TBi Industries TBi PP-TX Push-Pull welding torch Compact and ergonomic handle Powerful wire transport TX quick-change system for torch neck Technical Data Rating Wire diameter 0.8 - 1.6 mm Wire feed speed approx. 2.5 to 18 m/min (depends on electrical connection of the torch) 100% (10 min.) Mix : 350 A CO2: 400 A Gas flow 16 l /min Technical specification according to IEC 60974-7 100% (10 min.) Mix : 450 A CO2: 500 A Weight with 1.5 m cable 2.65 kg Connection Euro-Central connector Other connectors are available upon request. TBi PP-TX 360 60% (10 min.) Mix : 260 A CO2: 310 A TBi PP-TX 411 Gas cooled Water cooled TBi PP-TX 511-CC Water cooled The torch neck TBi 511-CC-TX provides additional cooling of the gas nozzle. It is the recommended choice for aluminum welding. Options Torch rating will be reduced when using pulsedarc power sources. - 2 potentiometers ( each 10 kOhm ). Other versions with 1, 2.2, 4.7 kOhm are available upon request. - Connection via TBi Syntronic for even better feeding properties. ► 1 5 . 1 TBi 511-CC-TX-L, 40° TBi PP-TX TBi 511-CC-TX, 40° PP-TX W 411 40° 1 41 Ordering information for torches without poti 185PB710_0 * 185PB720_0 * 2 potis (10 kOhm) 185PB711_0 * 185PB721_0 * TBi PP-TX 411 straight neck 40° bent without poti 195PB710_0 * 195PB720_0 * 2 potis (10 kOhm) 195PB711_0 * 195PB721_0 * TBi PP-TX 511-CC straight neck 40° bent without poti 195PB730_0 * 195PB740_0 * 2 potis (10 kOhm) 195PB731_0 * 195PB741_0 * PP 21 96 95 0° W TBi 411-TX, CC-TX 360 40°40° 93 TBi 360-TX, 40° 91 X -T TBi PP-TX 360 straight neck 40° bent M8 M6 22 M8 M6 20 30 11 M8 10 70 40 X -T 60 PP M6 50 * At the blank, please insert 6, 8, A or C for a torch length of 6 m, 8 m, 10 m or 12 m. 61 Contact tips M8 80 51 Tip holder Pos. Part no. Alu, ECu, M8 x 30 ECu, M8 x 30 CuCrZr, M8 x 30 Pos. 341P_ _1262** 340P_ _1262** 340P_ _ 3262** 411 20 511- CC 21 M8 10 Pos. 11 M6 Consumables TBi 411 / 511- CC The torch comes equipped for aluminum wire Ø 1.2 mm and with P/C board (Pos. 120). Please order other required parts separately. Alu, ECu, M6 x 28 ECu, M6 x 28 CuCrZr, M6 x 28 Part no. Pos. 341P_ _1069** 340P_ _1069** 340P_ _ 3069** 22 Contact tips M6 50 Part no. Pos. Alu, ECu, M6 x 28 ECu, M6 x 28 CuCrZr, M6 x 28 341P_ _1069** 340P_ _1069** 340P_ _ 3069** 60 Part no. Pos. Alu, ECu, M8 x 30 ECu, M8 x 30 CuCrZr, M8 x 30 341P_ _1262** 340P_ _1262** 340P_ _ 3262** 61 Pos. 51 M8 Part no. for contact tip M8 342P008033 for contact tip M8, Ms 342P008133 4 mm longer version for contact tip M8, CuCrZr, 342P008171 for heavy duty use Part no. for contact tip M6 for contact tip M6, 4 mm longer version 342P006033 342P006133 for contact tip M6 for contact tip M6, 4 mm longer version 342P006014 342P006114 for contact tip M8 for contact tip M8, 6 mm longer version 342P008014 342P008114 Tip holder Pos. Consumables TBi 360 0° CC-TX W 511 40° Part no. Part no. ** At the blank, please insert suitable information for wire diameter, e.g. 08 for 0.8 mm. Torch necks Spare parts and accessories Pos. Discription Part no. Pos. 90 91 92 93 94 95 96 Torch neck TBi 360-TX, straight Torch neck TBi 360-TX, 40° bent Torch neck TBi 411-TX, straight Torch neck TBi 411-TX, 40° bent Torch neck TBi 511-CC-TX, straight Torch neck TBi 511-CC-TX, 40° bent Torch neck TBi 511-CC-TX-L, 40° bent, long version 185P001001 185P001002 195P001001 195P001002 195P001003 ! 