1.1 Purpose of the Knowledge Module

Curriculum Document

Curriculum

Curriculum Title

Code

684907001

Occupational Certificate: Boat Builder and

Repairer

Specifications

(Shipbuilder) Knowledge

Development

Name

Quality

Partner

E-mail

MERSETA cbasson@merseta.org.za

Phone

010

3268

219

Logo

SECTION 3: CURRICULUM COMPONENT SPECIFICATIONS

SECTION 3A: KNOWLEDGE MODULE SPECIFICATIONS

List of Knowledge Modules for which Specifications are included

684907001-KM-01, Basic Principles of Health, Safety and Quality, NQF level 2, Cr 2

684907001-KM-02, Occupational health, safety and environment, NQF level 3, Cr 3

684907001-KM-03, Environment, Energy Efficiency and Ethics, NQF Level 3, Cr x 10

684907001-KM-04, Engineering Fabrication Mechanical Technology NQF Level 2, Cr 5

684907001-KM-05, Fabrication Gas Cutting, NQF Level 3, Cr 10

684907001-KM-06, Fabrication, NQF Level 4, Cr 5

684907001-KM-07, Welding Regulation and Standards, NQF Level 2, Cr 5

684907001-KM-08, Basic oxy-fuel welding, cutting and brazing, NQF Level 3, Cr2

684907001-KM-09, Arc Welding Methods, NQF level 3, Cr 5

684907001-KM-10, Shipbuilding tools, equipment, materials and techniques, NQF level 2, Cr

5

684907001-KM-11, Shipbuilding trade theory and context, NQF Level 3, Cr 1

684907001-KM-12, Forms of Cutting NQF Level 3, Cr 20

684907001-KM-01, Basic Principles of Health, Safety and Quality, NQF level 2, Cr2

1.1 Purpose of the Knowledge Module

The main focus of the learning in this knowledge module is to introduce the learner to basic principles of health, safety and quality to be able to protect themselves in a shipbuilding environment using appropriate PPE.

The learning will enable learners to demonstrating an understanding of:

KM-01-KT01: Characteristics and functions of Personal Protective Equipment (PPE)(20%)

KM-01-KT02: Ways of communicating Safety and Health issues (20%)

KM-01-KT03: Safety and health terminologies, environment and awareness (20%)

KM-01-KT04: Basic principles of fire fighting (20%)

KM-01-KT05: Theories and concepts of hazard identification and risk assessment (20%)

1.2 Guidelines for Topics

1.2.1 KM-01-KT01: Characteristics and functions of Personal Protective Equipment

(PPE) (20%)

Topic elements to be covered include:

KT0101 Concepts of PPE

KT0102 Purpose and uses of PPE

KT0103 Types of PPE

KT0104 Conditions and environment for use of PPE

Internal Assessment Criteria and Weight



List the different types of PPE used in the shipbuilding environment and discuss how to determine if it’s fit for use



Discuss and explain the purpose of safety equipment and procedures



Identify and describe personal protective clothing and equipment for different situations



Identify the importance of proper maintenance and storing of PPE

(Weight 20%)

1.2.2 KM-01-KT02: Ways of communicating Safety and Health issues (20%)


KT0201 Principles of Safety signals, safety procedures, and demarcated areas

KT0202 Uses of safety signals, safety procedures, and demarcated areas

KT0203 Concept and use of Material safety data sheets (MSDS)




Categorize a list of signs and procedures according to the various types of signs and explain the meaning of each individual sign and colour codes



Identify and explain the purpose of demarcated areas, emergency stops, exits and first aid stations



Explain how MSDS can be used to communicate health and safety information on materials used in shipbuilding

(Weight 20%)

1.2.3 KM-01-KT03: Safety and health terminologies, environment and awareness

(20%)


KT0301 Basic concepts and terminology in safety, health and environment management

KT0302 Concept of personal attitude in safety practices

KT0303 Health and safety structures and standard procedures




Identify and explain the different terminologies and what they mean and what conditions/circumstances they represent

 Discuss the relationship that the concept “time” has with health and safety



Explain how having a safe attitude impacts on costs involved with incidents, accidents, injuries and emergencies



Identify what are hazards and what could cause hazardous situations



Explain how health and safety structures and health and safety policies and procedures contribute to a safe working environment

(Weight 20%)

1.2.4 KM-01-KT04: Basic principles of fire-fighting (20%)


KT0401 Causes and types of fire

KT0402 Fires Classification

KT0403 Basic fire fighting equipment

KT0404 Approaches to fire prevention




The causes of fire are identified in accordance with industry practice



The classes of fires are explained according to industry practice.



Identify and explain the equipment needed for prevention of fires.



Explain fire prevention in relation to industry practices (OHS ACT)

(Weight 20%)

1.2.5 KM-01-KT05: Theories and concepts of hazard identification and risk assessment principles in the workshop and on vessel/ship (20%)


KT0501 Approaches to workshopandvessel/ship safety practices

KT0502 The role of various warning signs, posters, tags and labels

KT0503 Safety approaches to hot work operations

KT0504 Basic lock out concepts and applications




Identify hazards and risks in a fabrication workshop and on-board vessel/ship and describe safe work practices.



Explain the general hazards and risks related to confined spaces and working at heights.



Identify types of personal protective equipment (PPE), and safety equipment and describe their applications and limitations, including fall arrest equipment and fall protection.



