Coventry and Warwickshire Economic Review – Strand 5: Advanced Manufacturing and Engineering in Coventry and Warwickshire A report to Coventry and Warwickshire Local Enterprise Partnership August 2013 NOTE ON THE USE OF THIS REPORT: The raw data (on which the analysis contained in this report is based) were supplied to SQW by Warwickshire County Council, and are subject to confidentiality and disclosure issues and restrictions. These would need to be addressed before this report is shared with any third party. At present therefore, the report should be used by CWLEP for internal purposes only Contents 1. Introduction and overview of the AME sector .................................................................. 1 2. AME companies in Coventry and Warwickshire ............................................................. 10 3. Research infrastructure .................................................................................................... 16 4. AME sector: constraints to growth in Coventry and Warwickshire ............................. 23 5. Projections for the AME sector – and the impact of an alternative growth scenario . 27 6. Conclusions ........................................................................................................................ 32 Contact: Christine Doel Rebecca Pates Kathryn Hill Tel: Approved by: Christine Doel Date: 01223 209400 0161 475 2112 020 7391 4116 email: cmdoel@sqw.co.uk rpates@sqw.co.uk khill@sqw.co.uk August 2013 Director 0 1. Introduction and overview of the AME sector 1.1 SQW was commissioned in July 2013 to undertake an economic and intelligence review for Coventry and Warwickshire Local Enterprise Partnership (CWLEP). The purpose of the work was to help develop a clear and consistent evidence base to underpin the City Deal bid and the forthcoming Strategic Economic Plan and EU Investment Strategy. 1.2 Given the significance of the Advanced Manufacturing and Engineering (AME) sector to Coventry and Warwickshire’s (C&W’s) economy1, and its central focus in the City Deal bid, the decision was made to undertake a specific review of the sector. This paper summarises the findings of this review, and provides a synthesis of evidence related to: 1.3 Economic performance of the sector – in terms of scale (employment and GVA), structure, and spatial distribution Profile of large AME companies in C&W – including automobile, energy and IT/communications companies Research infrastructure – including private- and public sector research and development (R&D) and testing facilities Constraints to growth characterising the sector – including skills, infrastructure and business environment constraints Future projections in relation to the AME sector in Coventry and Warwickshire, and the economic impacts linked to an alternative growth scenario. This document is based primarily on secondary (statistical and other) data sources and projections from Cambridge Econometrics. It also draws on the knowledge of local partners (based on a working meeting which was held in late July 2013, and then a wider workshop which was held in August), as well as comments from partners in response to an earlier draft of this report. Definition of the AME Sector 1.4 The manufacturing sector has evolved rapidly in the UK over the last decade. Technological changes and the transfer of production to lower wage economies has increased the importance of advanced manufacturing, which is now seen as one of the linchpins of the UK’s future economic growth2. AME is a difficult sector to define however. It cuts across a number of other value chains and sectors (including the retail and service industries), and while often used to refer solely to products, it also covers the processes and behaviours producing them. 1.5 In C&W, a relatively ‘broad’ definition of AME has been adopted, covering both products and processes, and applied on a case-by-case basis, according to a set of underlying and relatively broad ‘principles’, rather than pre-defined characteristics. These principles align AME featured in top 5 sectors in CSW Sector Growth Analysis, which ranked sectors in the sub-region according to their contribution to employment, economic output, growth potential, competitive advantage and wider economic benefit 2 BIS, September 2012, BIS Economics Paper No. 18, Industrial Strategy: Sector Analysis. 1 1 closely with the national government’s classification of the sector, as defined in the Growth Review Framework for Advanced Manufacturing3. AME companies are classified as follows: 1.6 innovative in nature, drawing heavily on capital and knowledge requiring significant investment in R&D and modern technologies requiring a highly-skilled workforce, with the transferable skills (particularly in STEM subjects) to allow for a quick and flexible response to new market opportunities competing in international and domestic markets. Sectors to which these principles apply include the life sciences (including medical technologies), agri-technology, environmental technologies, low carbon and green technology, aerospace engineering, and some retail and service activities. The automotive industry (and the knowledge intensive services that have been built up around it) is most commonly associated with AME in C&W. However, as this report highlights, the energy sector and IT/communications also play a key role. AME sector and the UK Industrial Policy 1.7 CWLEP’s focus on the AME sector as a priority for future investment and growth has strong synergies with wider UK economic policy, as expressed in the Industrial Strategy4, the ‘Witty Review’5 and the 2010 Growth Review. The sector is now seen by the Coalition Government as a key driver of growth and innovation in the UK, featuring centrally in the Industrial Strategy for a number of reasons. This includes its potential for significant expansion, given the growing market demand for high-end, luxury vehicle and new aircraft, and contribution to innovation and knowledge spill-over across other sectors. AME is also seen to offer strong opportunities for government to collaborate with business and generate impact, for example by addressing market failures and procurement policy. Finally, the sector is seen as key to improving the economic resilience of areas, which is important given this issue has gained increasing ground in economic policy since the global economic downturn. 1.8 The extent of current government’s commitment towards advanced manufacturing was made clear in the 2011 Plan for Growth (2011): “Advanced manufacturing will particularly benefit from: changes to capital allowances; the establishment of a High Value Manufacturing Technology and Innovation Centre; the development of a new degree-equivalent Higher Level Apprenticeship; and nine new university based centres for innovative manufacturing”. 1.9 While the status and scope of this support may have changed a little since this Plan was published, government’s commitment to the sector has remained. Sub-sector strategies, such as the 2013 Automobile Strategy6, have generated their own investment and growth Growth Review Framework for Advanced Manufacturing, Department for Business, Innovation and Skills, 2010. BIS, September 2012, BIS Economics Paper No. 18, Industrial Strategy: Sector Analysis. 5Sir Andrew Witty, 2012, Independent Review of Universities and Growth. 6 Driving Success – a strategy for growth and sustainability in the UK automotive sector, UK Government, 2013. 3 4 2 plans, and wider policy reference to AME has commonly been made, such as in Chancellor of the Exchequer’s reference to the ‘Eight Great Technologies’7 in 2012. 1.10 Even though the Industrial Strategy is a national strategy reflecting national strengths and competitiveness, its focus on AME, as well as knowledge-intensive services and enabling sectors, therefore stands C&W in good stead. As government policy increasingly favours a sector-based, localised approach to economic policy, based on local areas prioritising their own areas of competitiveness and specialisation, it makes sense that C&W aims to capitalise on these strengths. However there are a number of significant research gaps, which are highlighted in further detail below. Scale of the AME sector in Coventry and Warwickshire 1.11 C&W’s employment base has changed significantly in recent years, as a sharp decline in manufacturing sector employment has coincided with considerable growth in business and financial services, transport and logistics, construction and public services (particularly health and education). Between 1998 and 2008, approximately 42,360 manufacturing jobs were lost in the Coventry, Solihull and Warwickshire sub-region8, the largest element of which was in the manufacturing of motor vehicles. This sector saw a decline of 14,400 jobs between 1998 and 2008, predominantly in Coventry and Solihull9. Manufacturing of fabricated metals (-6,900, mostly in Warwickshire), and the manufacturing of machinery & equipment (-5,030, mostly in Coventry) also suffered major job losses during this 10 year period10. 1.12 Over the last few years, employment data present a more mixed picture. Data captured as part of the 2012 Quarterly Economic Survey highlighted 28% of AME employers experiencing a reduction in their labour force between the second quarter of 2009 and the third quarter of 201211. There have also been recent reports of potential job losses by companies such as Rolls-Royce. On the other hand, data on C&W’s top 100 companies12 suggests a positive trend in AME employment, with large increases in the workforce of some of the sector’s largest employers (including JLR, Tata Motors, Brose, Alstom, and YUT Ltd13) between 2008 and 2011. In addition, there have been signs of resilience picked up among SMEs, with 27.4% of smaller companies reporting in a recent survey an increase in staff numbers14. 