195P001004 ! 195P001005 ! 100 Feed roll for all wire types except AlSi ►= Standard equipment ! = Includes tip holder M8, CuCrZr, part no. 342P008171 Discription Feed roll only for AlSi (Please order AlSi pressure roll separately: 185P101039) 101 120 121 122 for wire Part no. 0.8 mm 0.9 mm 1.0 mm 1.2 mm 1.4 mm 1.6 mm 1.0 mm 1.2 mm 1.6 mm 185P101030 185P101034 185P101031 185P101032 185P101035 185P101033 185P101036 185P101037 185P101038 195P102052 181P001016 195P102086 195P102100 Wire guide 0.8 – 1.6 mm P/C board for connection to main drive motor Extension for pot. knob (1 piece) O-ring set for torches W 4 TBi 511-CC-TX, gerade 94 110 111 PP-TX W 411 0° CC-TXTBi360 0°gerade 411-TX, 92 100 113 115 114 C-TX W 511 40° 122 TBi 360-TX, gerade 101 90 Option 121 40° 120 PP-TX W 411 40° Gas diffusor Gas nozzle Pos. 30 Part no. Pos. thermoset, black, 130P002026 very robust ceramic, white, 130P002019 extremely heat resistant Part no. 40 conical, NW 16 mm L = 75.5 mm 345P012030 41 conical, NW 14 mm L = 75.5 mm 345P013030 42 conical, NW 12 mm 345P016030 only for M6, L = 75.5 mm 43 zylindrisch, NW 20 mm 345P011030 L = 75.5 mm conical, NW 16 mm 345P012032 Heavy Duty, L = 75.5 mm Gas diffusor Gas nozzle Pos. 70 Part no. Pos. thermoset, black, 114P002007 very robust ceramic, white, 114P002005 extremely heat resistant Wire guide sets for torch neck Part no. 80 conical, NW 16 mm L = 83.5 mm 345P012010 81 conical, NW 12 mm L = 83.5 mm 345P013010 82 cylindrical, NW 20 mm L = 83.5 mm 345P011010 83 spot welding nozzle 345P015010 NW 20 mm, L = 90 mm Wire guides for cable assembly Pos. Discription for wire 110 PA bronze-liner for alu and stainless steel wire assembled, 320 mm 111 Insulated liners for steel wire assembled, 320 mm 0.8 - 1.0 mm 1.2 mm 1.6 mm 0.8 - 1.0 mm blue 1.2 mm red 1.6 mm yellow colour Part no. Pos. 185P101012 185P101013 185P101014 185P101027 185P101028 185P101023 113 PA liners, anthracite 0.8 - 1.6 mm 6.5 m for all types of 8.5 m wire assembled 10.5 m 12.5 m Discription for wire length 328P294765 328P294785 328P2947A5 328P2947C5 Part no. 114 O-ring 3.50x1.50 mm (for PTFE-liner) 115 Collet for liner 4.7 mm 365P150035 331P027047 Connection Diagrams Power source TBi PP-TX without potentiometers start / remote stop wire speed remote voltage wire feeder controller M black 1 (+) black 2 ( - ) Plug connection Main feeder motor 0 to min. 24 V DC max. 42 V DC P/C board TBi PP-TX with potentiometers Poti rechts Poti links Power source start / remote stop wire speed remote voltage wire feeder controller M grey pink Main feeder motor 0 to min. 24 V DC max. 42 V DC brown yellow white blue purple green P/C board red black Plug connection (Remote control interface) For very high demands regarding the wire feeding quality, we recommend to install the optional TBi Syntronic. This unit allows to precisely adjust the wire feeding speed of main and push-pull motors over a wide range of wire feed speeds. © 2015 TBi Industries GmbH. All rights reserved. Subject to change without notice. Warranty only when using original TBi consumables and spare parts. Excerpts and reprints not permitted. Nr. DOKP115012, 09 / 2015. TBi Industries GmbH Ruhberg 14 D - 35463 Fernwald-Steinbach P.O. Box 67 D - 35461 Fernwald-Steinbach Tel. + 49 6404 9171-0 Fax. + 49 6404 9171-58 Internet: www.tbi-industries.com E-mail: info@tbi-industries.com