Chapter 4 Job Order Costing Job Costing vs. Process Costing Procedure of Job Costing Actual vs. normal Costs 1 Building Block Concepts of Costing Systems The following five terms constitute the building blocks that will be used in this chapter: 1 2 3 4. 5 A cost object is anything for which a separate measurement of costs is desired. Direct costs of a cost object are costs that are related to the particular cost object and can be traced to it in an economically feasible way. Indirect costs of a cost object are costs that are related to the particular cost object but cannot be traced to it in an economically feasible way. Cost pool is a grouping of individual cost items. Cost allocation base is a factor that is the common denominator for systematically linking an indirect cost or group of indirect costs to a cost object. 2 Cost Pools Accounting subdivides costs in different categories according to traceability Assume we intend to trace factors to products. Then we form a separate cost pool for the costs traceable to each product. • Costs that may be traced to a product go to the respective pool. Costs that cannot be traced to an individual product are recorded in an overhead cost pool. • Should there be costs that cannot be traced to a single product but to a group of products, we may form a cost pool for the group of products. The attempt to trace costs to products serves the desire to know something about product profitability. 3 Types of Cost Pools Product cost pool: collects costs that are associated to any set of products. Direct Product Cost Pool: a product cost pool that is associated with a single product • i.e. direct costs are traceable to a single product Indirect Product Cost Pool: collects product costs that are not directly traceable to individual products but allocated to them according to an allocation base determined as part of the accounting system Expenses that are neither traceable nor allocated to products are associated with the time period Matching Principle: Product costs are expensed in the period in which the revenue is realized, periodrelated expenses are charged against the income of the period. 4 Generalization: Cost Objects and Activities Not only products for sale can be cost objects. Also a customer, a product category, a period, a project (R&D or reorganization), an activity or a department may qualify as a cost object and, consequently, have a separate cost pool. 5 Cost Pools and Cost Objects Cost Pools Assignment direct cost of A Cost objects A Tracing direct cost of B indirect costs B If B is an activity used exclusively by O then its cost can also be traced to O Allocation O 6 Job-Costing and Process-Costing Systems There are two basic systems used to assign costs to products or services: 1 Job costing In a job-costing system, the cost object is an individual unit, batch, or lot of a distinct product or service called a job. 2 Process costing In process costing, the cost object is masses of identical or similar units of a product or service. Process costing allocates costs among all the products manufactured during that period. 7 1. General Approach to Job Costing The following seven-steps approach is used to assign actual costs to individual jobs: 1 2 3 4 5 6 7 Identify the chosen cost object(s). Identify the direct costs of the job. Select the cost-allocation base(s). Identify the indirect costs associated with each cost-allocation base Compute the rate per unit of each cost-allocation base used to allocate indirect costs to the job. Compute the indirect costs allocated to the job. Compute the cost of the job by adding all direct and indirect costs assigned to it. 8 Example Swing&Squeak (Sw&Sq) Limited manufactures various sporting goods. Sw&Sq is planning to sell a batch of 25 special machines (Job 100) to Sweat & Groan Gym for $104,800. The 7 steps: Step 1: The cost object is Job 100. Step 2: Identify the direct costs of Job 100. • Direct material = $45,000 • Direct manufacturing labor = $14,000 Step 3: Select the cost-allocation base. • S&S chose machines hours as the only allocation base for linking all indirect manufacturing costs to jobs. Job 100 used 500 machine hours. 