Identify and explain safety signs, colour coding and lock out concepts and applications

(Weight 20%)

1.3 Provider Accreditation Requirements for the Knowledge Module

Physical Requirements:



Access to marine environment



Access to tools and equipment in order for learners to utilize machines



Shipbuilding learning material and concepts

Human Resource Requirements:



Trainers should be in possession of a relevant trade test with competencies related to shipbuilding or equivalent and at least 5 years post qualification experience working within a marine environment



Trainer/learner ratio 1 to 15



Workshop coach/learner ratio 1 to 2

Legal Requirements:



Accredited with QCTO



Compliant with Safety, Health, Environmental, Risk and Quality (SHERQ) requirements



Compliant with Marine regulations Act



Compliant with Compensation for Occupational Injuries and Diseases Act (COIDA) requirements



Accredited Service Providers

1.4 Critical Topics to be Assessed Externally for the Knowledge Module

None

1.5 Exemptions

None

684907001-KM-02, Occupational health, safety and environment, NQF level 3, Cr 3


The main focus of the learning in this knowledge module is to build an understanding of the health, safety, quality and legislative theory required for the practise of shipbuilding.


KM-02-KT01: Theories and principles of relevant legislation, (shipyard procedures, rules, regulations and channels of communication) (25%)

KM-02-KT02: Concepts, theories and principles of first aid (25%)

KM-02-KT03: Theories, concepts and principles of quality control in shipbuilding (13%)

KM-02-KT04: Incidents and accidents (13%)

KM-02-KT05: Breakdowns and mechanical failure (13%)

KM-02-KT06: Medical Emergency(11%)


2.2.1 KM-02-KT01: Theories and principles of relevant legislation, (shipyard procedures, rules, regulations and channels of communication)(25%)


KT0101 Elements of the specific Regulations applicable to shipbuilding

KT0102 Aspects of the National Environmental Management Act applicable to shipbuilding

KT0103 Aspects of the Occupational Health and Safety Act applicable to the maritime environment

KT0104 Aspects of the Energy efficiency legislation applicable to shipbuilding

KT0101 Elements of the Maritime regulations

KT0102 Standards, guidelines and codes applicable to maritime law

KT0106 Describe hazard identification and risk assessment principles in the environment

KT0107 Classification of dry docking systems according to the Lloyds code for lifting applications in a marine environment




Identify and explain relevant regulations within the maritime industry



Describe the implications of the SHERQ in a maritime environment



Explain the techniques of basic fire fighting



Explain the impact of specific aspects of the Regulations on shipbuilding activities



Explain the impact of specific aspects of the National Environmental Management Act on shipbuilding activities



Explain the impact of specific aspects of the Occupational Health and Safety Act on shipbuilding activities



Explain the impact of specific aspects of the Energy Efficiency legislation on shipbuilding activities

(Weight 25%)

2.2.2 KM-02-KT02: Concepts, theories and principles of first aid (25%)


KT0201 Types of potential hazards and emergency situations

KT0202 Types of injuries

KT0203 Principles of dealing with bleeding

KT0204 Types of visible vital signs, signs of shock and first aid




Discuss how the potential hazards around an injured person can be identified



Describe the possible visible vital signs of an injured person and what could be done to reassure and calm the injured person



Explain the importance of not moving and injured person, having the contact details of various emergency services available and being able to access a first aid box



Explain the most important issues to consider the most appropriate method, and correct procedure to control serious bleeding

(Weight 25%)

2.2.3 KM-02-KT03: Theories, concepts and principles of quality control in shipbuilding (13%)

Topic elements to be covered include:

KT0301 Describe and explain the value and function of quality assurance and control concepts and principles to verify compliance with design and code specifications procedures.

KT0302 Explain the uses and reasons for inspection and testing methods and their applications.

KT0303 Explain importance of finishing preparations




Explain quality assurance and control, its purpose and applications.



Interpret codes and standards pertaining to quality control.



Identify methods of inspection and testing and describe their characteristics, limitations and applications.



Describe procedures to perform final inspection for quality finish.



Describe the purpose of quality assurance.



Analyse quality assurance system, quality objectives, standards and elements and quality requirements of work area.



Describe quality standards and procedures.



List types of non-conformances,



Identify instruments and gauges related to quality processes.



Identify and discuss quality problems.

(Weight 13%)

2.2.4 KM-02-KT04: Incidents and accidents (13%)


KT0401 Differentiate between Incidents and Accidents

KT0402 Preliminary actions for Incidents and Accidents

KT0403 Incidents and Accidents investigation procedure

KT0404 Preventative measures

KT0405 Assess the impact of Incidents and/or Accidents




Explain the difference between incidents and accidents within the maritime Industry



Explain the incident or accident reporting procedure to the designated person/s



Explain what actions should be taken to avoid incidents and accidents according to specific procedure



Discuss the Incident and Accident procedure according to specific Maritime Industry



Describe the advantages to any organization ensuring incident and accident preventative measures within the Maritime Industry



Describe the importance of safe working practices

(Weight 13%)

2.2.5 KM-02-KT05: Breakdowns and mechanical failure (13%)


KT0501 Classification of emergency area.

KT0502 Concepts and approaches to breakdown and failure

KT0503 problem solving techniques and approaches




Identify and discuss breakdowns and mechanical failure



Discuss the levels of breakdowns



Discuss approaches in the event of breakdowns or mechanical failure

(Weight 13%)

2.2.6 KM-02-KT06: Medical Emergency – Incident and Accident (11%)


KT0601 Theories and concepts of medical emergencies

KT0602 Emergency reporting techniques

KT0603 Categories of medical emergencies

KT0604 Methods and approaches to accident investigation

KT0605 Treatment methodologies




Discuss the principles of medical emergencies in terms of ethics and scope of practice



Identify the various categories of medical support and protocol on an accident scene



Discuss the precautions taken during treatment of injured persons on and during a scene



The method of triage and treatment is explained in accordance with the current and accepted protocol



Discuss accident and incident procedures according to relevant legislation and policies.



Discuss and complete the relevant documentation during incident and accident reporting



Mobilisation activities for emergency services, relevant to place of occurrence and the specific needs are identified and explained.