1.13 Despite negative growth forecasts at the ‘headline’ level, employment in the AME sector therefore seems robust. According to 2009-2011 BRES data, the sector accounts for 9.7% of overall employment15 (38,480 jobs) in C&W, although more recent estimates suggest that The ‘Eight Great Technologies’ are the big data revolution and energy efficient computing, synthetic biology, regenerative medicine, agri-science, energy storage, advanced materials, robotics and autonomous systems, satellites and commercial applications of space 8 Understanding future sectoral growth in the Coventry, Solihull and Warwickshire Sub-region. Warwickshire County Council, 2012. 9 Ibid. 10 Ibid. 11 Quarterly Economic Survey, Preliminary Report – Third Quarter, 2012. 12 CWLEP Top 100 growth companies, 2012, TBR Observatory 2012 and 2013. 13 Between 2011 and 2013, JLR increased its workforce at Gaydon by 32%; and Tata increased its Coventry-based workforce by 42%. 14 Advanced Manufacturing and Engineering Skills Analysis for Coventry, Warwickshire, Hinckley and Bosworth, A Report to Coventry and Warwickshire LEP, ECORYS, 2013. p. 26. 15 BRES data, based on a three-year average for 2009-2011. 7 3 this level is higher. This figure is comparable to other large sectors, notably education (11%), retail (9%16) and health (6%). As noted in the Coventry and Warwickshire Interim Growth Plan17, the manufacturing sector also spends a significant percentage in industries including electricity, gas and water provision, transport and financial services. 1.14 Relative to England, the sector’s contribution to employment in C&W is also above average. C&W ranks in the top three 39 LEP areas based on the contribution of the sector to overall medium and high technology manufacturing employment. Gloucestershire and Leeds City Region are the only LEP areas with greater shares of AME employment18. According to data recently released by UKTI, the LEP areas that had the largest share of inward investment in the ‘AEM119’ sector in 2012-13 were Greater Birmingham and Solihull, Sheffield and Leeds City Region20. 1.15 Within AME, the specialism that bears the most significance in terms of both employment and location quotient (LQ) in C&W is the automobile sector. According to BRES data, the manufacture of motor vehicles, trailers and semi-trailers represents 2.6% of employment in C&W, and has a location quotient of 5.1 relative to England21. Approximately one tenth of all automotive jobs in the UK are located in C&W22. 1.16 Other AME sub-sectors that are significant in employment terms, but do not have as high a LQ are architectural and engineering activities, the manufacturing of fabricated metal products, and the manufacturing of machinery and equipment. These have LQs of 1.5, 1.6 and 1.8 relative to England, and account for 2.3%, 1.7% and 1.2% of overall employment. Figure 1-1 below highlights the contribution of employment provided by these AME subsectors relative to the England average; the strong LQs for the individual specialisms are clearly apparent. This figure does not include the retail of motor vehicles. Coventry and Warwickshire Interim Growth Plan, County Council, 2011. p.17 18 Snapshot of the AME Sector in Coventry and Warwickshire. Philip Amison, 2013. 19 AEM1 covers automotive, railways, mechanical electrical and process engineering, metals, minerals and materials, metallurgical process plant, textiles. 20 Coventry and Warwickshire Inward Investment Report, A report in confidence from UKTI Investment Services Team to Coventry and Warwickshire, July 2013. 21 BRES data, based on a three-year average for 2009-2011. 22 Coventry and Warwickshire Interim Growth Plan, County Council, 2011. p.33 16 17 4 Figure 1-1: Share of employment and LQ for CWLEP Source: SQW 1.17 1.18 Alongside a relatively robust employment base, available evidence suggests that key AME businesses are also growing in C&W, and diversifying their product base to respond to new market opportunities and niche sectors. For example: approximately 600 enquiries are made to the Inward Investment team at WCC per year; a good proportion are related to the AME sector some 50% of manufacturing businesses that responded to a business survey conducted by TBR in C&W in 2012 stated that their business had experienced an increase in orders, custom and/or bookings compared to 34% a year earlier; the 2012 survey reported the highest rates since the survey began23 AME companies feature centrally in those identified by TBR in 2012 and 2013 as having the highest potential for growth24. TBR’s list included the more ‘obvious’ larger employers (e.g. JLR, Tata), as well as smaller suppliers including Automotive Trim Developments Ltd, Kennet Equipment Leasing Ltd, G Tec Engineering Ltd, and Universal Heat Transfer Ltd. Reasons provided for this growth are both local and wider in scope. Despite suggestions that some European investors are reluctant to invest in the UK’s AME sector, due to perceptions that the market is ‘dislocated’ from continental Europe, reports suggest that strong R&D practices, a flexible labour market, and good investment climate, supported by several government interventions (e.g. tax breaks, enterprise zones) have created an environment in which foreign investors are increasingly looking to the UK as a focus of investment. This certainly applies to the automobile sector, and recent investment decisions 23 24 CWLEP Top 100 growth companies, 2012, TBR Observatory 2012 and 2013. Ibid. 5 indicate that it may also apply to other sectors, notably energy25. The automotive sector is one of the UK’s leading exporters in value, generating £30.7 billion in revenue in 2012 and representing 6.3% of UK exports26. 1.19 Locally, Jaguar-Land Rover and more generally C&W’s historical specialisms in AME also continue to exert a strong influence on investment decisions, as does the strong R&D base, which is seen as key to the area’s comparative advantage in AME. The majority of C&W’s strongest competitors in AME do not have this infrastructure, which includes five of the nine technology developers signed up to The Proving Factory, the Automotive Council’s key R&D intervention27. Nor can their investment pipeline really compare to that scheduled in C&W which includes the recent announcement that work will shortly commence on a new £92 million automotive research facility, to be established at the University of Warwick.28 Structure of the AME sector within Coventry and Warwickshire 1.20 While some manufacturing activities are being undertaken in C&W, most AME activity is centred on other parts of the value chain, notably R&D, product development and testing, and services (e.g. sales, after-sales). In relation to inward investment, this is reflected in the data released by UKTI for 2012-1329. The data shows a relatively even balance of investment across the value chain, covering HQ, distribution, manufacturing, R&D, sales and services. In 2012-13, the largest share of project successes were in R&D and services (35% and 27% of project successes respectively). HQ and distribution activities had the lowest number of project wins (4% each), while manufacturing accounted for 15%. This investment profile essentially reflects the fact that JLR, the largest AME employer in the subregion, undertakes R&D, testing and HQ activities at its Coventry and Gaydon plants, but manufacturing outside of the area in the West Midlands and North West. The job profiles of those employed within the sector reflect these value chain functions. As detailed in the Ecorys skills report, the largest proportion of jobs in the industry are taken up by managers and senior officials, responsible for strategic decision making, day-to-day running and customer facing activities, as well as highly skilled plant and machine operatives. A much lower than average proportion of C&W’s workforce in AME is involved in elementary, personal service and sales occupations30. 1.21 In terms of company size, several AME businesses are among C&W’s top 50 employers, but small and medium-sized enterprises make up the majority of businesses in the sector, with only 10.6% of the 113 AME surveyed in the Ecorys skills study having over 50 staff31. Despite the large SME supplier base, however, evidence is inconclusive with regard to the level of collaboration and networking. In the Ecorys study, the clustering of activity within AME was cited as one of the key reasons why C&W is a good place to do business, but wider suggestions in the industry are that SMEs are not well linked by physical proximity and According to research by Ernst and Young in 2012, 18% of foreign investors named manufacturing as one of the top three industries driving UK growth in the coming years. Staying ahead of the game, Ernst and Young, 2012. 26 HM Government: Driving Success – a strategy for growth and sustainability in the UK automotive sector, 2013. 27 The five in C&W are Productiv (based in London and at MIRA), MIRA (Nuneaton), MTC (Ansty), WMG (Coventry) MAN. The four outside of C&W are Tata Steel, the University of Sheffield, Boeing and Shaeffler. 28 http://www2.warwick.ac.uk/newsandevents/pressreleases/16392_million_national/ 29 Coventry and Warwickshire Inward Investment Report, A report in confidence from UKTI Investment Services Team to Coventry and Warwickshire, July 2013. 30 Advanced Manufacturing and Engineering Skills Analysis for Coventry, Warwickshire, Hinckley and Bosworth, A Report to Coventry and Warwickshire LEP, ECORYS, 2013. p. 26. 31 Ibid. 25 6 supply chains are underdeveloped generally32. Without a detailed supply chain map it is difficult to make any firm conclusions about the level of collaboration and economic flows within the sector, and it is recommended that a future piece of research is commissioned around this issue. 