2,480 machine hours were used by all jobs. Step 4: Identify the indirect costs. Actual manufacturing overhead costs were $65,100. p.t.o. 9 Direct materials Direct labor Factory overhead Total $45,000 14,000 13,125 $72,125 Step 5: Compute the rate per unit. Actual indirect cost rate is $65,100 ÷ 2,480 = $26.25 per machine hour. Step 6: Compute the indirect costs allocated to the job. $26.25 per machine hour × 500 hours = $13,125 Step 7: Compute the cost of Job 10 Actual Costing and Normal Costing Actual Costing is a job-costing system that uses actual costs to determine the cost of individual jobs. Actual costing is a method of job costing that traces direct costs to a cost object by the actual direct-cost rate(s) times the actual quantity of the direct cost input(s) and allocates indirect costs using indirect costs to a cost object by using the actual indirect-cost rate(s) times the actual quantity of the cost allocation base. Normal Costing allocates indirect costs based on the budgeted indirect-cost rate(s) times the actual quantity of the cost allocation base(s). 11 Normal Costing Assume that S&S budgets $60,000 for total manufacturing overhead costs and 2,400 machine hours. What is the budgeted indirect-cost rate? $60,000 ÷ 2,400 = $25 per hour How much indirect cost was allocated to Job 100? 500 machine hours × $25 = $12,500 What is the cost of Job 100 under normal costing? Direct materials 45,000 Direct labor 14,000 Factory overhead 12,500 Total $71,500 12 Transactions Purchase of materials and other manufacturing inputs Conversion into work in process inventory Conversion into finished goods inventory Sale of finished goods 13 Procurement of Materials $80,000 worth of materials (direct and indirect) were purchased on credit. Materials Control 80,000 Accounts Payable Control 80,000 14 Materials to Work in Process When materials go to the production space they add to “Work in Process” Materials costing $75,000 were sent to the manufacturing plant floor. $50,000 were issued to Job No. 650 and $10,000 to Job 651. $15,000 of indirect materials were issued. What is the journal entry? Work in Process Control: Job No. 650 Job No. 651 Factory Overhead Control Materials Control 50,000 10,000 15,000 75,000 15 T – Account Representation Materials Control 80,000 75,000 Manufacturing Overhead Control 15,000 Work in Process Control 60,000 Job 650 50,000 16 Accounting for Wage Cost Total manufacturing payroll for the period was $27,000. Job No. 650 incurred direct labor costs of $19,000 and Job No. 651 incurred direct labor costs of $3,000. $5,000 of indirect labor was also incurred. What is the journal entry? Work in Process Control: Job No. 650 Job No. 651 Manufacturing Overhead Control Wages Payable 19,000 3,000 5,000 27,000 17 T – Account Representation Wages Payable Control 27,000 Manufacturing Overhead Control 15,000 5,000 Work in Process Control 60,000 22,000 Job 650 50,000 19,000 18 Manufacturing Overhead Costs Assume that depreciation for the period is $26,000. Other manufacturing overhead incurred amounted to $19,100. What is the journal entry? Manufacturing Overhead Control Accumulated Depreciation Control Various Accounts 45,100 26,000 19,100 What is the balance of the Manufacturing Overhead Control account? 19 T- Account Representation $62,000 of overhead was allocated to the various jobs of which $12,500 went to Job 650. Work in Process Control 62,000 Manufacturing Overhead Control 62,000 What are the balances of the control accounts? 20 Manufacturing Overhead Work in Process Control Control 15,000 62,000 60,000 5,000 22,000 45,100 62,000 Bal. 3,100 Bal. 144,000 Job 650 50,000 19,000 12,500 Bal. 81,500 21 Work in Process to Finished Goods Jobs costing $104,000 were completed and transferred to finished goods, including Job 650. What effect does this have on the control accounts? Work in Process Control 60,000 104,000 22,000 62,000 Bal. 40,000 Finished Goods Control 104,000 22 Sale Job 650 was sold for $114,800. What is the journal entry? Accounts Receivable Control 114,800 Revenues Cost of Goods Sold 81,500 Finished Goods Control 114,800 81,500 23 Marketing & Administrative Costs What is the balance in the Finished Goods Control account? $104,000 – $81,500 = $22,500 Assume that marketing and administrative salaries were $9,000 and $10,000. What is the journal entry? Marketing and Administrative Costs Salaries Payable Control 19,000 19,000 24 Inventory Accounts and Cost of Goods Sold + – = Direct Materials Used Direct Labor and Overhead Cost of Goods Manufactured Ending WIP Inventory $60,000 $84,000 $104,000 $40,000 – = Cost of Goods Manufactured $104,000 Ending Finished Goods Inventory $22,500 Cost of Goods Sold $81,500 25 Underallocated and Overallocated Costs Underallocated indirect costs: The allocated amount of indirect costs is lower than the actually incurred amount Overallocated indirect