1683501 - RCG international

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Curriculum Vitae

Kalianna Gounder SAKTHIVEL

Email: kgsv@yahoo.com

Contact phone: +91 9994989799

Summary

Highly skilled Lead Instrument Supervisor / Engineer with 17 years of consistent experience in

Engineering, Construction, Commissioning, Start up and Maintenance of Oil and Gas plants both

Onshore and Offshore

Worked with major Oil & Gas producers like Petroleum Development Oman (PDO), Abu Dhabi

Company for Onshore Oil Operations (ADCO), RasGas, Nigeria LNG (NLNG), SHELL Gabon and

TOTAL Nigeria

Strong background in Offshore Instrument Maintenance and Operation. Hands on working knowledge in Instrumentation and ICSS (DCS & PLC) system including Process control, Safety instrumented system (SIS), Fire & Gas system (F&G), ESD and HIPPS

Good experience in Project Engineering, Construction, Commissioning and Start-up activities.

Handled seven huge projects independently

Having excellent Leadership, Analytical, Supervisory, Man management, Organizational and

Interpersonal skills

Able to develop, lead and work with multi-national teams in remote locations and complex operations.

Ability to work consistently under pressure and in a varied environment

Adaptable-Open minded, Communicative, Flexible, Innovative, Reliable and Obedience to superior

Education and Training

Diploma in Electronics and Communication Engineering , Three years Technical college,

Government Polytechnic, Krishnagiri - Tamil Nadu - India, Completed in April 1985

Certificate for proficiency in Process control Instrumentation issued by Advanced Training Institute,

Government of India

Certificate for attending Industrial automation course covering PLCs, Remote Data Acquisition

Systems and SCADA software, issued by Prolific systems & Technologies Pvt Ltd

Certificates for attending Industrial- Health, Safety and Environmental (HSE) Courses conducted by

Petroleum Development Oman (PDO), Abu Dhabi Company for Onshore Oil Operations (ADCO)

CMS&A (RAS GAS), Nigeria LNG (NLNG), SHELL Gabon and TOTAL Nigeria

BOSIET (Basic Offshore Safety Induction & Emergency Training), conducted by Suraksha Marine,

OPITO approved- Certificate No. 64765700140312179 (Safety Induction, Helicopter Travel & Escape,

Sea Survival & First Aid, Fire Fighting & Self Rescue) Valid till 13-03-2016

Participated in commissioning and start up activities for OFON Phase2 project in Hyundai Heavy

Industries co Ltd, Ulsan, South Korea

Curriculum Vitae – Kalianna Gounder SAKTHIVEL 1 / 6

Curriculum Vitae

Experience

Lead Instrument Supervisor

Comerint Dietsmann S.A (Netco Dietsmann)

September 2010 to February 2015 (4years 6months) Nigeria

G eneral Maintenance C ontract

OML102 (OFON) and OML99 (AMENAM)

Offshore Oil and Gas Production Platforms, TOTAL E&P Nigeria

Duties

Supervise and coordinate daily Routine, Preventive, Corrective and Shutdown jobs in order to optimize the production (Oil export, Gas lift & Water injection, Gas compression & export)

Planning and executing maintenance activities, Spare parts management and Maintenance history logging by using SAP (UNISUP)FR4- Computerized Maintenance Management System tool

Investigate on shutdown & breakdown, Identify root cause of failures, Develop and implement effective solutions to prevent recurrence of failures

Assist technicians in troubleshooting facility Instruments and control systems

Prepare technical, progress and failure reports, modify and update maintenance procedures

Co ordinate with Production department, Onshore Methods, Identify process improvement needs and provide recommendations for instrumentation and control system upgrades

Assist contractors in Integration works, Ensure HSE on work and PTW preparation

Activities are focused to the following major oil and gas processing and utility systems:

Invensys Foxboro I/A Series, Yokogawa Centum CS, CS3000 as a control system (DCS)