1.22 Existing research also suggests a low level of start-up activity, despite a number of industryspecific initiatives, including support from the chamber subsector group, WMG’s SME team, the International Institute for Product and Service Innovation (IIPSI) and MAN, which is one of C&W’s Proving Factory technology centres and aims to build synergies among smaller market ‘players’ around skills development and business opportunities. Examples of recent start-ups do exist and enquiries are taken from start-ups by WCC. However data suggest that over 50% of AME businesses in C&W have been established for at least 20 years33. These low rates could reflect the naturally higher barriers to entry facing AME companies relative to other SMEs34, but they also raise important questions about the ease with which SMEs can establish and do business in C&W, and the impact that the historic dominance of a small number of large companies has had on the entrepreneurial culture in the region. As described in Chapter 4 below, insight into the constraints facing the AME sector is relatively limited at the local level. Better understanding would help facilitate strategies to support SME development. Productivity performance of the AME sector 1.23 Data from Cambridge Econometrics’ Local Economy Forecasting Model suggest that Coventry and Warwickshire’s AME sector is more productive (at £50k per job) than the economy as a whole (£36k per job), and that productivity exceeds the UK average for the AME sector (£48k per job). However, within Coventry and Warwickshire’s AME sector, the modelled estimates suggest that some sub-sectors may be more productive than others: productivity is well above the UK average in architectural and engineering services, electronics, other transport equipment and other manufacturing repairs; productivity matches the UK average in machinery; and it is below the UK in motor vehicles and electrical equipment. Table 1-1: Comparing productivity for the economy as a whole and the AME sector, 2012 Productivity Productivity – AME AME sector economy average sector (£k per job) productivity as % (£k per job) of UK AME average Coventry and Warwickshire average 36 50 103% North+ (North Warwickshire, Rugby and Hinckley and Bosworth) 37 52 108% Central (Coventry and Nuneaton and Bedworth) 36 48 100% South (Stratford-on-Avon and Warwick) 36 50 103% 40 48 UK Source: SQW analysis of data provided by Cambridge Econometrics The region is often perceived as having “a supplier base, but not a supply chain”. Ibid. 34 Start-up rates for AME companies are typically lower than other SMEs at the national level, due to the larger investment in capital, technology, high-skills and other factors required for this sector. 32 33 7 Spatial distribution of AME activity in Coventry and Warwickshire 1.24 Within the UK, the automotive industry is clustered around a number of major vehicle plants, based in the West Midlands, North West, North East and South Wales. This spatial distribution is clear in the heat maps produced as part of the Witty Review, which are provided in Annex 1. Conversely, the aerospace industry spans most of the UK, as does the life science industry (although the latter has some regional specialisms in Yorkshire, the Midlands and South East35). The clustering of the automotive industry around the West Midlands raises an important question about whether wider collaboration outside of the area should be considered as part of future growth plans. The maps provided in Annex 1 show a clear concentration of activity around the C&W, Northamptonshire, Oxfordshire and Birmingham. This clustering would lend itself well to sector-specific coordination, as is recommended in the Witty Review, but would require full buy-in from all interested LEPs. 1.25 In C&W, the spatial geography of AME activity closely reflects the area’s industrial legacy. In contrast to the north (Coventry, North Warwickshire, Nuneaton and Bedworth), which has a high presence of mining and low-medium value manufacturing, the southern parts grew more significantly after World War II and are associated with more ‘innovative’ types of manufacturing and knowledge-intensive services. Today, the main concentration of AME activity is also close to major sites, and motorways and arterial roads (e.g. M46 and M6). Some 90% of staff are estimated to live within 10 miles of the majority of AME sites, indicating generally localised labour markets36. 1.26 Localised spatial concentrations can be seen throughout the sub-region. The presence of manufacturing remains stronger in the north of the CWLEP area, where the economy is also much more reliant on the public sector. Conversely, the economies of the south are more private-sector based and knowledge intensive37. When BRES data are analysed, the strong contribution that automotive manufacturing has on employment in the sub-region is clear (see Table 1-2 below). In the central and south part of C&W, automotive manufacturing accounts for 3.4% of employment in the central area and 2.4% in south C&W. With LQs of 6.7 and 4.7, the central and south parts also have a greater concentration than the England average. In the south, the significance of architectural and engineering activities (including testing and analysis) is evident, representing a 2.5% share of overall employment and a 2.5 LQ relative to England. Conversely, in the north, the dominance of more ‘traditional’ manufacturing is highlighted through the prominence that the manufacturing of fabricated metal products, representing 2.4% of overall employment. Table 1-2: Contribution AME sector to C&W – employment and location quotient AME sector Manufacture of fabricated metal products North Central South CWLEP LQ % share of emp’t LQ % share of emp’t LQ % share of empl’t LQ % share of empl’t 2.2 2.4% 1.8 2.0% 1.0 1.1% 1.6 1.7% Sir Andrew Witty, 2012, Independent Review of Universities and Growth. Advanced Manufacturing and Engineering Skills Analysis for Coventry, Warwickshire, Hinckley and Bosworth, A Report to Coventry and Warwickshire LEP, ECORYS, 2013. p. 26. Two thirds of companies surveyed reported that 90% staff within 10 miles. 37 Driving growth: Supporting business innovation in Coventry & Warwickshire, Centre for Cities Naomi Clayton & Dmitry Sivaev. p. 17. Note though that the findings from BRES data appear rather different 35 36 8 AME sector North Central South CWLEP Manufacture of computer, electronic and optical products 2.0 0.9% 0.6 0.3% 0.7 0.3% 0.8 0.3% Manufacture of electrical equipment 1.8 0.6% 1.1 0.4% 1.4 0.4% 1.5 0.5% Manufacture of machinery and equipment 3.0 2.0% 1.9 1.3% 1.3 0.9% 1.8 1.2% Manufacture of motor vehicles, trailers and semitrailers 1.8 0.9% 6.7 3.4% 4.7 2.4% 5.1 2.6% Manufacture of other transport equipment 2.1 1.0% 1.2 0.6% 0.9 0.4% 1.1 0.5% Architectural and engineering activities; technical testing and analysis 1.3 1.9% 0.8 1.2% 2.5 3.8% 1.5 2.3% Scientific research and development 1.2 0.6% 0.2 0.1% 0.9 0.4% 0.5 0.2% Other professional, scientific and technical activities 0.6 0.3% 0.4 0.2% 1.0 0.5% 0.6 0.3% Source: BRES 1.27 This spatial differentiation can also be tracked across a range of socio-economic indicators, including skills, enterprise and unemployment38. Without a strong understanding of the innovation and growth plans of those AME companies present throughout the sub-region, it is difficult to determine what the impact of this differentiation could be in the long term, however the relatively high dependency in Coventry and surrounding areas on public sector employment does risk impacting on long-term growth prospects. Driving growth: Supporting business innovation in Coventry & Warwickshire, Centre for Cities Naomi Clayton & Dmitry Sivaev. p. 17. 38 9 2. AME companies in Coventry and Warwickshire 2.1 Some 18 AME businesses have over 500 employees in C&W. The majority of these are involved in automotive operations, although among the larger employers are also a number of notable energy and IT companies (e.g. GE Energy, National Grid, IBM). Table 2-1 below provides a list of AME companies in C&W that employ over 500 staff, based on data compiled by CWLEP in 2013. These data should be treated cautiously: employment estimates from different sources can vary enormously. However, the data do serve the purpose of highlighting at a ‘headline’ level which are the key employers in C&W. According to these data, the largest employer is Jaguar Land Rover (5668 employees), followed by GE Power Conversion, National Grid, IBM and Rolls Royce. Table 2-1: Companies with over 500 staff in C&W Company Sector Employees Automotive 5,668 GE Energy Power Conversion Energy 2,500 National Grid Energy 2,500 IT / Communications 1500 Rolls Royce Aerospace 1,160 Aston Martin Lagonda Automotive 1,147 BMW Hams Hall Engine Plant Automotive 800 Energy 700 AME 700 Delphi Lockheed Automotive Automotive 700 Prodrive Automotive 700 Energy 650 PSA Peugeot Citroen Automotive 640 Meggiit Aircraft Braking Systems Aerospace 600 Triumph Motorcycles Ltd (automotive) Automotive 600 MIRA Automotive 500 Ricardo UK Automotive 500 Digital/telecom 372 Jaguar Land Rover IBM Alstom UK Aga Rangemaster E.ON Telent plc Source: CWLEP AME Database and Company Reports. Also based on feedback from Ian Flynn (WCC) 2.2 Figure 2-1 below indicates the spatial distribution of these major sites, as well as key information about the top employers. The map highlights two broad clusters of activity. The first is around Coventry and Rugby, where aerospace and energy companies are heavily concentrated. The second cluster is located in the south of C&W and appears to be more related to the automotive industry. These are broad categorisations, but are useful when 10 interpreting the spatial make-up of the sector in the region. They are also important when interpreting the area’s R&D infrastructure, as picked up in more detail in Chapter 3 below. Further detail on the major AME sites is provided in Annex B. Figure 2-1: Major AME sites in Coventry and Warwickshire Source: SQW, based on data supplied by CWLEP 2.3 Across Coventry and Warwickshire, there are a total of 117 manufacturing foreign owned firms and a further 44 firms are classed as “professional, scientific and technical”. It is estimated that around 35% of the manufacturing foreign owned firms are in the AME sector and 48% of the professional, scientific and technical foreign owned firms are in the AME sector. Overall, AME firms account for 6% of all foreign owned firms in Coventry and Warwickshire. 