(Weight 11%)





Access to the marine environment



Access to tools and equipment in order for learners to utilize machines































None

2.5 Exemptions

None

684907001-KM-03, Environment, Energy Efficiency and Ethics NQF level 3, Cr 10


The main focus of the learning in this knowledge module is to develop an understanding within the learner of the importance of environmental sustainability and energy efficiency factors impacting on undertaking business operations and processes in an environmentally sustainable and responsible manner. The learner will also be exposed to the concept and practices with regard to ethics in order for them to be able to interpret ethical and non-ethical behaviour and practices.

The learning will enable learners to demonstrate an understanding of:

KM-03-KT01: Theories and principles of relevant environmental sustainability requirements

(34%)

KM-03-KT02: Concepts, theories and principles of energy efficiency (33%)

KM-03-KT03: Theories, concepts and principles of ethics (33%)


3.2.1 KM-03-KT01: Theories and principles of relevant environmental sustainability requirements (34%)


KT0101 National Environmental Management Act applicable to shipbuildingand the marine industry on how it impacts or affects the work activities on a construction project/site

KT0102 Global, regional and local environmental issues

KT0103 Environmental aspects and impacts

KT0104 Construction and environmental sustainability

KT0105 Eco footprint particularlyin the marine environment

KT0106 Forms and treatment of Spillage and pollution




Explain the impact of specific aspects of the National Environmental Management Act on maritime activities



Identify components of the environment and describe their interrelationships



List pollution types and discuss their impact on the environment



Discuss the global, regional and local environmental issues and the contribution of business to it



List at least 5 applicable environmental laws in South Africa



Define the environmental legislation specific to your industry and list the ramifications for environmental damage caused



Discuss how to test the effectiveness of the Environmental Management System within the context of the larger marine ecosystem



Describe the effects of various human activities on the environment.



Discuss pollution types and their impact



Explain suitable safety equipment used during loss and spillage of equipment



Correct use of equipment is identified and explained



Personal equipment suitable to the class is used in the event of an accident



Discuss and identify the sources of pollution.



Discuss and identify gas build-up on-board vessels/ships

(Weight 34 %)

3.2.2 KM-03-KT02: Concepts, theories and principles of energy efficiency (33%)


KT0201 Energy efficiency legislation applicable to marine industry and how it impacts or affects the work activities on the maritime system

KT0202 Energy saving

KT0203 Managing water usage

KT0204 Waste and hazardous material management




Explain the impact of specific aspects of the Energy Efficiency legislation on maritime activities



Discuss energy saving activities that are applicable in the marine sector to improve their

Eco footprint



Evaluate practices within the marine sector that contribute toward environmental sustainability



Discuss the importance of managing water and hazardous material usage



Explain why it is important that the environment is taken care of and identify waste management practices in the maritime sector and their relationship to environmentally damaging practices

(Weight 33%)

3.2.3 KM-03-KT03: Theories, concepts and principles of ethics (33%)


KT0301 Ethics Defined

KT0302 Implementing Ethics in the Workplace

KT0303 Employer / Employee Rights

KT0304 Business and Social Responsibilities

KT0305 Ethical Decisions

KT0306 Unethical Behaviour




Define what business ethics is and identify how it is relevant to your business



Discuss how to ensure ethical behaviour and describe the characteristics of an ethical manager



Identify unethical behaviour and discuss preventative measures to address unethical behaviour

(Weight 33%)





Access marine environment



Access to tools and equipment in order for learners to be able to operate machines







Trainers should be in possession of a relevant trade test with competencies related to ship building or equivalent and at least 5 years post qualification experience working within a marine environment
























None

3.5 Exemptions

None

684907001-KM-04, Engineering Fabrication Mechanical Technology NQF Level 2, Cr 5


The main focus of the learning in this knowledge module is to build an understanding of the fabrication and forming of simple and complex structural steel shapes theory required for the practice of a shipbuilder


KM04-KT01: Materials used for cutting, punching and drilling operations (20%)

KM04-KT02: Theories of cutting, punching and drilling fabrication material (15%)

KM04-KT03: Methodsand techniques of Finishing (20%)

KM04-KT04: Fabrication and forming of simple and complex structural steel shapes (20%)

KM04-KT05: Principles of assembly and material joining (20%)

KM04-KT06: Marine woodwork(5%)


4.2.1KM04-KT01:Materials used for cutting, punching and drilling operations (20%)


KT0101 Forms and use of profilesof different metals

KT0102 Characteristics and uses of different metals

KT0203 Principles ofspecificationsfor metals

KT0104 Techniques for measuring and marking out a work piece

Internal Assessment Criteria and Weight



Identify three examples of the metals according to their appearance and discuss its properties including the process of grinding, chip testing and torch testing.



Explain the process of grinding testing of different material, chip testing and torch

(Weight 20%)

4.2.2 KM04-KT02: Theories of cutting, punching and drilling fabrication material(20%)


KT0201 Types of cutting techniques and machines

KT0202 Forms and procedures of cutting processes

KT0203 Components and functions of cutting machines




Identify different cutting machines in the workshop



Identify parts used in a cutting machine



List different types of cutting blades and dies



Explain and discuss the punching process

(Weight 20%)

4.2.3 KM04-KT03, Methods and techniques ofFinishing (20%)


KT0301 Methods of finishing not limited to filling, grinding, sanding, caulking and flame

KT0302 Use and techniques ofelectroplating

KT0303 Uses ofthermal spray and powder coatingin finishing metal workpiece

KT0304 Concepts and principles of case hardening and tempering




List different methods of finishing not limited to filling, grinding, sanding, caulking and flame



Explain and describe the importance of electroplating



Describe the importance of case hardening and tempering as a finish

(Weight 20%)

4.2.4KM04-KT04, Fabrication and forming of simple and complex structural steel shapes (20%)


