Brief Overview

Spark Minda, Ashok Minda Group is a leading Automotive Component Group.

Founded in 1958 by Late Shri S.L. Minda.

With 32 Plants globally employing more than 11,200 people.
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5 Joint Ventures with Global leaders.

Group Turnover: INR 3000 Cr/USD 500Mn for 2013-14.
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Locations
India
:
Indonesia
Germany
:
:
Vietnam
Poland
27 Plants
1 Plant
1 Plant
:
1 Plant
:
1 Plant
Uzbekistan :
1 Plant
Offices in Japan & Russia.
Our Product Lines
Safety Security & Restraint
Systems
Electronic & Mechanical Security
System
E- Bike Controller
Immobilizer, Latches, Striker
Door Handles, Electronic Body
Controller, Start System
Power Closure System
Passive Entry System
Driver Information & Telematics
Systems
Instrument Cluster, Dashboard
Assemblies, Digital Clocks, Tank
Units & Gauges
Chime Bells & Relays, & Sensor’s –
Speed, Temperature, Position,
Pressure & Fuel Level.
Key ( Mechanical & Electronics)
Key Duplicating Machine
Die Casting Aluminium – HPDC, GDC with
machining, powder coating &
assembly
Zinc – Hot chamber with machining &
plating
Wiring Harness & Coupler, Terminals,
Relay & Junction Box
Interior Systems
Injection Molding, 2K Molding Process :
- Kinematic Component & Premium
Surfaces.
- Garnish & Trims
-Dashboard , Consoles, Parcel Shelf
-Air Vent, Air Duct, Ash Tray, Arm Rests,
Cup Holder
- Glove Box
- 5th Door Application
-Truck Oil Housing, Cylinder Head
Covers
- Rear Sheet Structure
- Coupling, Transmission
- Coolant Tanks
- Interior Steering
- Tool Production
Aftermarket
- All Group Products under Safety
Security & Restraint Systems ,
Driver Information & Telematics
Systems, Interior Systems.
-Wiper Blades
-Accessories
4 Wheeler :
Remote Central Locking System
Gear Shift Locks
Power Windows
Parking Sensors
Auto Rollup Relays
2 Wheeler :
Remote Control Central Locking
Wheel Locks
Helmet Locks
Our Group Companies
SPARK MINDA
GROUP COMPANIES
Minda Management Services Ltd.
Group Corporate
Minda Corporation Ltd.
Safety Security & Restraint System, Plastic Interiors, Die
casting Division
Minda Valeo Security Systems Pvt. Ltd
Safety Security & Restraint System
Minda Silca Engineering Ltd.
Keys & Key Duplicating Machines
Minda Stoneridge Instruments Ltd.
Driver Information & Telemetics System
Minda Furukawa Electric Pvt. Ltd.
Wiring Harness & Connective System.
Minda SAI Ltd.
Wiring Harness & Connective System.
Minda KTSN Plastic Solutions GmbH.
Plastic Interiors , Tooling
PT Minda ASEAN Automotive Indonesia.
All Group Products for ASEAN Market
Minda Vietnam Automotive Company Ltd.
All Group Products for ASEAN Market
Minda Management Services Ltd.
Design & Marketing Office in Japan
Uz Minda LLC
All Group Products for Uzbekistan Market
Minda Automotive Solutions Ltd.
Aftermarket
Door Set Kaba Security Systems.