11 Key AME companies Jaguar Land Rover 2.4 JLR is by far the most significant contributor to CWLEP’s economy in employment terms, with approximately 5,668 staff. Until recently, JLR brands Jaguar and Land Rover were separate, although from 1968 until 1984 they were part of the same group. Both companies can trace their roots back to Coventry. Rover was a brand of bikes from the Starley & Sutton company of 1878, with the Land Rover name appearing first in 1948, shortly after the company relocated to Solihull. Jaguar was established in Coventry as Swallow Sidecars from 1926. JLR now operates out of two plants; Whitley (headquarters) and Gaydon (R&D and testing facility). JLR’s manufacturing operations are run outside of C&W in Solihull, Castle Bromwich and Halewood. 2.5 In 2008, JLR was sold to Indian-based Tata Steel, following financial difficulties within Ford, which had taken over Jaguar and Land Rover companies in 1990 and 2000 respectively. The two companies, together with Aston Martin and Volvo, formed Ford’s Premier Auto Group. Aston Martin and Volvo were also sold on in 2008 to raise capital for restructuring; Aston Martin to a consortium of investors, and Volvo to Geely. 2.6 Since the transfer of ownership to Tata Steel, JLR has experienced rapid growth, reportedly due to changes in the management structure and significant investment in product development. Globally, the company reported revenues of £15.8 billion in 2012/13, a rise of 17% from the previous financial year39, while over £2 billion in investment was committed by the company during this time to product creation and infrastructure investment. Data on JLR’s investment in C&W specifically are not available. However qualitative feedback suggests considerable focus in the area on green and low-carbon technologies and recent announcements suggest significant future job creation at the company’s Halewood plant. Outside of C&W, recent investments have included the development of an advanced manufacturing facility in Solihull (£370 million, announced in 2012), and an engine plant in Wolverhampton, which is expected to open in late 2014 (£500 million investment). 2.7 An estimated 1,532 jobs were generated in C&W between 2008 and 2011, equivalent to an increase of 32.8%40. Locally, the company has strong supply chain and R&D linkages, which has had a significant influence on the spatial distribution of the wider AME sector more generally. Under Tata ownership, JLR’s management structure has been simplified, and managers make all of the decisions locally, rather than at the European or US level, which happened under Ford. This has had a significant influence in strengthening JLR’s relationships with suppliers41. The company’s relationships with Warwick Manufacturing Group (WMG) and Tata European Technology Centre are also well-established. Key R&D linkages exist between JLR, the University of Warwick (through the Warwick Manufacturing Group) and Coventry University (through CEPAD). In July 2013, the company committed to investing a further £1.4 million over the next five years to fund the leadership of the National Automotive Innovation Centre (NAIC) in Coventry, a £92m initiative that will be based out of the University of Warwick and is set to be started next year. It will be the largest research facility of its kind outside of Germany, and is aimed at facilitating collaboration between Jaguar Land Rover, Annual Report, 2012/13. CWLEP Top 100 growth companies, 2012, TBR Observatory 2012 and 2013. 41 See Jewels in the Crown: How Tata of India Transformed Britain's Jaguar and Land Rover, Ray Hutton, 2013. 39 40 12 industry and research institutions for innovative technology development42. Outside of the UK, JLR’s most significant investment plans include the recent establishment of a joint venture with Cherry Automotive in China, a £1.15 billion investment that will include a new R&D centre and engine production facility, and a large manufacturing site in Pune, India. GE Power Conversion 2.8 GE Power Conversion specialises in energy infrastructure, developing technologies including subsea power systems, high speed motors, permanent magnet generators and HVDC systems. The company was formerly known as Converteam UK Ltd (established originally out of General Electrical Company plc), and was bought by GE Energy in 2008. The company’s UK base is located in Rugby. Outside of the UK, the company has divisions in the US, Germany, France, and subsidiaries in India, Brazil and China. 2.9 At the Rugby Site, where approximately 2,500 staff are based, the company manufactures and supplies positioning, vessel control, and power and propulsion systems in Europe. It offers substations, generators, and power conversion equipment; compact induction generators for tidal and wave power generation; and automation, control, and monitoring systems. Its support services also include project management, feasibility studies, and system calculations and analysis; and system integration, installation, service, and training43. National Grid 2.10 National Grid’s UK headquarters are based in Warwick, where approximately 2000 staff are located. NG is a network utility company, providing core services in transmission and distribution of electricity and gas, metering services, liquefied national gas facilities and property in the UK and electricity interconnectors in the UK and US. It has expanded in recent years with other sites consolidated onto the site in Warwick from 2002. Outside of Warwick, NG’s main employment sites are in Hinckley and Wokingham. 2.11 UK growth plans for the company are focused on upgrading the electricity and gas transmission networks and replacing old gas mains with new MDPE pipe work. This will increase spend and staff significantly, with an estimated 2800 staff expected to be employed in Warwick44 in the coming years. Rolls Royce 2.12 Rolls Royce’s Ansty plant covers approximately 200 acres and is occupied by Rolls-Royce Aero Repair & Overhaul (AR&O), Rolls-Royce Power Engineering and various other operational units engaged in the manufacture of new components. The most prominent on site is the Gas Turbine Services AR&O facility, specialising in supporting a large fleet of gas turbines for a range of customers. Marine gas turbines are also overhauled on site for the Rolls-Royce Naval Marine business45. 2.13 The Ansty plant employs approximately 800 people, making the company the sixth largest AME employer in the CWLEP area, although it was recently announced that nearly 400 jobs http://www.coventrytelegraph.net/news/coventry-news/jaguar-invests-14m-fund-leadership-5262791 http://www.insideview.com/directory/converteam-uk-ltd 44 Employment in Hinckley is expected to increase from 1200 staff to 1500, and in Wokingham from 600 increase to 700. 45 http://www.rolls-royce.com/careers/where_in_the_world/uk/ansty.jsp 42 43 13 could be lost in future years, due to the potential transfer of strategic defence contracts46. Rolls-Royce’s Energy Customer Business headquarters, which are based in Warwick, employs 240. 2.14 Rolls-Royce has a significant local impact. Aside from direct employment, the company has a well-established local supply chain and strong links to institutions including MTC. The company has also invested heavily in skills and workforce development, particularly in the area of apprenticeship training. This has included the development of an apprenticeship academy, which has led to the recruitment of 18 additional apprentices so far in Coventry. The involvement of national government in the Ansty plant discussions highlights the importance that any reduction in operations could have on the local area. Aston Martin 2.15 Aston Martin was founded in London in 1913 and first established in C&W in 2003, with the opening of the Gaydon factory, which was the company’s first purpose-built factory. The company is a sizeable employer in C&W, accounting for approximately 1,147 jobs and producing approximately 4,000 vehicles/year from its Gaydon base. It continues to produce five models at the site (the V8 Vantage, V12 Vantage, Vanquish, DB9 and DB9 Volante), all targeted at high-end luxury vehicle markets, primarily in the UK and Middle East. 2.16 Following ownership by Ford between 1994 and 2007, the company was bought by a group of investors from the UK (including the owner of Prodrive, David Richards) and Middle East (Kuwait). There has since been a strong consolidation of assets. In early 2008, a partnership with Magna Steyr was announced to outsource the manufacturing of over 2,000 cars annually to Graz, Austria47. The company immediately pledged that operations would continue in Gaydon, which recent investment decisions seem to support. Since the end of 2012, for example, the first four-door Aston Martin has been entirely manufactured out of Gaydon. 2.17 Close linkages also continue to exist between the company and local R&D facilities, including MIRA. In addition, despite a reduction in the company’s global workforce in 2010, recent announcements indicate ambitious growth plans and investor confidence, including continued expansion in China, and the announcement in July 2013 that Aston Martin would collaborate with Mercedes-AMG to develop a new generation of bespoke V8 engines48. Alstom UK 2.18 International engineering firm Alstom UK specialises in power, grid and transport manufacturing, and is based in Rugby, as well as Manchester, Wolverhampton, London and Bristol. Globally, the company has a presence in more than 100 countries worldwide. With almost 100,000 employees, it turns over more than £15 billion a year and invests in excess of £600million in research and development. 