KT0401 Types and uses of press brake and bending machines

KT0402 Forms, types and procedures of bending, shaping and forming processes

KT0403 Uses and function of jigs and fixtures




Identify different press brake and bending machines used in the workshop



List the different types of bending, shaping and forming processes



Describe and explain the process to prepare and set up material and machinery for forming and shaping



Discuss the function of jigs and fixtures



Describe the process of operating a bending machine and carry out forming operations



Explain safety precautions to consider

(Weight 20%)

4.2.5KM04-KT05 , Principles of assembly and material joining (20%)


KT0501 Methods of assembling and joiningdifferent material

KT0502 Basic theories of welding

KT0503 Basic theories of brazing

KT0504 Basic theories of soldering

KT0505 Basic theories of reverting

KT0506 Basic theories of bolting

KT0507 Basic theories of sheet metal clinching




Discuss the various types of nut and bolts used to assemble two pieces of sheet metal



Assemble two pieces of sheet metal with a rivet and rivet gun



Explain the process of mechanically assembling and joining material



Describe the processof welding, brazing, soldering, reverting, bolting and sheet metal joints



Explain the safety precautions that were considered before, during and after the welding process.

(Weight 20%)

4.2.06 KM-04-KT06: Marine woodwork (5%)


KT0401 Principles and methods of joining of simple components

KT0402 Define terminology, concepts and principles of joint preparation

KT0402 Describe drawings, codes and specifications used in joining methods.

KT0403 Identify and explain hazards, risks and safety pertaining to joining methods.

KT0404 Explain assembling and fastening methods using the correct tools and equipment for simple component assembly.

KT0405 Interpret and illustrate lay out and fit practices for simple components.

KT0406 Identify and describe types of steel structures.

KT0407 Select and use various steel structures used in construction.

KT0408 Techniques of joining of steel structures.

KT0409 Select and use of jigs and fixtures

KT0410 Interpret and illustrate drawings and specifications pertaining to steel structures.

KT0411 Concepts and principles of joining complex assemblies

KT0412 Methods for joining complex assemblies

KT0413 Design layout and fit complex assemblies.




Define and describe the terminology, concepts and principles of joining.



Interpret drawings, codes and specifications used in joining methods.



Identify hazards, risks and safety pertaining to joining methods and discuss the implications thereof for work practices.



Identify, discuss and illustrate assembling and fastening methods using the correct tools and equipment for simple component assembly

 Describe the procedures for layout and fitting of simple components.



Identify types of steel structures and describe their characteristics and application.



Identify and describe joining methods according to various steel structures and describe the advantages and disadvantages of each.



Illustrate and describe the strengthening of joints of steel structures by means of free hand sketching.



Illustrate the joining methods of steel structures by means of a free hand sketch.



Identify various jigs and fixtures and describe the purpose, advantages and disadvantages of each.



Interpret information from drawings and specifications of steel structures and apply calculations.



Explain concepts and principles of joining complex assemblies.



Interpret information from drawings and specifications of complex assemblies and apply calculations.



Identify, discuss and illustrate assembling and fastening methods for complex assemblies.



Identify various jigs and fixtures and listthe purpose, advantages and disadvantages of each.

(Weight 5%)







































None

4.5 Exemptions

None

684907001-KM-05, Fabrication Gas Cutting, NQF Level 3, Cr 10


The main focus of the learning in this knowledge module is to develop an understanding within the learner the different techniques of oxyacetylene cutting and the safety precautions to be followed


KM-05-KT01: Contour marker method(20%)

KM-05-KT02: Introduction to gas cutting(20%)

KM-05-KT03: Oxy- fuel pipe cutting(10%)

KM-05-KT04: Oxy-fuel profile cutting(20%)

KM-05-KT05: Oxy-fuel straight line cutting(10%)

KM-05-KT06: Pipe and Ventilation fabrication system(20%)


5.2.1 KM-05-KT01:Contour marker method(20%)


KT0101: Selection of tools, material and equipment

KT0102: Approaches to mark out and fabricate section




Describe the importance of safety and good working practice



Identify substandard conditions during marking out



Explain the flow of the manufacturing setting up of equipment



Explain the factors critical to marking off and fabricate sections



Identify and explain the use of different marking tools

(Weight 20%)

5.2.2 KM-05-KT02: Introduction to gas cutting(20%)


KT0201: Principles and techniques of cutting

KT0202: Approaches and types of fuels and equipment used for gas cutting of material

KT0203: Concept and terminology in gas cutting

KT0204: Work piece inspection methods and approaches to gas cutting

KT0205: Store gas cutting consumables and equipment




List the accepted terminology that are commonly used in gas cutting



List ISO standards relevant for cutting



List different fuels you can use for hot flame cutting



Describe the procedure of reading gas cutting charts



Identify different kinds of standard oxy cutting equipment



Explain the process of good inspection of the cut piece

(Weight 20 %)

5.2.3 KM-05-KT03: Oxy- fuel pipe cutting (10%)


KT0301: Principles and techniques of oxy- fuel pipe cutting

KT0302: Approaches and types of fuels and equipment used for oxy- fuel pipe cuttingmaterial

KT0303: Concept and terminology in oxy- fuel pipe cutting

KT0304: Work piece inspection methods and approaches to oxy-fuel pipe cutting




Identify different tasks in cutting processes



List different metals that will be used oxy-fuel profile cutting machine as in industries



Explain the process of selecting correct cutting process



Describe ways in which set-up of equipment to suit material type and metal thickness



Explain how to reduce wastage during the cutting process

(Weight 10 %)

5.2.4 KM-05-KT04: Oxy-fuel profile cutting(20%)


KT0401: Principles and techniques of oxy-fuel profile cutting

KT0402: Approaches and types of fuels and equipment used for oxy-fuel profile cutting