Builder Hardware & Sanitary Fittings
Group Organization Structure
Group CEO & Chairman
Ashok Minda
Group Chief Information Officer
Vacant
Minda Corporation : Security Division - CEO
Sudhir Kashyap
PT Minda Automotive Indonesia - Business Head
Sandeep Aggarwal
Group Chief Business Excellence Officer
Anil Kumar Maheshwari
Minda Corporation : Die Casting Div. - President
Ashim Vohra
Minda Vietnam Automotive Company - Business Head Sandeep
Aggarwal
Group Chief Finance Officer
D C Sharma
Minda Valeo Security Systems- CEO
Interim – Kishor Karnataki
Group Chief Human Resource Officer
Lalitendu Samanta
Minda Silca Engineering - CEO
Pramode Parasramka
Group Chief Marketing Officer
N K Taneja
Minda SAI - CEO
Praveen Gupta
Group Chief Strategy Officer
Sanjay Thapar
Minda Stoneridge Instruments - CEO
Naresh Kumar Modi
Group Chief ER Officer
Kalyan Pawar
Minda Furukawa Electric
A.Maenishi – President
KD Singh – Joint President
Group Chief Materials Officer
Vijay Raman
Minda KTSN Plastic Solutions - CEO
Vinayak Hegde
Minda Automotive Solutions – CEO
Sanjay Bhagat
5
Our Presence - Global
Japan
Poland
1 Plant
Germany
1 Plant
Engg./ Mktg. Office
Russia
Rep. Office
Uzbekistan
1 Plant
Vietnam
India
1 Plant
27 Plants
Indonesia
1 Plant
Our Presence - Domestic
Haridwar (1)
Bawal (1)
Gurgaon(1)
Noida (5) Pantnagar (3)
Pithampur (1)
Aurangabad (1)
Mumbai (1)
Group Corporate
Plant/Unit
Pune (6)
Chennai (5)
7
VISION
MISSION
CORE PURPOSE
CORE VALUES
8
VISION
MISSION
“To be a dynamic, innovative
and profitable global
automotive
organization for emerging as
the preferred supplier and
employer to create value for
all stakeholders.”
‘'Our mission is to be an
automotive System Solution
provider and Build a Brand
recognized by vehicle
manufacturers progressively all
over the world, as an
organization providing products
and systems Unparalleled in
Quality and Price.‘’
9
CORE VALUES
-
•
Passion for Excellence
•
Nurture Talent, Competency &
Willingness
•
’To be a happy, inspiring and proud
place to work, setting benchmarks
and delivering products that give
customers an edge in their
businesses.’
Respect & Humility
CORE PURPOSE
10
Core Competencies
Technology
Tool
Manufacturing
Manufacturing
Engineering
Logistics &
Delivery
11
Critical Success Factor
Customer’s Preferred
Supplier
- Understanding & integrating
customer need
- Short Lead time for development
- Cost Competitive
- Complete Manufacturing Solution
- Close to customer
- Enhancing value by VA/VE
- Continuous Technology up gradation.
International Standard
- Global Standard in Quality, Delivery
& Service.
- Collaboration with Global Industry
majors to provide global Standards.
- Develop Internal competencies of
Global Standard.
Focus for the Future
12
Speed
- Total Delivery Time from
- Concept to Design
- Design to Engineering
- Engineering to Production
Minda Business Excellence Model
Leadership Development Model
Die Casting Division
India
Die Casting Units
Casting Process
GDC (Stationary & Tilting)
LPDC
HPDC ( 150 T to 530 T)
Zinc Hot Chamber ( 30 T to 280 T)
Facilities
2 Manufacturing Plants
Engineering Center
Quality & Testing Laboratory
Machine Shop with CNC, VMC
Sub- assemblies
Product Range
GDC : Upper Bracket & Handle holders for 2W, Compressor
Housings for Turbochargers, Intake Manifolds , Brake
Calipers, Tandem Master Cylinders for brake application,
Housings for steering mechanism, Thermo Housing for
water & Oil pump application
LPDC : Cylinder Heads for 2W
HPDC : Master Cylinders for 2W brake application, Seal
plates for Turbochargers, Starter motor cover, Head Cover
Zinc : Ignition lock, Fuel Tank cap parts for 2W & 4W
No. of Employees
Pune : 474 , G Noida : 310 ; Total = 784 Nos.
