Product Specification

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Where Imagination Comes To Life
Product Specification
maiRadiance
SECTION 1:
Product and
Company
Identification
MANUFACTURER:
Maica Laminates Sdn Bhd
5100, Lorong Mak Mandin 5
Mak Mandin Industrial Estate
13400 Butterworth, Penang, Malaysia.
MANUFACTURER’S EMERGENCY CONTACT:
Marketing Department
Maica Laminates Sdn Bhd
Tel: +604-332 7436 / 7437
Fax: +604-332 6570
PRODUCT DESCRIPTION:
Maica Laminates Sdn Bhd declares that maiRadiance (Maica
Pearlescent Laminate) conforms with the specifications of the EN 4388: 2009.
maiRadiance surface material consists of a pearlescent effect
decorative paper which is impregnated with melamine resin.
SECTION 2:
Inspection
requirements
SPECIFICATIONS: GENERAL INSPECTION REQUIREMENTS:
Viewing distance
Approximately 150cm.
Light conditions
Intensity 800 – 1000 lux over the whole area.
Light type
Overhead white fluorescent lights, of colour
temperature approximately 5000 K.
SPECIFICATIONS: INSPECTION REQUIREMENTS OF COLOUR, PATTERN AND
SURFACE FINISH:
Colour
When inspected in daylight or D65 standard
illuminant, as specified in ISO 11664 – 2, and
also under tungsten filament lighting illuminant
as specified in ISO 11664 – 2, a slight difference
between the corresponding colour reference
sample held by the supplier and the specimen
under test is acceptable.
Colour and
Surface Finish
As these are critical, it is recommended that
sheets are checked without protective film
before fabrication or installation.
Laminates can be directional in surface finish
and colour and they shall be installed in the
correct orientation.
1
MAICA LAMINATES SDN BHD
(107254-D)
www.maica.com.my
Where Imagination Comes To Life
Product Specification
maiRadiance
SECTION 2:
Inspection
requirements
(continued)
SPECIFICATIONS: VISUAL INSPECTION
Dirt, spots and
similar surface
defects
Max. 1 mm2/m2 and is proportional to the sheet size.
Total admissible area of contamination may be
concentrated in one spot or dispersed over an
unlimited amount of smaller defects.
Fibres, hairs and
scratches
Max. 10 mm/m2 and proportional to the sheet size.
Total admissible area of contamination may be
concentrated in one spot or dispersed over an
unlimited amount of smaller defects.
Edge quality, e.g.
moisture marks, lack
of gloss, corner
damage
Can be present on all 4 edges of the laminate,
provided that the defect-free length and width are
at least the nominal size minus 20 mm.
Reverse side (for thin
laminates)
Shall be suitable for adhesive bonding (e.g.
sanded). In the case of sanded backs, slight chatter
marks are allowed.
SPECIFICATIONS: DIMENSIONAL TOLERANCES FOR METAL THIN LAMINATE
(THICKNESS t < 2.0 mm):
Test method
(EN 438-2:
2005, clause
no.)
Unit
Thickness
5
mm
(max.)
0.5 ≤ t ≤ 1.0 mm : ± 0.10 mm
1.0 < t < 2.0 mm : ± 0.15 mm
(t = nominal thickness)
Flatness a)
9
mm/m
(max.)
60 mm/m
Length and
Width b)
6
mm
- 0 / + 10 mm
Straightness
of edges b)
7
mm/m
(max.)
1.5 mm/m
Squareness b)
8
mm/m
(max.)
1.5 mm/m
Property
Values
a)
Provided the laminates are stored in the manner and conditions recommended by the
manufacturer, they shall comply with the flatness requirements specified in the above table
when measured in accordance with EN 438-2, Clause 9.
b)
Tolerances for cut-to-size panels shall be agreed between supplier and customer.
2
MAICA LAMINATES SDN BHD
(107254-D)
www.maica.com.my
Where Imagination Comes To Life
Product Specification
maiRadiance
SECTION 2:
Inspection
requirements
(continued)
SECTION 3:
Alphabetical
Classification
System
SPECIFICATIONS: DIMENSIONAL TOLERANCES FOR PEARLESCENT
COMPACT LAMINATE (THICKNESS t ≥ 2.0 mm):
Test method
(EN 438-2:
2005, clause
no.)
Unit
Values
Thickness
5
mm
(max.)
2.0 ≤ t < 3.0 mm : ± 0.20 mm
3.0 ≤ t < 5.0 mm : ± 0.30 mm
5.0 ≤ t < 8.0 mm : ± 0.40 mm
8.0 ≤ t < 12.0 mm : ± 0.50 mm
12.0 ≤ t < 16.0 mm : ± 0.60 mm
16.0 ≤ t < 20.0 mm : ± 0.70 mm
20.0 ≤ t < 25.0 mm : ± 0.80 mm
25.0 mm ≤ t : to be agreed
between supplier and customer
(t = nominal thickness)
Flatness a)
9
mm/m
(max.)