KT0403: Concept and terminology in oxy-fuel profile cutting

KT0404: Work piece inspection methods and approaches to oxy-fuel profile cutting




Identify different tasks in cutting processes



List different metals that will be cut using oxy-fuel profile cutting machine as in industries



Explain the process of selecting correct cutting process



Describe ways in which set-up of equipment to suit material type and metal thickness



Explain how to reduce wastage during the cutting process

(Weight 20%)

5.2.5 KM-05-KT05: Oxy-fuel straight line cutting (10%)


KT0501: Principles and techniques of oxy-fuel straight line cutting

KT0502: Approaches and types of fuels and equipment used for oxy-fuel straight line cutting

KT0503: Concept and terminology in oxy-fuel straight line cutting

KT0504: Work piece inspection methods and approaches to oxy-fuel straight line cutting




Cut metals with the use of the oxy-fuel straight line machine



Identify responsibilities for quality related tasks



Explain what the selection of the correct cutting process



Describe how to set up all the equipment and machines



Explain different material type and thickness of the metal

(Weight 10 %)

5.2.6 KM-05-KT06: Pipe and Ventilation fabrication system(20%)


KT0601: Pipe fabrication techniques

KT0602: Health and safety hazards in pipe fabrication

KT0603: Types and uses of flanges

KT0604: Factors and main steps in fabrication

KT0605: Types and uses of hydraulic pipe benders




Explain the concept of pipe fabrication



List and explain the different pipe fabrication techniques,



Identify mandatory PPE to be used when performing any pipe fabrication technique



Explain the hazards and risks associated with pipe fabrication



Explain what flanging is and the importance of it



Discuss and explain the different flanging arrangements



Explain the critical factors in pipe fabrication



Explain the main steps in pipe fabrication



Explain how to fabricate a flanged pipe system using jigs.



Explain techniques for installing a flange on a pipe section



Install a flange on a pipe section



Understand and explain the principles of hydraulic pipe benders



Discuss different types of hydraulic pipe benders



Demonstrate how to bend a pipe using a hydraulic pipe bender



Explain the importance of properly storing pipe fabrication equipment

(Weight 20 %)


Physical Requirements:










Human Resource Requirements:










Legal Requirements:

















None

5.5 Exemptions

None

684907001-KM-06, Fabrication, NQF Level 4, Cr 5


The main focus of the learning in this knowledge module is to understand the requirements for manufacturing components and making structural repairs to ships hulls and general structures onboard vessels.


KM-06-KT01: Principles and practices of reading and interpreting drawings and specifications(40%)

KM-06-KT02: Cut, drill and, assemble and physicallyjoin structural steel parts(40%)

KM-06-KT03: Perform heat manipulation processes on plate, pipe and structural materials(20%)


6.2.1 KM-06-KT01: Principles and practices of reading and interpreting drawings and specifications(40%)

KT0101

KT0102

KT0103

KT0104

Principles and practicesof drawings

Uses of drawings and symbols

Interpretations of scale and dimensions of a drawing

Applicationof specifications and standards

Storage of drawings KT0105




Discuss and explain the role of the drawings with respect to project specifications, standards and quantities in fabrication



Discuss the role of specifications and standards with regard to quality of work



Identify and explain the difference between plans, sections, views, assemblyand detailed drawings.



Explain the functions and meanings of symbols abbreviations and scales



Explain the purpose of the revision numbers and the consequences of using the wrong drawings



Explain the consequences for poor handling and storage/ registration of drawings

(Weight 40%)

6.2.2 KM-06-KT02: Cut, drill and, assemble and physically join structural steel work(40%)


KT0201 Forms and profilesof different forms of metal

KT0202 Characteristics and uses of different metals

KT0203 Principles of measurements for metals

KT0204 Techniques for marking out a work piece

KT0205: Uses of tools and equipment for cutting, drilling and punching structural steel

KT0206: Methods of joining of structural steel




List the various forms and profilesof different metals



List the characteristics and uses of different metals



Explain the principles of measurements for metals



Discuss the techniques for marking off a work piece



List and explain the uses of tools and equipment for cutting, drilling and punching structural steel



Explain the various methods of joining of structural steel

(Weight 40 %)

6.2.3 KM-06-KT03: Perform heat manipulation processes on plate, pipe and structural materials(20%)


KT0301: Concepts of heat treatment and transference

KT0302: Heat manipulation techniques

KT0303: Types and uses of heat manipulation equipment

KT0304: Work piece inspection methods and approaches




List and identify the hardness testing equipment.



Explain the processes for cleaning the equipment and safe stacking and storage of the jigs and fixtures.



Identify the furnaces used for heat treatment



Distinguish the differences in the furnaces for different heat treatment processes



Identify the different parts of a furnace such as controllers, thermocouples and safety devices



Explain the difference between hardness and toughness.



Explain why the quenching medium is agitated during quenching.



Name 3 different frequently used quenching mediums and their quenching speeds.



Explain the reason for the door safety switch on a furnace, and why it should be functional at all times.



Explain why tempering treatment is done after hardening and the consequences if it is not done.



Explain and describe the heat manipulation process



Explain the process of inspecting fabricated items

(Weight 20 %)



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None

6.5 Exemptions

None

684907001-KM-07, Welding Regulation and Standards within a marine environment,

NQF Level 2, Cr 5


The main focus of the learning in this knowledge module is to understand the theory required for welding processes.