2.19 In Rugby, Alstom employs approximately 700 staff, focused on the design of steam turbines for global clients. The company has shown strong growth since being established in the http://www.bbc.co.uk/news/uk-england-coventry-warwickshire-21145802 http://www.nextcar.com.au/n.astonmartin.rapide.prod.08mar.html 48 http://www.reuters.com/article/2013/07/25/us-astonmartin-daimler-idUSBRE96O0BL20130725 46 47 14 region, reporting sales of over £1 billion in the 2012/13 financial year. More than a quarter of these were destined for overseas markets, particularly the Middle East49. Recent contract wins in the UK include EDF, London Underground, Scottish Hydro Electric Transmission, Centrica and Crossrail. It is likely that this growth will have some impact in C&W. When announcing its final year figures, the company also announced plans to create a further 600 jobs across the country, of which a reported 49 are intended to be taken up in Rugby. The company’s decision in May 2013 to join the Manufacturing Technology Group also shows the willingness to forge strong links in the area. BMW 2.20 BMW’s C&W operations are based at Hams Hall and focused on manufacturing, with some testing activities. The 85 ha Hams Hall site that was formerly home to one of the largest electricity-generating power stations in Europe. Construction began on the BMW factory at Hams Hall in 1998, and following an investment in the region of £400 million, volume production commenced in 2001. Four-cylinder petrol engines are produced for both BMW (BMW 1 Series, BMW 3 Series and BMW X1) and MINI50. Other BMW sites include Oxford, Germany, UK, South Africa and Austria. 2.21 BMW is the eighth largest AME employer in the region, with approximately 800 staff, and has shown a strong growth performance in the last 12 years. Between 2001 and 2012, annual production increased from 70,000 to 433,689, with an increase of nearly 50,000 reported between 2011 and 2012 alone51. BMW’s investment in the region also seems strong. Hams Hall was recently selected as site for production of engines for the BMW I8 Supercar in 2014. http://www.bbc.co.uk/news/uk-england-coventry-warwickshire-21149729 http://www.bmw-plant-hamshall.com/facts-figures/plant-overview/factory-data.aspx 51 http://www.bmw-plant-hamshall.com/facts-figures/plant-overview/factory-data.aspx 49 50 15 3. Research infrastructure Overview of research infrastructure 3.1 Sustained specialisation in AME, and particularly automotive manufacturing, has helped accumulate a significant amount of specialist knowledge and expertise in C&W, where the business base is seen as among the most innovative in the country. The ‘richness’ of this infrastructure is reflected in the high patenting rate relative to neighbouring areas and the England average (15.6 per 100k residents in CW area in 2009, compared to 13 for England52), and in local R&D employment levels within the private sector, which are almost double those in Birmingham and Solihull53. The sub-region also continues to attract a highly skilled engineering and technical workforce, such that while manufacturing activity is limited in the area, C&W remains a centre of expertise and knowledge generation for automotive design and R&D. According to the UKTI’s 2012-13 report54, C&W had a larger investment in R&D than other LEP areas such as Greater Birmingham and Solihull, Leeds City Region and Sheffield: Some 35% of inward investment projects in 2012-13 were focused on R&D, compared to 31%, 18% and 23% respectively in the other three areas. Other LEP areas that secured a large proportion of R&D project successes were Gloucestershire (50%), Greater Cambridge and Greater Peterborough (52%) and Leicester and Leicestershire (50%). 3.2 Institutions linked to the automotive industry are the cornerstones of the R&D and innovation systems in the region. Innovation activity is heavily concentrated among a small number of large companies and institutions, with 94% of in-house R&D expenditure in the CWLEP area accounted for by the top 5% largest R&D investors55. These include large manufacturers who run their global R&D operations from the area (JLR and Aston Martin), private sector R&D specialists (MIRA, Manufacturing Technology Centre (MTC) and the Tata Motors European Technical Centre (TMETC)), and university-based institutions (Warwick Manufacturing Group (WMG) at the University of Warwick, and Centre of Excellence for Product and Automotive Design (CEPAD) and the Automotive Engineering Applied Research Group (AAERG) at Coventry University). Recent announcements that construction will commence in 2014 on the National Automotive Innovation Centre (NAIC), a £100 million project to be based out of the University of Warwick, and the Low Carbon Manufacturing Institute in Coventry (a joint University of Coventry-Unipart initiative) provide further testament to the potential for future R&D growth in C&W. 3.3 Conversely, existing research also suggests that there may be a need for better collaboration between the business sector and schools, colleges, training providers and universities, particularly around skills provision56. In is unclear from the existing literature what level of collaboration exists within the industry around skills, but general consensus suggests that greater participation of employers into the design of courses, training and qualifications is LEP Benchmarking report. Ibid. 54 Coventry and Warwickshire Inward Investment Report, A report in confidence from UKTI Investment Services Team to Coventry and Warwickshire, July 2013. 55 Ibid. 56 Advanced Manufacturing and Engineering Skills Analysis for Coventry, Warwickshire, Hinckley and Bosworth, A Report to Coventry and Warwickshire LEP, ECORYS, 2013. 52 53 16 required. The Coalition Government’s current emphasis on employer-led skills provision (e.g. Employer Ownership Pilot) provides a strong policy (and funding) context for this. Figure 3-1: Innovation assets Source: Warwickshire Council 17 Research ‘clusters’ 3.4 Further information about specific research institutions is provided below, though a broad understanding of the spatial characteristics of R&D activity in C&W is useful before digging deeper into this. Broadly speaking, two clusters of R&D activity exist, generally aligned with the two clusters detailed in the chapter above: The first cluster is located in the north and central parts (between Coventry and Rugby), and constitutes an estimated 44% of R&D expenditure and 42% of R&D employment57. This appears to be where most aerospace activity is undertaken, centred around MTC as the primary research facility. The second cluster (around Stratford-upon-Avon) is primarily private-sector based (including JLR at Gaydon) and focused on automobile manufacturing. This accounts for 47% of R&D expenditure and 41% of R&D employment58. The main research nodes for this cluster are WMG59 and Warwick Technology Park. Figure 3-2: Major AME sites in Coventry and Warwickshire Advanced Manufacturing and Engineering Skills Analysis for Coventry, Warwickshire, Hinckley and Bosworth, A Report to Coventry and Warwickshire LEP, ECORYS, 2013. 58 Ibid. 59 For example, Lord Butterworth formally of WMG played a strategic role in securing Tata’s investment in JLR in 2008. 57 18 Source: SQW, based on data supplied by CWLEP 3.5 Figure 3-3 below provides a diagrammatic representation of these key clusters. Figure 3-3: R&D clusters linked to C&W’s AME sector Source: SQW 3.6 The establishment of these clusters reflects a number of factors, including geographical linkages, research specialisms, and business connections. MTC has a relationship with companies such as Rolls Royce and Alstom, whereas WMG and the Warwick Technology Park have closer links with companies such as JLR and Tata. Unfortunately, understanding of supply chain linkages beyond the ‘major players’ is limited, and relatively little is known about the ‘soft wiring’ across the sector in C&W. A review of the data available for major sites provides some insight on the relationship existing between large and medium sized firms, but little is known about micro- and small-scale business. Given that these are likely to be crucial to the overall impact of AME in the long-term, it is critical that research is undertaken to explore this ‘soft wiring’ – including the interests, capacities and investment plans featured among businesses of varying sizes across the supply chain. Key research institutions Private R&D activity 3.7 C&W is home to two of the seven centres in the UK that form the High Value Manufacturing Catapult, established by government to provide a stimulus for British manufacturing. The two have different specialisms and governance arrangements, but have been productive in securing the area’s position at the forefront of AME R&D activity: The Manufacturing Technology Centre (MTC) opened in 2011 following a £40 million publicly funded investment. It is a partnership between a number of major manufacturers and three forward-thinking universities: Birmingham, Nottingham and Loughborough as well as The Welding Institute (TWI) Ltd, the operating 19 division of The Welding Institute. The MTC’s mandate it to provide a competitive environment to bridge the gap between university-based research and the development of innovative manufacturing solutions, in line with the government’s manufacturing strategy. Key specialisms include net shape manufacturing, intelligent automation, electronics manufacturing, computerised engineering, and metrology. MTC members include Airbus, HP, Nikon, London Underground, Siemens, Gudel, Aerotech and Alstom, covering sectors including aerospace, environmental technology, electronic engineering and IT Warwick Manufacturing Group (WMG) is based out of the University of Warwick and was founded in 1980, with the aim of reinvigorating manufacturing. Today, WMG employs over 450 people working across five buildings on the Warwick campus plus collaborative centres in six countries (India, China, Malaysia, Russia, Singapore and Thailand). WMG now extends beyond traditional manufacturing, automotive and aerospace sectors and encompasses areas including pharmaceuticals, agriculture, mining, banking and telecommunications. The centre remains closely affiliated with key automobile producers in the area however, notably JLR and Tata. Other key partners