ESD, F&G monitored byTriconex PLC- TRISTATION –Safety Instrumented System

Gas compression trains consist of four compression stages, LP/MP Thermodyn centrifugal gas compressors

RC5B/RB5B motor driven, controlled by Allen-Bradley PLC 5/40 HMI

MP/HP Gas Turbine Compressor Drive Rolls Royce package consist of RB 211 gas turbine controlled by

En-Tronic Controls FT110

Thermodyn R6B/R7B gas compressors controlled by Allen-Bradley PLC 5/40 HMI

Power Generation Packages Rolls Royce RB 211 gas turbine controlled by En-Tronic Controls FT110

Bently Nevada 3500 machine monitoring System for temperature, vibration and displacement

Three phases oil separation,oil production wells, Oil export pumps(Sulzer), water and gas injection, fuel gas treatment, gas dehydration and export, Glycol regeneration TEG, Sea water treatment and chemical injection

Fire water pumps (Sulzer) and CO2 release system (Cerberus/Autochim) for fire detection inside package

Emergency diesel generators (Eneria -Caterpillar) controlled by PLC Simatic S5, and CO2 release system

(Cerberus/Autochim ) for fire detection inside package

FM200, CO2 and Deluge Fire extinguishing system, Solar Turbine controls

Water-Mist Fire extingusing system used inside Rolls Royce gas turbine package

Gas Export Metering Package (Bristol Meci) consit of three runs, Flow Computer Meci CDN 12-4, Solartron

7812 Densimeter, Dew Point Analyzer(Bartec) and Dual Gas Chromatograph Daniel analyzer 591

HIPPS (High Integrity Pressure Protection System)

Nitrogen Production and Distribution, Instrument Air package- INGERSOLL RAND

Diesel oil system, Fresh water maker package, Electro chlorination package

General Monitors family fire and gas detectors (Infrared Open Path IR5000, S4100C gas detectors, FL3112 flame detectors), Det-Tronics UV/IR, Optima plus Zellweger Analytics

Field transmitters Rosemount 3051 series Smart/Hart family

Fisher Control /Anti-Surge /HeavyDuty/Valves featured with Fieldvue DVC 6011/6020/6030 Fisher and SVI II

Masoneilan Digital Valve Controller and valvelink software

Shutdown/Blowdown (ESDV and BDV) air actuated valves Sarasin

Well head hydraulic control panel for SSV & SCSSV

Crane BLM offshore(5t,10t) computerized and monitored by MIPEG 200NR+ and ASCOREL MC320

Curriculum Vitae – Kalianna Gounder SAKTHIVEL 2 / 6

Curriculum Vitae

Instrument Supervisor

Dietsmann Technologies S.A (OGEC)

February 2009 to March 2010 (1year, 1month) Gabon

West Africa

Construction and commissioning work for

Permanent Production Facility (PPF) an Crude oil

Production & Treating facility for SHELL in Awoun, Koula

Duties

Supervise Instrument Cable rack installation, cabling, cable termination, calibration, installation of instruments, control panels and testing, pre-commissioning, commissioning and startup activities of a new onshore greenfield Permanent Production Facility in a remote jungle location, a waxy crude oil stabilization plant, capacity of 25,000 B/Day

Manage all the instrumentation & systems commissioning activities

Prepare all specific Instrument Commissioning loop folders

Review and corrects punch-list entry forms. Ensure the proper clearance of the punch list of works related to the assigned scope of are completed

Activities are focused to the following major Crude oil processing plant instruments:

Wilson Mohr PCS & PLC control loops, Alarm & ESD system, F&G, Logic for start up of electrical pumps, Gas compressors, Glycol ,Burner Management system, Fuel gas system, Waukesha gas engine controls, Inlet manifold instruments, Gas lift, Water injection, Vapor recovery system, Well test , Heater treater and Free water knockout controls etc.,

Instrument Engineer

Entrepose Contracting S.A (DBN)

September 2006 to November 2008 (2years, 3months)