costs: The allocated amount of indirect costs is higher than the actually incurred amount One possibility to balance the accounts: Write-Off to Cost of Goods-Sold: Cost of Goods Sold Manufacturing Overhead Control 3,100 3,100 26 Transactions and Flow of Costs Materials Ctl Materials Procurement (2) WIP Ctl Finished Goods Ctl CoGS (6) Income St. (5) (4) Revenue Wages payable (2) Manuf. Overhead Acc. Receivable (3) (6) Settlement of Receivables Acc. Deprec. Selling & Administrative (6) Acc. Payable Cash ; Bank (7) (1) Settlement of Payables 27 Absorption Costing Absorption Costing allocates all manufacturing costs to individual products. The typical “product” is a specific manufacturing job to which direct costs are traced. For each indirect cost pool (“Overhead”) an allocation base is defined and an “overhead rate” (= amount in the cost pool / total units of the allocation base). • Allocation bases are traceable to products • Overhead cost (in pool) allocated to the product = = units of pool-specific allocation base traced to product × pool-specific overhead rate. • Common allocation bases are e.g. direct labor costs machine hours used for the job 28 Incentive Effect of Absorption Costing With Absorption Costing “cost averages can even be calculated for each product as well. Of course, this is silly, but one can do it. (Some even do.)” (Joel Demski, Managerial Uses of Accounting Information, ²2008, p. 64). The IFRS, e.g., require absorption cost-based unit costs for inventory valuation (see IAS 2,10-18). Incentive Effects of Absorption Costing A manager deciding on the production volume may enhance period income by excessive production to inventory. • He thus “rescues” the fixed costs from being expensed in the current period. This may make sense when the production capacity is scarce, such that the inventory enables additional sales in the next period or when variable cost is expected to rise. Inventory, however, is a risky asset. It may become obsolete or destroyed before it can be utilized. Usually, therefore, the incentive to build inventory will be unwarranted. 29 Two Major Cost Objects 1 2 Products Responsibility centers Overhead costs may go to separate pools according to responsibility centers for control puposes • (Cost centers, Profit centers, or other) Responsibility centers may participate in manufacturing products or render services for other centers. Responsibility Centers use to be responsible for one or more output(s) measured by an allocation base Later on we will treat the problem of how to determine allocation rates in the case of cycles or reciprocal services 30 Exercise: What is the total cost of the stay of patient Fred Adams? Cowley County Hospital uses a job-costing system for all patients who have surgery. In March, the pre-operating room (PRE-OP) and operating room (OR) had budgeted allocation bases of 4,000 nursing hours and 2,000 nursing hours, respectively. The budgeted nursing overhead charges for each department for the month were $168,000 and $132,000, respectively. The hospital floor for surgery patients had budgeted overhead costs of $1,200,000 and 15,000 nursing hours for the month. For patient Fred Adams, actual hours incurred were eight and four hours, respectively, in the PRE-OP and OR rooms. He was in the hospital for 4 days (96 hours). Other costs related to Adams were: Pre-OP-costs OR-costs In-room-costs Patient medicine $ 200 $500 $2,400 Direct nursing time $1,000 $ 2.000 $ 3,000 $ 17 380 31 4-30 Data Budget 2003 Machining dept. Manufacturing overhead (allocation base Direct manuf. labor cost for finishing) Direct manuf. labor hours Machine hours (allocation base for machining) $ 10,000,000 $ 900,000 30,000 200,000 Job 431, 200 units of product Machining dept. Direct materials used Direct manuf. labor cost Direct manuf. labor hours Machine hours $ 14,000 $ 600 30 130 Actual amounts, end year 2003 Machining dept. Manufacturing overhead incurred Direct manuf. labor costs Machine hours $ 11,200,000 $ 950,000 220,000 Finishing dept. $ 8,000,000 $ 4,000,000 160,000 33,000 Finishing dept. $ 3,000 $ 1,250 50 10 Finishing dept. $ 7,900,000 $ 4,100,000 32,000 32 4-30 Overview of the job-costing system INDIRECT COST POOL : } } COST ALLOCATION BASE Machining Department Manufacturing Overhead Finishing Department Manufacturing Overhead Machine-Hours in Machining Dept. Direct Manufacturing Labor Costs in Finishing Dept. } Indirect Costs COST OBJECT: PRODUCT } DIRECT COST Direct Costs Direct Materials Direct Manufacturing Labor 33