KM-07-KT01: Introduction to welding specifications, codes and standards (50%)

KM-07-KT02: Basic Health and safety for welding (50%)


7.2.1 KM-07-KT01: Introduction to welding specifications, codes and standards(50%)


KT0101 Interpretation and application of standards and codes

KT0102 Welding codes and standards

KT0103 Basic welding procedure specification

Internal Assessment Criteria Weight



Explain the difference between a welding code and a welding standard



Application of regulatory requirements for business



List welding codes and standards as per industry requirements



Discuss the welding procedure specification

(Weight 50%)

7.2.2 KM07-KT02:Basichealth and safety of welding(50%)


KT0201 Basic health issues in welding

KT0202 Apply administrative procedures related to company and or business

KT0203 Concepts of welding health and safety

KT0204 Common welding hazards and treatment




Identify legislative health and safety requirements for welding within ship building environment



Explain and define concepts of welding health and safety within ship building environment



Identify common welding hazards and treatment processes



Explain workplace health and safety procedures

(Weight 50%)


•

•


• Access to the marine environment




• Trainers should be in possession of a relevant trade test with competencies related to shipbuilding or equivalent and at least 5 years post qualification experience working

•

• within a marine environment




•

•


Compliant with Safety, Health, Environmental, Risk and Quality (SHERQ)

•

• requirements



• Accredited Service Providers


None

7.5 Exemptions

None

684907001-KM-08, Basic oxy-fuel welding and cutting, NQF Level 2, Cr 2


The main focus of the learning in this knowledge module is to identify oxy-acetylene welding and cuttingprocesses and its uses.


KM-08-KT01: Theories of oxy –fuel equipment.(35%)

KM-08-KT02: Theories of oxy-acetylene gas cutting techniques(35%)

KM-08-KT03: Theories of oxy-fuel welding and brazing(30%)


8.2.1 KM-08-KT01: Theories of oxy –fuel equipment and gas cutting techniques(35%)


KT0101: Types and uses of oxy-fuel safety and safety equipment

KT0102: Basic application of oxy-fuel process

KT0103: Types of components, consumables and gases

KT0104: Methods of assemble/disassemble of oxy-fuel equipment

KT0105: Lighting up and closing down procedures

KT0106: Methods of cutting metal using oxy-fuel equipment.




Identify types and uses of oxy-fuel safety and safety equipment for oxy- fuel equipment.



Describe the oxy-fuel process and basic application.



Identify the uses of oxy-fuel components and consumables.



Explain the procedure of assembling and disassembling oxy-fuel cutting equipment.



Explain the procedure of lighting up and shutting down oxy-fuel cutting torch.



List different metal cutting techniques.

(Weight 35%)

8.2.2 KM-08-KT02: Theories of oxy-acetylene welding(35%)


KT0201: Types and uses of oxy- acetylene welding

KT0202: Basic application of oxy- acetylene welding

KT0203: Types of components, consumables and gases

KT0204: Procedures of assembling and dismantling of oxy- acetylene weldingequipment

KT0205: Application of safety requirements for preparing work pieces for oxyacetylenwelding

KT0206: Methods of welding different types of joint (i.e. butt, lap, tee joints, corner joints) using oxy-acetylene gas welding process in the down hand position

KT0207: Storage principles for welding consumables and equipment




Explain the oxy-acetylene gas welding process.



Identify oxy-acetylene gas welding components and consumables.



Describe the procedure to assemble and dismantle oxy-acetylene gas welding equipment.



Discuss the process to prepare workpieces.



List the different types of joints according to work instructions.



Explain the procedure to clean and inspect workpiece after welding



Identify work place specification for storing consumables and equipment

(Weight 35%)

8.2.3 KM-08-KT03: Theories of oxy- fuel brazing(30%)


KT0301: Theory of oxy-fuel welding

KT0302: Components and applications of oxy-fuel welding equipment

KT0303: Types of filler metal and fluxes for different applications of oxy-fuel gas welding process

KT0304: Approaches for start-up and pressure settings for brazing techniques for different materials

KT0305: Weld different joints using the oxy-fuel brazing process




Explain the oxy-acetylene gas brazing process.



Identify oxy-acetylene gas brazing components and consumables.



Discuss methods of assembling oxy-acetylene gas brazing equipment.

(Weight 30%)



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






None

8.5 Exemptions

None

684907001-KM-09, ArcWelding Methods, NQF Level 3, Cr 5


The main focus of the learning in this knowledge module is to build an understanding of the theory required for the welding and the use of specific equipment, and materials.


KM-09-KT01:Theories, concepts of Shielded metal arc welding process(30%)

KM-09-KT02: Gas welding process (30%)

KM-09-KT03: Flux cored arc welding process(20%)

KM-09-KT04: Gas tungsten arc welding process(20%)


9.2.1 KM-09-KT01: Theories, concepts of Shielded metal arc welding process(30%)


KT0101: Basic safety issuestoshielded metal arc welding (SMAW).

KT0102: Select shielded metal arc welding equipment, consumables and components.

KT0103: Principles and techniques of welding

KT0104: Methods of welding basic joints in the down hand position using shielded metal arc welding process.




List the various PPE to wear when working with SMAW



List and explain the SMAW process.



Identify and explain the uses of SMAW equipment, components and consumables.



Set up workpiece to weld for groove and flat fillet including rotary weld.



Select the correct welding parameters and techniques to weld using SMAW



Explain the limitations of SMAW

(Weight 30%)

9.2.2 KM-09-KT02: Gas welding process(30%)


KT0201: Principles and techniques of gas welding (GMAW)

KT0202: Identify and use of components, consumables and accessories for GMAW process

KT0203: Identify safety procedures for preparing workpieces for GMAW (including timing pre cleaning (degreasing) weld prep and stainless steel wire brushing)

KT0204: Methods of welding different joints using the GMAW process in the down hand position

KT0205: Store welding consumables and equipment




Identify what PPE to wear when working with GMAW



Demonstrate an understanding ofthe GMAW process.



Identify GMAW equipment, components and consumables.



Set up workpiece to weld for groove and flat fillet including rotary weld.



Select the correct welding parameters and techniques to weld using GMAW



Discuss the process of cleaning and inspectingworkpiece after welding



Store consumables and equipment according to work place specifications.