include AstraZeneca, BAE and Network Rail, though some of these organisations are based outside of C&W. WMG has a number of smaller research centres at the University of Warwick, including the International Institute for Product and Service Innovation (IIPSI). Supported by the European Regional Development Fund, IIPSI is a dedicated facility to support regional SMEs in accessing innovative products and services, notably digital technology. It is expected that 200 jobs will either be created of safeguarded through IIPSI’s support to SMEs, which will run until June 2015. WMG specialists are closely involved in the delivery of support through IIPSI. The Digital Lab is another WMG research group located at the University of Warwick. This multi–disciplinary research centre was created to combine the expertise of WMG together with sciences including psychology, medicine, computer science and mathematics. It now provides expertise across three broad sectors – digital manufacturing, healthcare sciences, and services – focused specifically on integrated services including cybersecurity, digital innovation, experiential engineering and e-Business. Finally, WMG’s Energy Innovation Centre consists of a Vehicle Energy Facility (VEF) and an Energy Storage and R&D Centre. The former provides companies with the opportunity to test hybrid powertrain designs; the latter is a new £13m facility is a climate-controlled facility, which recently opened to enable electrochemists to create full-size prototype battery cells using innovative chemistries, without having to rely on battery manufacturers to make the larger cells. The facility is the first of its kind and is expected to greatly improve performance, battery life and safety in WMG’s comprehensive battery testing facilities”. 3.8 MIRA, formerly the government-funded Motor Industry Research Associate, is a private company focused on leading innovation and research in advanced vehicle and systems technology. The company was founded in 1946 and aims to ‘bridge the gap’ between emerging technology providers, manufacturers and suppliers in a number of sectors, 20 including automotive, transport, defence, environmental and low-carbon technologies. It has shown significant growth since being established, and in 2012/13, reported a turnover of £43.5 million, an increase of 4% on the previous year60. 3.9 Behind this continued growth are initiatives such as the MIRA Technology Park (MTP), a 87.5 hectare site which was recently created by MIRA to provide bespoke R&D facilities for both small and large employers. MTP provides clients with a flexible platform to create research and development facilities, with a mix of workshop, laboratory and office accommodation. The size, configuration and appearance of these buildings will be designed in subject to client specifications; the condition being that only companies that do business with MIRA are eligible to locate on the site. Considerable interest and investment has already been registered at the site, which is home to leading companies including Pirelli, Bosch, Triumph, Continental, JLR and Lockheed Martin UK. Many of these companies also have bases at WMG or MTC, and it would be interesting to identify whether any transfer/movement has occurred since the MIRA Technology Park was established. 3.10 Tata Motors European Technical Centre (TMETC), also located at the University of Warwick, was set up in the UK in 2005 as a full subsidiary of Tata Motors. TMETC is engaged in design engineering and the development of products for the automotive industry, and has considerable links with European equipment manufacturers, first-tier suppliers and engineering consultancies. TMETC works in synergy with the Tata Motors' Engineering Research Centre at Pune 3.11 Looking ahead, the National Automotive Innovation Centre (NAIC) will be a £92 million facility that will be based out of the University of Warwick. Construction on NAIC is set to start next year. When established, it will be largest research facility of its kind outside of Germany, and is aimed at facilitating collaboration between industry and research institutions for innovative technology development61. Funding for the initiative will come primarily from government through the UK Research Partnership Investment Fund (UKRPIF), supplemented by funding from private businesses, notably JLR and TMETC. University-based R&D 3.12 Broadly speaking, research specialisms at Warwick and Coventry Universities align closely with sectoral specialisms in C&W. The University of Warwick provides leading expertise in business/management, economics, engineering, maths, and undertakes a high number of research contracts, while Coventry University is internationally renowned for its specialist expertise in materials, automotives/aerospace engineering, and electronics. Generally speaking, the University of Warwick is seen to be more strongly research oriented, providing innovation and research services through WMG (and associated research centres), as well as the Warwick Science Park and Warwick Technology Park. 3.13 In contrast, Coventry is seen as more business focused62. The university hosts a number of leading AME research institutions, including the Centre of Excellence for Product and Automotive Design (CEPAD) and the Automotive Engineering Applied Research Group http://www.mira.co.uk/about-mira/annual-report---accounts http://www.coventrytelegraph.net/news/coventry-news/jaguar-invests-14m-fund-leadership-5262791 62 Driving growth: Supporting business innovation in Coventry & Warwickshire, Centre for Cities Naomi Clayton & Dmitry Sivaev. p. 17. 60 61 21 (AAERG). Earlier in 2013, the University also announced a new partnership with Unipart Group to develop the Manufacturing Institute, which will focus on research and skills training within the low carbon manufacturing sector. The initiative, which has been awarded a £50 million grant through the national government’s Catalyst Fund, is expected to create 600 jobs and support 5,000 new or upskilled engineers by 2015. Unipart’s manufacturing site in Coventry will form the base for the institute, where new undergraduate, postgraduate and low carbon R&D programmes will create a ‘faculty on the factory floor’. Coventry University’s recently-opened Engineering and Computing Building is also due to provide a home to many of the teaching and research activities of the new institute. Data provided by the university reveals also that it is directly engaged with industry partners delivering 17 Knowledge Transfer Partnership Projects (KTPs) and 35 Knowledge Exchange and Enterprise Network (KEEN) projects; 25 of which are with firms in the AME sector. This includes projects with JLR, Unipart, Penso, Alphateq, RBT and Sykamore. University spin-off activity 3.14 Research on the level of spin-off activity is limited in the C&W area. Research by SQW undertaken in 2009 suggested reasonably high levels of spin-off activity from C&W’s universities, and relatively high levels of staff resources at the universities committed to the purpose of commercial activities. At Coventry University, 200 full time equivalents were reported by SQW to be employed to engage with commercial partners in 200963. HEBCI data for Coventry University provides some insight into the level of commercial activities64. In 2011/12, the university reported 9,800 consultancy contracts with SMEs worth £1.4m in addition to extensive CPD activity (as a benchmark in 2010/11 the number of contracts was 9490 and CU was ranked second of all universities in the UK). Contract research service engagements were primarily with non-commercial organisations (69%). In addition, 13 newly limited spin-out companies were created between 2000 and 2012, predominantly thought to be in the high technology and creative sectors (approximately 50% are thought to be in AME). As a full sectoral breakdown is not available, care should be taken in interpreting this data. It is also not clear where these spin-out businesses are located, and whether they stayed within the local area. 3.15 Besides local initiatives, a number of funds specifically exist at the national level to support spin-off activity in this sector (e.g. Mercia Fund). Again however, it is unclear what the uptake and outcomes of these funding sources have been. 63 64 Regenerating the West Midlands Region: A Study to Consider High Technology Corridors/Clusters, SQW, 2009. Higher Education Business and Community Interaction, 2011-12. 22 4. AME sector: constraints to growth in Coventry and Warwickshire 4.1 Despite strong evidence to suggest that AME companies are entering into a greater number of new products and services, and in the case of larger companies at least, increasing their workforce, a number of challenges facing AME businesses in C&W have been noted in this report, particularly with regards to small and medium-sized businesses. These are not specific to C&W alone. A study of advanced manufacturing conducted in the Leeds City Region in late 201265 identified a number of barriers to business growth, including constraints associated with the current economic climate, weak market demand, lack of bank lending and cash flow problems66. Nevertheless, they must be addressed to ensure the long term sustainability and competitiveness of the sector. 4.2 In C&W, understanding about constraints to growth within the AME sector is relatively limited. The Centre for Cities67 report produced earlier in 2013 provides a broad overview of constraints to growth. The report cited a number of barriers, including access to finance, skills and specialist labour, business support, engagement in open innovation, which are discussed in further details below. Workforce and skills 4.3 Skills shortages are a common constraint faced within the AME sector across the UK, due to the highly specialist nature of the skills involved. Existing research highlights significant demand for new skills within the industry, driven by developments in technology and changing market demands. In C&W, over 50% of companies that participated in the survey conducted as part of the Centre for Cities research reported difficulties in recruiting skilled tradespeople and technicians, with almost 40% reporting that they were struggling to hire professional engineers68. 