Bonny Island, NIGERIA

Engineering, Procurement Construction and

Commissioning, Start up work for NLNG OSBL SIX project

Duties

Engineering, Design, Procurement and Project Execution for field Instrumentation, DCS, PLC,

SCADA, ESD and other Automation systems

Providing complete field Engineering support for Instrument construction and Commissioning team

Resolving Engineering problems, providing technical backup during Construction and Commissioning phase

Reviewing and maintaining the Project, Contract and Vendor documents and drawings. Preparation of

Tie-in work packs , Construction Technical Query (CTQ), Inspection and Test Plan (ITP), Field

Engineering modification and As-Built drawings

Control of man power, Materials and Work load distribution, Site progress monitoring and Reporting

Review – Modify the instrumentation drawings such as instrumentation location and cable tray layout,

Installation hook ups, P&IDs, Junction box , Loop drawings, Data sheets, Cable schedules and Cable connection drawings, I/O list, C&E diagrams etc,

Activities are focused to the following major liquefied natural gas (LNG) plant instruments:

Instrument air, Nitrogen production and Storage unit,Amine, Condensate Stabilization Unit,

Construction of LPG, LNG and Condensate storage Tanks and related instrumentation, FOXBORO DCS,

ELLIOT air compressor controls, AIRPRODUTS Nitrogen generation system, TYCO RTD Temperature monitoring and Slab Heating controls used in LNG and LPG Storage tanks, SENSA Fiber optic Leak

Detection system used in LNG Storage tank and RVP analyzer etc,

Curriculum Vitae – Kalianna Gounder SAKTHIVEL 3 / 6

Curriculum Vitae

Instrument Foreman

Al jabber Grinaker LTA Engineering & Contracting LLC

(ALEC)

October 2004 to July 2006 (1year, 10months)

Ruwais, Abu Dhabi, United Arab Emirates

Construction and Commissioning work for UN leaded

Gasoline and Low Sulphur Gas oil project for TAKREER refinery

Duties

Supervising and Hands on work in Instrument construction and commissioning activities

In charge for all plant Instruments calibration, Locating the field instruments, Tapping point,

Fabrication and installation of supports, Installation of field instruments, Junction boxes, Control room control panels

Under ground and above ground cable ducting and routing of instrument cables, Installation of cable trays, Cable ladders, conduits, MCTs and cable laying

Selecting suitable cable glands and accessories- Cable glanding and termination of field instruments,

Junction boxes, Control room control panels

Selecting of suitable Instrument tubing, fittings and accessories- Instrument airline and Impulse line tubing and pressure testing

Preparation of loop folders, Loop checking, pre commissioning, commissioning and start up

Activities are focused to the following major refinery instruments:

Instrumentation related to Crude complex, RFCC, Hydro treating complex, Sulphur complex, Tank form, Off sites and Utilities to produce Polypropylene, Unleaded gasoline, Naphtha, Liquefied petroleum gas (LPG),

Aviation turbine fuel, Kerosene, Gas-oil, bunker fuel and other hydrocarbon derivatives

Instrument Charge Hand

Consolidated Contractors International Company (CCIC)

January 2003 to August 2004 (1year, 8month)

Ras laffan, Doha, Qatar

Construction and Commissioning work for

Train3 and Train4 LNG plant for RasGas

Duties

Supervising Instrument construction and Commissioning activities

In charge for field Instruments Calibration, Installation, Cable rack and cable tray installation,

Instrument Cabling, Tubing, Loop testing, Pre-commissioning and Commissioning

Preparation of Work permit, JHA.

Ensure that Plant Construction works are performed according to the erection schedules and Project documents, Within the assigned cost budget, and according to Quality and Safety Procedures

Witness and supervise the SAT activities for Control Systems performed by Vendors

Interlock Functional check and the integration test with Package control Systems.