(Weight 30%)

9.2.3 KM-09-KT03: Flux cored arc welding process(20%)


KT0301: Describe the flux cored arc welding process

KT0302: List the difference between self-shielded flux cored and gas shielded flux cored process

KT0303: Apply safety procedures for preparing work pieces for flux cored arc welding(FCAW) including timing pre cleaning (degreasing) weld prep and stainless steel wire brushing

KT0304: Methods of welding different joints the FCAW process in the down hand position.





Identify what PPE to wear when working with FCMAW



Demonstrate an understanding ofFCAW process.



Identify FCAW equipment, components and consumables.



Set up workpiece to weld with FCAW



Select the correct welding parameters and techniques to weld using FCAW



Clean and inspect workpiece after welding




(Weight 20%)

9.2.4 KM-09-KT04: Gas tungsten arc welding process(20%)


KT0401: Principles and techniques of gas tungsten arc welding (GTAW) process

KT0402: Identify and use of components, consumables and accessories for the GTAW process

KT0403: Identify safety procedures for preparing workpieces for GTAW including timing pre cleaning (degreasing) weld prep and stainless steel wire brushing.

KT0404: Methods of weldingbasic joints in the down hand position using GTAW welding process.





Identify what PPE to wear when working with GTAW



Explain the GTAW process.



Identify GTAW equipment, components and consumables.



Set up workpiece to weld with GTAW



Select the correct welding parameters and techniques to weld using GTAW



Clean and inspect workpiece after welding




(Weight 20%)







































None

9.5 Exemptions

None

684907001-KM-10,Shipbuildingtools, equipment, materials and techniques, NQF Level

2, Cr 5


The main focus of the learning in this knowledge module is to point out features, purpose, and uses of tools,equipment, materials and techniques in the shipbuilding industry.


KM-10-KT01: Types, purposes and uses of hand and power tools and equipment in the shipbuilding industry (34%)

KM-10-KT02: Principles, theories and uses of equipment and maintenance (33%)

KM-10-KT03: Shipbuilding machines and their operating processes.(33%)

10.2.2 Guidelines for Topics

10.2.1 KM-10-KT01: Types, purposes and uses of hand and power tools and equipment in the shipbuilding industry (34%)


KT0101 Types of hand, power tools and equipment

KT0102 Features and characteristics of the main types of hand, power tools and equipment

KT0103 Purposes and safe uses of the main types of hand, power tools and equipment

KT0104 Principles of storage and handling of hand, power tools and equipment

KT0105 Principles of cleaning and maintenance of hand, power tools and equipment

KT0106 Principles of identification and selection of hand, power tools and equipment




Discuss the critical issues related to the identification, safe use and maintenance of hand, power tools, machines and equipment



Explain the purposes of each of the most commonly used hand and power tools



Interpret the importance of hand, power tools and equipment requirements for storage and handling



Explain the importance of cleaning and maintenance of hand, power tools and equipment

(Weight 34%)

10.2.2 KM-10-KT02: Principles and theories of various equipment and maintenance

(33%)


KT0201 Principles, methods and maintenanceof equipment

KT0202 Methods and techniques in operation of equipment




Discuss safety requirements with regards to tools



Discuss consequences of using incorrect equipment



Describe correct procedures when maintaining equipment



Explain the process of identifying the damages on the equipment

(Weight 33%)

10.2.3 KM-10-KT03: Shipbuilding machines and their operating processes(33%)


KT0301 Methods and techniques of operating bending machines, plate rollers, press brake, guillotine, cutting machines, etc.




Identify machines and attachments, and describe their applications and procedures for use.



Describe the safe operating procedures used on trade related stationary machines.



Define trade related machine terminology.



Identify hazards and describe safe work practices pertaining to equipment and operations.



Describe the procedures used to inspect and maintain trade related stationary machines.

(Weight 33%)







































None

10.5 Exemptions

None

684907001-KM-11, Shipbuilding trade theory and context, NQF Level 3, Cr 1


The main focus of the learning in this knowledge module is to build an understanding of the way in which the maritime industry functions; the structure and issues within the industry,understand the inter relationships between various trades and the specifications for the building and or repairing processes.


KM-11-KT01: Shipyardprotocols(5%)

KM-11-KT02: Methods, principles and techniques of communication(5%)

KM-11-KT03: Shipyard Layout (15%)

KM-11-KT04: Types and purposes of various classes of vessels / ships used in the Shipping industry (10%)

KM-11-KT05: Principles and theories of Basic Shipbuilding (40%)

KM-11-KT06: Principles, theories and uses of the mould loft floor and schrieve board (20%)

KM-11-KT07: Types and classes of corrosion and fouling in the Shipbuilding (marine) industry (5%)


11.2.1 KM-11-KT01: Shipyard protocols(34%)


KT0101 Concept and terminology inshipbuilding industry

KT0102 Types and functions of Marine vessels




List the accepted terminology that are commonly used in the marine industry



Identify and discuss the role of ships/vessels used in the transportation of goods and commodities.



Explain the properties of different classes of ships/vessels and their uses in the shipping industry.



Identify and discuss the hierarchy of s hip’s crew and officers and their function on marine vessels.



Identify and discuss the various compartments and machine spacess and terms used in

Ship fabrication.

(Weight 34%)

11.2.2 KM-11-KT02: Methods, principles and techniques of communication(33%)


KT0201 Methods and techniques used to manage and maintain effective communications between project participants

KT0202 Forms of communication and reporting that could be utilised to ensure effective participation of all parties in a project

KT0203 Elements for effective and efficient communication flows to improve and sustain performance




Discuss the relationship between poor communication in all organisational levels and project structures and its impact



Discuss the relationship between good communication and effective and efficient performance



Discuss relevant communication principles, channels, mediums to be utilised for different scenarios



Evaluate the role of communication in a construction process or activity

(Weight 33%)

11.2.3 KM-11-KT03: Shipyard Layout(33%)


KT0301 Theories and principles of dry docking layout

KT0302 Methods and techniques in operation of various lifting and hoisting machinery in shipyard operations

KT0303 Theories, concepts and principles of ships/vessels movement in a marine environment




Explain and discuss the general lay out in a shipyardenvironment.