4.4 Among the skills commonly cited as in shortage are: skills in leadership and management, particularly in relation to export markets; promotional activity; IT usage; product design and development; software programming and operational systems programmers69. More technical skills gaps have also identified within electrical, structural, mechanical and manufacturing disciplines with particular requirements in metrology and robotics. Amongst companies further down supply chains, requirements for Computer Aided Design (CAD) technicians and multi-skilled machinists were identified, with the latter being a significant issue for many SMEs. Echoing the work conducted in Leeds, the stakeholders placed significant importance on recruiting new graduates or industry entrants with a strong foundation in engineering and technical competence. Advanced Manufacturing in Leeds City Region. Final Report, 2012. Yorkshire Cities. Lesser factors identified in the study included unsuitable premises, red tape and regulations, and high business rates, although the companies surveyed added that such issues would not call for any interventions beyond a firm-specific level. 6767 Driving growth: Supporting business innovation in Coventry & Warwickshire, Centre for Cities Naomi Clayton & Dmitry Sivaev. p. 17. 6868 Ibid. 69 Advanced Manufacturing and Engineering Skills Analysis for Coventry, Warwickshire, Hinckley and Bosworth, A Report to Coventry and Warwickshire LEP, ECORYS, 2013. p. 26. 65 66 23 4.5 Lack of experience is the most often-cited reason for skills deficiencies, which is unsurprising given that managerial and supervisory skills, and sector-specific skills are those often most desired within the sector. Many of these skills are learnt ‘on the job’ and indeed existing research indicates a relatively high degree of existing private sector involvement in skills development in C&W. Some 85% of firms surveyed in the Ecorys analysis had undertaken training in the last 12 months. On the other hand, evidence indicates mixed experiences of apprenticeships, low graduate retention, and a relatively low degree of cross-sector collaboration around skills development within the area. 4.6 A number of organisations in C&W are providing skills and vocational training, including Coventry University, which is providing vocational-based education to support the needs and the MIRA academy, which is training engineers and technicians. Moreover, a number of university technical colleges are in establishment, including the WMG Academy for Young Engineers at the University of Warwick, which is due to provide vocational training for 1419 year olds from September 2014. However, a more thorough understanding of skills needs is probably required before a coherent and sustainable approach to skills development is found. It is unclear from previous research, for example, how the increased demand for skills such as green and low-carbon technology, smart meters and fuel efficiency, is being experienced by AME businesses in C&W. The skills needs of sectors such as medical technologies are also likely to quite different to those for automotive engineering, and at present these differences are poorly understood. Infrastructure 4.7 Detailed information on the infrastructure constraints that inhibit AME growth in C&W is limited at present, although information can be pulled from a number of sources on the matter. Land and property – previous research undertaken by SQW on the High Technology Corridor in Coventry, Solihull and Warwickshire indicated a lack of readily available commercial property suited to the needs of hi-tech/knowledge based firms. This was also confirmed in the skills analysis undertaken by Ecorys earlier this year, which identified ‘dilapidation’ in certain locations as one of the key reasons why businesses would judge the CWLEP area a difficult place to do business. A review of major sites – completed in August 2013 - indicates that most are of medium to high quality and it also provides information on rental levels (see Annex B). In outline: Higher quality sites, which feature modern buildings, good road maintenance, no derelict sites, and maintenance of vacant plots include Tachborook & Spa Park, Budbook Industrial Estate, Warwick Technology Park, and Whiteley, and are unsurprisingly home to larger AME companies. Average to lower quality sites include Bayton Road Industrial Estate, Foleshill and Coleshill Industrial Estate, and are home to smaller and medium-sized companies. Lower quality sites are typically older (dating from the 1960-80s) and have poorer road conditions, unmaintained vacant 24 plots, derelict buildings and inadequate power supplies70, although it is worth noting that the higher quality sites also have issues. Traffic congestion, lack of public transport, parking and poor access to basic amenities are constraints common to most AME sites in C&W. Data on rental levels across the different sites is inconclusive, and so it is not possible to assess how rental levels vary according to quality, location and other factors. Annual rental levels for warehousing are approximately £4550/m2 , and for business use (B1 classification) approximately £140160/m2 (although the range is between £64-226/m2). The level of occupancy is typically 80-90%, even for average quality sites, which reflects the high level of local demand. As noted above however, there are signs that the lack of commercial property is acting as a strong disincentive for inward investment. For example, Automotive Insulations of Rugby struggled to find local premises with enough power capacity, which encouraged them to open a second site abroad, in Sweden. Digital connectivity – data are not available on how well connected C&W’s AME sites digitally, although feedback from industry suggests that digital connectivity is a problem facing businesses and influencing investment decisions. For example, Somers Road in Rugby is known to have poor digital connectivity. Business support 4.8 Evidence from the skills analysis undertaken earlier this year by Ecorys71, suggested that the CWLEP area is a seen a relatively good place to do business. 27.4% of the total 113 survey respondents stated that the business environment was very good, and 38.9% suggested is it a good place to do business. Among the reasons stated for why the area is a good place to do business was a strong local business climate (characterised by clustering of activity, particularly in relation to automotive and aerospace industries), good customer base and strong R&D infrastructure. 4.9 In the last part of the Ecorys survey, companies were asked to consider whether they faced any barriers to doing business beyond skills. Among SMEs, management and resource deficiencies, including lack of access to finance and cash flow, was a common response. 15.2% of respondents cited barriers with cash-flow as an issues, and 10.9% lack of capital investment. Access to finance is seen as a key constraint to AME growth among SMEs at the national level. Identified in the recent automotive strategy as a key priority area for action, the Automotive Council and major bank have recently been collaborating to produce a framework agreement on an approach to provide tooling finance72. Interestingly, competition was also identified in the Ecorys survey as a significant barrier, specifically the ‘poaching’ of staff from SMEs to large corporations in the supply chain73. According to the Centre for Cities report, there are very few manufacturing premises with spare power grid capacity Advanced Manufacturing and Engineering Skills Analysis for Coventry, Warwickshire, Hinckley and Bosworth, A Report to Coventry and Warwickshire LEP, ECORYS, 2013. p. 26. 72 Driving success – a strategy for growth and sustainability in the UK automotive sector, Department for Business, Innovation and Skills and the Automotive Council UK, July 2013. P.49. 73 Advanced Manufacturing and Engineering Skills Analysis for Coventry, Warwickshire, Hinckley and Bosworth, A Report to Coventry and Warwickshire LEP, ECORYS, 2013. p. 26. Ibid. p. 40 70 71 25 4.10 Evidence on that challenges that AME businesses, and particularly SMEs face in terms of international trade and export development, and access to business coaching and mentoring is also limited. A number of research centres are providing business support to SMEs (e.g. IPSII), although it is unclear whether this support includes hands-on business coaching and mentoring. 26 5. Projections for the AME sector – and the impact of an alternative growth scenario Economic projections for the AME sector 5.1 Below, we present an analysis of projections for the AME sector74 provided by Cambridge Econometrics (CE) through its Local Economy Forecasting Model (LEFM)75. This includes baseline “business as usual” projections for the AME sector, and the results of a growth scenario to test the impact of a 20% uplift in GVA from the AME sector and the implications for the wider economy. 