Hand mark the site master copy of Engineering documents and vendor documents, for the final as built

Activities are focused to the following major Gas plant instruments:

Instrumentation related to Inlet gas reception and treatment facilities, Condensate stabilization, Sulphur recovery and loading facilities, Turbo-compressors, Dehydration facilities Gas liquefaction, Gas scrubbers, Air cooled condensers, Acid Gas removal Column etc.,

Curriculum Vitae – Kalianna Gounder SAKTHIVEL 4 / 6

Curriculum Vitae

Instrument Supervisor

Galfar Engineering and contracting LLC

February 1999 to June 2001 (2years, 5months)

Buhasa and Shah, Abu Dhabi, United Arab Emirates

Construction and commissioning work for Sewage Treatment

Plant , Oil drain and Effluent Water Disposal Facilities for

Abu Dhabi Company for Onshore oil operations (ADCO)

Duties

Supervising and Hands on work in Instrument construction and commissioning activities

In charge for all plant Instruments calibration, Locating the field instruments, Tapping point,

Fabrication and installation of supports, Installation of field instruments, Junction boxes, Control room control panels

Under ground and above ground cable ducting and routing of instrument cables, Installation of cable trays, Cable ladders, conduits, MCTs and cable laying, Selecting suitable cable glands and accessories- Cable glanding and termination of field instruments, Junction boxes, Control room control panels

Selecting of suitable Instrument tubing, fittings and accessories- Instrument airline and Impulse line tubing and pressure testing, Preparation of loop folders, Loop checking, pre commissioning, commissioning and start up

Instrument Technician & Instrument Foreman

Zubair Kilpatrick LLC

September 1993 to October 1998 (5years, 2months)

Mina al fahal, Yibal and Qarnalam –Muscat

Sultanate of OMAN

E&I maintenance contract and DCME&I Service contract for

Petroleum Development Oman (PDO)

Duties

Hands on work in Instrument Maintenance activities

Daily routine check, Preventive and Corrective maintenance jobs

Process fault diagnosis, attending critical breakdown and shutdown jobs

Problem solving of advanced electronic process control systems

Activities are focused to the following major Oil and Gas separation and storage plant instruments:

Foxboro SPEC200

Foxboro, Rosemount, Baily, Yogogawa make Pressure/DP/Temperature, Level, I/P SMART transmitters,

Position transmitters, Indicators and Controllers

Magnetrol Float/ Displacer/ Thermetel type level switches. Leveltrol/ Guided wave radar/ Ultrasonic type level transmitters, Level gauges, Varac tank gauging system, VEGA level switches, AGAR corporation oil-water interface level transmitters

Orbit, Rotork, Biffi, Fisher, Mason lien, Severn glucon, METSO, Valtec control valves, Positioner, Regulators,

ESD, ON/OFF valves, MOVs, BDVs PRV, SRV,PSV, PVSVs

Communication protocol RS-232C, RS-422/485, fiber optic communication, serial link MODBUS and

Ethernet, Remote Terminal Unit (RTU),

Fire and Gas detection systems using Flammable gas detectors, Toxic gas detectors, Infrared fire detectors,

Fusible loop, Ionization/ Optical type smoke detectors, Manual call point, Beacon, Sounders, Fire water pump controls, CO2 fire extinguishing system controls, VESDA Smoke detection system and DELUGE Valve system, ENRAF Tank level monitoring system etc.

Curriculum Vitae – Kalianna Gounder SAKTHIVEL 5 / 6

Curriculum Vitae

Achievements

Delivered solutions in limited amount of time and given positive results during planned or un planned plant shutdown

Rewards and certificates from management for safe performance and timely completion of shutdown jobs

Personal Information

Date of Birth 25.05.1967

Marital Status Married

Dependant; Wife and two children

Languages known English & Tamil (Read, Write and speak fluently)

Hindi, Kannada, Malayalam (Speak fluently)

French & Arabic (Limited understanding)

Passport Details No. Z 2910253,

Issued on; 03July2014

At Coimbatore

Valid up to 02July2024

NAMAKKAL DATE; 26-07-2015 SIGNATURE;

Curriculum Vitae – Kalianna Gounder SAKTHIVEL 6 / 6

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