Quality
Certification
ISO 9001:2008, ISO 14001, ISO/TS 16949:2009
Greater Noida
Pune (Chakan)
Sales 2014-15 : INR 117 Cr / USD 18 Mn
Major Customers – Die Casting
Product Gallery-GDC
Upper Brackets
Handlebar Holders
(Pulsar 135, 150, 200NS, 200SS)
Product Gallery-GDC
Caliper Body
2W Disc brake application
Tandem Master Cylinder Brake application (3W & 2 Ton commercial vehicles)
Product Gallery-GDC
Upper Riser
Thermo Housing
Application : variable drive
water & oil pumps for heavy
commercial vehicles
Lower Riser
Neck Housing
Application : Steering
System
Base Housing
Application : Steering
System
Product Gallery-GDC
Compressor Housings for
Turbochargers
1.5 Ltr i-DTEC
For Amaze, City, Mobilio
1.1 Ltr CRDI
For Grand i10
1.1 Ltr U2 CRDI
For Excent
1.5 Ltr TDCI
1.2 Ltr Gasoline
For Zest , Bolt
3.4 Ltr
MDE8
For Trucks, Marine
MDE5
For Buses, Trucks
Product Gallery-GDC
Air Intake Manifolds for
Tractors
Turbo Pipe
Intake Manifold 3 Cyl
Intake Manifold 4 Cyl
Infrastructure
Gravity Die Casting
GDC – Facility
Die Casting Facility
Pouring Robot in action
Machines Capacity : Casting weight upto 15 Kg
Technology : 0˚ to 90˚ Tilting with PLC Controlled
Other Facility : Sand Core Shooters, T6 Heat Treatment Furnaces ,Sand de-coring ,Gate cutting SPMs
etc.
GDC – Foundry Equipments
Core Making Machine
 Capacity: Solid & hollow sand
cores upto 5 mm thickness
 Total machine: 04 nos
 Machine Feature:
1. Shell cores can be made
solid as well as hollow up to
5.0 mm thick
2. Both side shooting facility &
Rollover with control
parameter
Melting Furnace
 Capacity: 250, 500 & 750kg
molten metal / hr
 Total machine: 3 nos
 Machine Feature:
1. Gas Fired fully automatic
2. Castable inside lining
GDC Machine
 Capacity: Max
950X950mm pattern
size
 Total Machine: 10 nos
 Machine Feature:
1. Can be operated from 090°
2. Temperature locking
system
GDC – Post Foundry Equipments
Raiser Cutting - SPM
 Capacity :
500X300X300mm
 Total machine: 3nos
 Machine Feature:
1. Two casting can cut at time
2. Changeable fixtures
Heat Treatment – T6
 Capacity: 1000Kg &
500Kg Solutionizing +
Ageing furnace
 Total machine : 2nos
 Machine Feature:
1. PLC controlled
Shot Blasting Machine
 Capacity: Max500kg
 Machine Feature:
1. PLC Controlled
2. Various types of castings be
Shot blasted.
3. Surface roughness 4~6 Ra
can be achieve
Machining – Facility
Machining Facility with Single Piece Flow Concept
Post Machining Facility
Machines Capacity : CNC Turn dia. 350 mm
& VMC bed size 1000X450 mm
Technology : Rotary indexing Hydraulic fixtures ,tool breakage sensors, SPMs
Other Facility : Washing, Leak test , Child part assembly, electronic gauging etc. in closed cabin
Machining & Post Machining Equipments
CNC Turning Machine
 Capacity: 350mm
Turn Diameter
 Total machine: 8 nos
 Machine Feature:
1. Various types of castings can
be machining by changing
chuck
2. Run out accuracy 5-10µm can
be achieved
VMC
 Capacity: Bed size
1000X450 mm
 Total machine: 12 nos
 Machine Feature:
1. Various types of castings can
be machining by changing
Fixture
2. 12nos tool holder pocket
Jet Washing Machine
 Capacity: High Pressure Jet
Washing up to 15 bar
 Total machine: 3 nos
 Machine Feature:
1. Can achieve 2~ 4 mg critical
Millipore value
2. Various types of casting can
washed by changing fixture.
Machining & Post Machining Equipments
Leak Testing Machine
Electronic Gauging
Sub Assembly
 Capacity :
800X500X300mm parts Size
can be tested
Total machine: 4 nos
 Machine Feature:
1. Wet & dry leak testing can
be done.
2. Various types of castings
can be leak tested only by
changing fixture.