Explain different storage procedures in a shipyard environment.



Describe the different types of ships movement that occur in the marine environment.



Identify and explain the various lifting and hoisting machinery used in a shipyard.

(Weight 33%)

11.2.4 KM-11-KT04: Types and purposes of various classes of vessels / ships used in the Shipping industry (25%)


KT0401: Define concepts and terms in shipbuilding

KT0402: Categories and purposes of various types of vessels/ships and machinery

KT0403: Components and structures of vessels / ships (Superstructures and below deck structures)

KT0404: Uses and forms of dry docking and supporting facilities




Define concepts and terms used in a shipbuilding environment



Identify and discuss common deck fittings, boat handling machinery and their uses



Discuss the uses of components and structures of vessels / ships



Describe and discuss forms of dry docking and support facilities

14.2.5 KM-11-KT05:Principles and theories of Basic Shipbuilding Theory (25%)


KT0501: Concept of areas and volumes with respect to Simpson’s first rule.

KT0502: Basic stability of vessels / ships..

KT0503: Buoyancy, Metacentres and centres of gravity

KT0504: The body, sheer and half breadth plan




Explain the methods used to determine areas and volumes under curves particular water plane areas and sectional areas.



Explain the principle of Hydrostatics, and displacement with respect to the Archimedes principle of buoyancy



Explain the loading of ships, the impact and stresses of the structural steel used to construct the vessel / ship

11.2.6 KM-11-KT06:Principles, theories and uses of the mould loft floor and schrieve board (25%)


KT0601: Table of Off-sets

KT0602: Lofting and lines taking

KT0603: Template retrieval from body plan

KT0604: Construction of lines plans




Define the lines drawing from the table of offsets and how to convert the information supplied to develop full size patterns



Define the lofting process showing the three views of the hull and the contours that determine the shape of the vessel / ship.



Determine how templates for bulkheads, gussets and decks are determined for the pre fabrication process.



Discuss the procedures of reading draught marks with respect to the ratio of weight tonnage terms.

11.2.7 KM-11-KT07:Types and classes of corrosion and fouling in the Shipbuilding

(marine) industry (25%)


KT0701: The concept of cathode protection.

KT0702: Corrosion basic principles




Determine and describe chemical, electrical and bacterial corrosion processes, their reactions to different types of steels.



Explainantion corrosion coatings used to protect steel surfaces















Trainers should be in possession of a relevant trade test with competencies related toshipbuilding or equivalent and at least 5 years post qualification experience working within a marine environment
























None

11.5 Exemptions

None

684907001-KM-12, Forms of Cutting NQF Level 3, Cr20


The main focus of the learning in this knowledge module is to build an understanding of the theory required for cutting and the use of specific equipment, materials and techniques.


KM-12-KT01: Types and techniques of oxy acetylene cutting (35%)

KM-12-KT02: Methods and techniques of automated machine cutting (35%)

KM-12-KT03: Theories ofPlasma cutting (30%)


12.2.1 KM-12-KT01: Types and techniques of oxy acetylene cutting (35%)


KT0101 Types and uses of oxy acetylene cutting

KT0102 Select and useoxy acetylene cutting equipment, accessories and consumables.

KT0103 Identify pressure settings

KT0104 Identify oxy acetylene cutting techniques




Define terminology, codes and standards related to oxy acetylene cutting.



Identify and explain the use of oxy acetylene cutting equipment, consumables and accessories



Identify and describe pressures settings and assembling procedures of oxy acetylene cutting equipment.



Identify hazards and describe safe work practices pertaining to oxy acetylene cutting.



Identify and describe oxy acetylene cutting processes and describe their characteristics and applications



Identify types of power sources for oxy acetylene cutting equipment and describe their applications and limitations

(Weight 35%)

12.2.2 KM-12-KT02, Methods and techniques of automated machine cutting (35%)


KT0201 Explain terms, definitions and symbols of automated machine cutting

KT0202 Identify and usemachinery, equipment and consumables

KT0203 Methods and techniques of automated machine cutting

KT0204 Approaches for start-up and shut down procedures




Identify and describe automated machine cutting terminology, definitions and symbols



Identify and useautomated machine cutting machinery, equipment and consumables



Identify and describe automated machine cutting preparation, techniques and assembling procedures.



Explainstart up and shut down procedures



Explain the risks of incorrect start up and shut down procedures



Identify hazards and describe safe work practices pertaining to automated machine cutting

(Weight 35%)

12.2.3 KM-12-KT03: Plasma cutting (30%)


KT0301 Explain terms, definitions and symbols of plasma cutting

KT0302 Identify and use ofplasma cuttingmachinery, equipment and consumables

KT0303 Methods and techniques of plasma cutting machines

KT0304 Approaches for start-up and shut down procedures




Define terminology and symbols related to plasma cutting.



Describe plasma cutting machinery, equipment and consumables



Explain plasma cutting preparation and assembling procedures



Identify and describe plasma cutting techniques (such as Straight line cutting and Profile cutting



Describe plasma cutting start up and shut down procedures



Identify hazards and describe safe work practices pertaining to plasma cutting.



Explain the importance of correct setting of pressure, and the consequences of incorrect settings with reference to the thickness of materials, size of cutting nozzles and the impact of speed on control during cutting process.

(Weight 30%)






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


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





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






None

12.5 Exemptions

None

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