2.0 ≤ t < 6.0 mm : 8.0 mm/m
6.0 ≤ t < 10.0 mm : 5.0 mm/m
: 3.0 mm/m
10.0 mm ≤ t
(t = nominal thickness)
Length and
Width b)
6
mm
- 0 / + 10 mm
Straightness of
edges b)
7
mm
(max.)
1.5 mm/m
Squareness b)
8
mm
(max.)
1.5 mm/m
Property
a)
Provided the laminates are stored in the manner and conditions recommended by the
manufacturer, they shall comply with the flatness requirements specified in the above table
when measured in accordance with EN 438-2:2005, Clause 9.
b)
Tolerances for cut-to-size panels shall be agreed between supplier and customer.
First letter
A (Pearlescent laminate)
Second letter
C (Compact) or
T (Thin laminate < 2 mm)
Third letter
S (Standard Grade) or
P (Postformable grade)
3
MAICA LAMINATES SDN BHD
(107254-D)
www.maica.com.my
Where Imagination Comes To Life
Product Specification
maiRadiance
SECTION 4:
Pearlescent
Laminates
General
Requirement
Test
method (EN
438-2:
2005,
clause no.)
Property or
attribute
Resistance to
Impact by Small
Diameter Ball
20
Spring Force
Resistance to
Impact by
Large Diameter
Ball
21
Resistance to
Scratching
Dimensional
Stability at
Elevated
Temperature
Property
Unit
(min. or max.)
ATS
ATP
N (min.)
15
15
-
Drop Height
Indent
Diameter
mm (min.)
mm (max.)
-
-
800
12
25
Force
Rating (min.)
2
2
2
17
Cumulative
Dimensional
Change
% (max.)
t < 2mm
0.75
1.25
0.75
1.25
-
-
-
0.40
0.80
-
-
0.30
0.60
12
L a)
T b)
2 mm ≤ t < 5 mm
L a)
T b)
t ≥ 5 mm
Resistance to
Immersion in
Boiling Water
Pearlescent
Laminate Grade
L a)
T b)
ACS
Appearance
Rating (min.)
Gloss finish
Other finishes
3
4
3
4
3
4
Mass
Increase
% (max.)
2 mm ≤ t < 5 mm
t ≥ 5 mm
-
-
5.0
2.0
Thickness
Increase
% (max.)
2 mm ≤ t < 5 mm
t ≥ 5 mm
-
-
6.0
2.0
5
4
5
4
5
4
Resistance to
Staining
26
Appearance
Rating (min.)
Groups 1& 2
Group 3
Lightfastness
(Xenon Arc)
27
Contrast
Grey scale rating
(min.)
4c
4c
4c
Resistance to
Water Vapour
14
Appearance
Rating (min.)
3
3
3
Resistance to
Cracking under
Stress
23
Appearance
Rating (min.)
4
4
-
Resistance to
Crazing
24
Appearance
Rating (min.)
-
-
4
Stress
Mpa (min.)
-
-
9000
Flexural
Modulus
EN ISO 178
4
MAICA LAMINATES SDN BHD
(107254-D)
www.maica.com.my
Where Imagination Comes To Life
Product Specification
maiRadiance
SECTION 4:
Pearlescent
Laminates
General
Requirement
(continued)
Property
Test
method (EN
438-2:
2005,
clause no.)
Property or
attribute
Unit
(min. or max.)
Pearlescent Laminate
Grade
ATS
ATP
ACS
Flexural Strength
EN ISO 178
Stress
Mpa (min.)
-
-
80
Density
EN ISO 1183
Density
kg/m3 (min.)
1350
1350
1350
SECTION 5:
Additional
Requirement
for Type P
(postforming)
high pressure
pearlescent
laminate
(thickness ≤
1.5mm):
a)
L = in the longitudinal (or machine) direction of the fibrous sheet material (normally the direction
of the longest dimension of the laminate).
b)
T = in the cross-longitudinal (cross-machine) direction of the fibrous sheet material (at right angles
to direction L).
c)
Extraneous darkening and/or photocromism are due to the shock effect of accelerated
exposure and are not characteristics of natural exposure.
Property
Formability
Test method
(EN 438-2:
2005, clause
no.)
31
Property or
attribute
Unit
(min. or max.)
Values
Radius
mm
≤ 10 x laminate
nominal thickness
≤ 20 x laminate
nominal thickness
L a)
T b)
Resistance
to Blistering
33
Time to
blister (t2-t1)
Seconds
Nominal thickness
< 0.8 mm
Nominal thickness
≥ 0.8 mm
≥ 10
≥ 15
a)
L = axis of bending parallel to the fibre direction (usually parallel to the direction of
sanding).
b)
T = axis of bending at right angles to the fibre direction.
Maica Laminates Sdn Bhd declares that the mentioned product will meet
the above specifications when determined according to the given
standards.
5
MAICA LAMINATES SDN BHD
(107254-D)
www.maica.com.my
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