3. Parts can be tested at 14bar
 Capacity: 600pcs /Day
 Total machine: 4 nos
 Machine Feature:
1. Critical / significant
characteristics are checked
100%
2. Automatic data storage
3. Online SPC processing
 Capacity: 1000pcs /day
 Total machine: 2 nos
 Machine Feature:
1. Pokoyoke done in machine
2. Assembly dimn can maintain
with in ±0.1mm
Powder Coating – Facility
Automatic Pre- Treatment Facility
In house Pre-treatment & powder coating facility.
Pre-treatment : 7 tank treatment
No. of booths : 4 Nos.
Baking Oven : 3 Nos.
Capacity : 20,000 parts / day
Powder Coating Facility
Product Gallery- Aluminium HPDC
Pillion Step Holder
Chain Adjuster
Engine Stay Holder
Rider Step Holder
Top Handlebar Holder
Bottom Handlebar Holder
Product Gallery- Aluminium PDC
Master Cylinders
Head Cover
Converted from GDC to PDC to increase the productivity
Starter Cover
DAF Cover
Seal Plate
Infrastructure
High Pressure Die Casting
Aluminium HPDC Machines
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State of Art PLC/CNC Controlled with partial & complete vacuum system
Capacity
: 150 to 530 Tons Locking Force
Machine make : Buhler, Toshiba
No. of Machines : Pune - 10 nos , G Noida - 2 Nos.
Product Gallery- ZINC PDC
Fuel Tank Body
(Scooty)
Fuel Tank Lid
(Pulsar 150,180)
Fuel Tank Lid
(Scooty)
Fuel Tank Body
(Pulsar 150,180)
Starter Lock Body
(Scooty)
Lock Body
(Discover, Pulsar)
Lock Body
Lock Body
(Dream Yuga)
Fuel Tank Lid
Lock Body
(Activa)
Product Gallery- ZINC PDC
Lock Body (Scorpio, Xylo)
(S101)
Lock Body (Indica, Sumo, Safari)
Lock Parts (Figo)
Cam
Lock Parts (Micra)
Lock Body (Alto)
Lock Parts (Beat)
Product Gallery- ZINC PDC
Base
Actuator Block
Surround
Cam
Valve Body
Housing
Body Base
Zinc Pressure Die Casting (Hot chamber)
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Complete Automatic Zinc PDC machines
Cellular Concept Layout – Die casting till packing in one single cell
Capacity
: 30 to 280 Tons locking force
Make
: Producer
No. of machines : Pune – 23 nos , G Noida – 24 nos.
Infrastructure
Quality Lab
Inspection Facilities
• Density Index for Hydrogen gas analysis
• K mould for oxide / inclusion detection
• Spectrometer : Spectromax
• CMM : Accurate Spectra
• Contour Tracer : Mitutoyo
• Profile Projector
• Microscope with Particle Size Analyzer
• Millipore Test Rig
• Boroscope
• Hardness Tester : Rockwell B & C Scale , Brinell
• Sand Testing Equipments : Sieve Shaker, Hot Tensile Strength ,Scratch Hardness etc.
Infrastructure
Tooling Manufacturing
Design & Engineering Facilities
Designing Capabilities :
• AutoCAD
• Solid Works
• Unigraphics Mac 1
• Casting Simulation for Zinc & Aluminium
Engineering Capabilities :
• Tooling design & manufacturing
• Machining Fixtures design & manufacturing
• Leak testing , washing fixtures design &
manufacturing
• Sub-assembly fixture designing & manufacturing
Tool Manufacturing Facilities
Software used for Die Manufacturing :
• AutoCAD
• Delcam
Tool Room Equipments :
• VMC – HASS, MAKINO F5
• CNC Wire EDM – FANUC, AGIE & Charmilles
• Other Conventional Machines
Pune plant Capacity : 4 tools / month
Corporate Social Responsibility
Spark Minda Group CSR at Societal Level
Spark Minda Group CSR at Business Level
Thank You !
For further information please contact : anil.chore@mindacorporation.com
Visit us at www.minda.co.in