X X X X Combat Casualties (FIRE) • Automated First Response • • • • Water Mist System FM-200 (Fire Suppression) CO2 Flooding AFFF • Human System Interface • Personnel tracking system • SEED for all watchstanders • Shipboard Wide Area Network Firemain and AFFF Systems Combat Casualties • Damage Control Parties • Two Repair Lockers • Video/sensor investigation • Secondary line of response • Utilityman cross-training • Reduced overall manning Restore from Casualties • Zonal systems • Damage Control (FM, AFFF, CPS) • Mechanical (CW, VENT, compartment isolation) • Electrical (integrated distributed power grid) • Self-healing systems • Buoyancy foam filler • Quickset patches • Kevlar cladding • Installed smoke ejectors • Installed drainage and eductors CBR – Layered Defense CMWDS Damage Control Summary • Increased use of Automatic response systems • Real-time situational awareness through SWAN • More unmanned machinery/electrical spaces • Model & Simulate to predict damage progression • Use of COTS Damage Control systems • Greater survivability through better compartment/zonal segregation Reduced Manning Introduction Conclusions Manning Requirements & Alternatives Damage Control Combat Systems Next Speaker: LT Constance Fernandez Electrical Hull Modularity Propulsion Reduced Manning • Manning levels determined based on • Watch Stations • Maintenance • Logistics Operations requirements • Focused on Reduced Manning • Low maintenance design • Increased skill level of crew Reduced Manning Condition I Watch Bill STATION LOCATION AAW USW PILOT HOUSE/SIGNAL BRIDGE 3 3 CO/XO 2 2 COMBAT 9 9 AAW 3 USW 4 WEAPONS/SUPPORT 11 11 CCS/DC 4 4 ENGINEERING 7 7 REPAIR 1 21 21 REPAIR 2 21 21 FLIGHT DECK 5 5 HELO FIRE FIGHTING 11 11 HELO DETACH CORPSMEN 6 6 MESSING 4 4 SUPPLY 4 4 TOTAL 111 112 AAW USW Without Repair Parties 54 55 2 Section Rotation 108 110 Repair Parties 57 57 Required Manning 165 167 Required Berthing (Helo Detachment of 10 persons) 175 182 SHIP LENGTH (FT) CREW FFG -7 445 300 DDG-51 505 320 TRIDENT 560 175 Reduced Manning • MAINTENANCE: • Condition Based Maintenance • COMBAT SYSTEMS: • Multi-function Radar - two maintenance men, no operators • Software for system is “self-diagnostic” and “self healing” • ENGINEERING: • Integrated Electric Drive • Electrical Distribution System (fully automatic) Reduced Manning • DAMAGE CONTROL: • SWAN(Shipboard Wide Area Network) • Automated Identification Technology • Information Systems • Sensors • Virtual Training • Automated Response • Systems that are “self-diagnostic” and “self healing” Reduced Manning • Summary of Reduced Manning • Low maintenance/operator design • Use of more Sensors • Use of self diagnostic systems • Increasing skill level of ship crew Space Allocation Space Allocation Conclusions Introduction Conclusions Manning Requirements & Alternatives Damage Control Combat Systems Electrical Hull Modularity Propulsion Closing Remarks • • • • All Requirements Met Trade-off Analyses Conducted Design Spiral Completed at least once Ship Loaded with Combat Systems Closing Remarks • Weight Estimations • Cost ~$655 M • Hydrostatics • Environmental Concerns • Further Pursuits • http://www.nps.navy.mil/tsse Conference Room 3rd Deck of MAE Building 1330 Go Navy Beat Army!