5.2 For further details on the LEFM Model and a more detailed analysis of the projections for Coventry and Warwickshire, please turn to SQW’s “Coventry and Warwickshire Economic Review – Strand 1: Employment and GVA projections” report. Note however that these are modelled data and that their robustness at a district level is limited: there may be any number of “local” reasons as to why projected outcomes may not, in practice, materialise. Hence they should be regarded as one hypothesis relating to the sector’s future within Coventry and Warwickshire, not as a definitive forecast. Baseline projections for the AME sector Gross Value Added (GVA) 5.3 In 2012, Coventry and Warwickshire’s AME sector generated £1.67bn in GVA (in constant prices, 2009), which represented 10% of the total GVA (down from 13% of total GVA in 2000). Based on CE’s baseline projection, the AME sector is expected to generate around £2.2bn in GVA by 2025, which will account for 10% of the area’s total GVA. 5.4 In terms of growth in GVA from the AME sector, this declined in real terms by 0.5% pa between 2000 and 2012 compared to growth of 0.9% pa in the UK. However, the picture varied considerably at the sub-LEP level – the north+76 and central areas saw a fall in GVA generated by the AME sector whereas the baseline projections suggest that the south77 saw substantial growth. Looking forward to 2025, GVA generated by the AME sector across Coventry and Warwickshire is projected to increase by 2.2% pa, a slightly faster growth rate than the UK average. All sub-areas are projected to observe growth in AME GVA, but performance is diverging: the north+ will continue to grow more slowly than the UK; the This has been defined as the following sectors in CE’s dataset: 12 Electronics; 13 Electrical equipment; 14 Machinery etc; 15 Motor vehicles etc; 16 Other transport equipment; 17 Other manufacturing & repair; 36 Architectural and engineering services 75 LEFM has been developed by Cambridge Econometrics in collaboration with the Institute for Employment Research (IER) at the University of Warwick. The baseline LEFM projections are based on historical growth in the local area relative to the region or UK (depending on which area it has the strongest relationship with), on an industry-by-industry basis. Thus, if an industry in the local area outperformed the industry in the region (or UK) as a whole in the past, then it will be assumed to do so in the future. Similarly, if it underperformed the region (or UK) in the past then it will be assumed to underperform the region (or UK) in the future. The forecasts for the region and UK come from CE's Regional Multi-sectoral Dynamic Model (MDM) of the UK economy. The projections for Coventry and Warwickshire reported in this paper are consistent with the forecasts for the region and UK published by CE in May 2013. The GVA and productivity data are in 2009 constant prices. 76 Defined as North Warwickshire, Rugby and Hinckley and Bosworth districts 77 Defined as Stratford-on-Avon and Warwick districts 74 27 south will grow more quickly than the UK; and growth in the central area78 will match the UK average. Figure 5-1: GVA in AME sector growth (Indexed to 2000) Source: SQW analysis of CE projections Employment 5.5 According to CE data, the AME sector accounted for 7% of employment across Coventry and Warwickshire in 2012 (34,000 jobs79) compared to 10% of GVA. Over time, the proportion of jobs in the sector has declined, from 14% in 2000 to 7% in 2012. It is projected to continue to decline but much more slowly – to 6% in 2025. 5.6 Between 2000 and 2012, CE’s data suggest that employment in the AME sector fell by 4.6% pa, much more quickly than the UK average for this sector (-2.1% pa). All of the sub-areas saw a fall in employment – in the north+ and central areas, the decline was greater than the UK average, but the pace of decline was slower in the south. In future, employment in the AME sector is projected to fall at -0.2% pa, the same rate as the UK. The north+ and central areas are expected to see a decline in AME employment, but levels in the south are projected to remain static. Growth prospects for AME sub-sectors 5.7 In the diagram below we have categorised Coventry and Warwickshire’s AME sub-sectors according to their projected performance: (a) expanders: sectors with projected growth in GVA and employment (2012-2025) (b) adjusters: projected growth in GVA and decline in employment (2012-2025) (c) shrinkers: sectors with projected decline in GVA and employment (2012-2025). 78 79 Defined as Coventry and Nuneaton and Bedworth districts This compares to an estimate of 38,480 jobs in the BRES data (three year average, 2009-11), reported above. 28 5.8 The size of the bubble represents the sub-sector’s GVA contribution in 2012. 5.9 In summary, the “expanders” are expected to be architecture and engineering services (a sector which accounted for a large share of AME GVA in 2012, as illustrated by the large bubble), electrical equipment and other manufacturing and repairs. Motor vehicles, machinery and electronics are “adjusters”, so GVA is projected to increase but employment will fall. And finally, other transport equipment is classed as a “shrinker”, where both employment and GVA are projected to decline. Figure 5-2: Expanders, shrinkers and adjusters (2012-2025) in the AME sub-sectors across Coventry and Warwickshire Source: SQW analysis of CE projections. Notes: size of bubble indicates GVA in 2012 Growth scenario for the AME sector 5.10 Alongside the baseline projection, CE has also modelled the impact of a 20% increase in GVA in the AME sector on the Coventry and Warwickshire economy as a whole. 5.11 As shown in Error! Reference source not found., according to CE’s model, a 20% uplift in GVA in the AME sector translates into an additional £459m generated by the AME sector alone each year. Due to the multiplier effects of this uplift on other sectors, the additional impact on Coventry and Warwickshire’s economy as a whole would be an additional £653m pa – the economy would be 3% bigger in 2025 than under the “business as usual” baseline projection. The analysis suggests that under the growth scenario, GVA generated in non-AME sectors would increase by £194m pa, and the sectors benefiting most – in absolute terms – from the uplift in AME would be finance and insurance (an uplift of £27m in GVA pa), business support services and wholesale trade (both up £20m pa), IT services (up £18m pa). The warehousing and postal, education and construction sectors also benefit to a lesser extent. 29 Table 5-1: GVA growth across Coventry and Warwickshire and the sub-areas - baseline projections and growth scenario 2012 GVA £m 2025 GVA Baseline projection £m 2025 GVA Growth scenario £m GVA difference £m CWLEP area 1,670 2,220 2,679 +459 North+ 609 745 907 +162 Central 740 969 1,163 +194 South 621 849 1,023 +174 CWLEP area 16,508 21,219 21,872 +653 (459 due to AME, 194 due to multipliers) North+ 5,214 6,594 6,819 +225 (162 due to AME, 63 due to multipliers) Central 7,304 9,164 9,439 +276 (194 due to AME, 82 due to multipliers) South 5,760 7,574 7,819 +244 (174 due to AME, 71 due to multipliers) AME sector only Whole economy Source: SQW analysis of CE data 5.12 In terms of the consequences of this growth scenario for employment, CE’s modelling suggests that employment in the AME sector will increase by around 7,000 jobs by 2025 across Coventry and Warwickshire. Due to the multiplier effects of this uplift on other sectors, the additional impact on employment across the economy as a whole would be around 12,000 jobs, 2% higher in 2025 than under the “business as usual” baseline projection. Therefore, the growth scenario would generate around 5,000 additional jobs in non-AME sectors due to the multiplier effect, particularly in business support services (c.800 of these jobs) and wholesale trade (600 jobs). Table 5-2: Employment growth in CWLEP and the sub-areas - baseline projections and growth scenario 2012 Employment 000s 2025 Employment 000s - Baseline projection 2025 Employment 000s - Growth scenario Employment difference 000s CWLEP area 34 33 40 +7 North+ 12 11 14 +2 Central 15 15 17 +3 South 12 12 15 +3 CWLEP area 462 511 523 +12 (7 due to AME, 5 due to multipliers) North+ 143 159 163 +4 (2 due to AME, 2 due to multipliers) Central 204 221 226 +5 (3 due to AME, 2 due to multipliers) South 161 180 185 +5 (3 due to AME, 2 due to AME sector only Whole economy 30 2012 Employment 000s 2025 Employment 000s - Baseline projection 2025 Employment 000s - Growth scenario Employment difference 000s multipliers) Source: SQW analysis of CE data Conclusions 5.13 The projections presented above should be treated with caution. They are projections – not a calibrated forecast. They have been produced through a model based on a “business as usual”, policy-on context, and there are many reasons why the outcomes in Coventry and Warwickshire might be different from the modelled projections. 5.14 The projections from LEFM do, nonetheless, provide a useful perspective on the potential growth trajectory in Coventry and Warwickshire if nothing changes. In relation to the AME sector, the projections suggest that the sector is expected to see “jobless growth” in future. However within this, there are again some important intra-area contrasts. The south appears really quite buoyant with growth projected particularly in the service-related elements of the AME sector. The multipliers linked to this are significant in the south. Growth prospects – in absolute and relative terms – are weaker further north. Hence both spatial and sectoral restructuring appear – on the face of it – to be underway. These issues raise important questions for the CWLEP in thinking through what might need to change in order to achieve anything like the magnitude of change modelled through the growth scenario – of 7,000 AME jobs in order to generate an additional £459m in GVA from that sector – and, indeed, to what extent this is achievable. If the economy can move in this direction, given the way in which the AME sector is integrated with the wider economy, there is substantial scope for knock-on benefits in sectors such as finance and insurance, business support services, wholesale trade and IT services. 31 6. Conclusions 6.1 The alternative growth scenario presented in Section 5 considers the impact of an uplift in the performance of Coventry and Warwickshire’s AME sector. It does not assess the route(s) to achieving it, or whether, indeed, an uplift of this scale is even plausible. These are questions that CWLEP and wider partners ought to reflect on, for they are absolutely core to the rationale for the area’s City Deal proposals. 6.2 In terms of route(s) to impact, the City Deal proposals are wide-ranging. They focus, variously, on business support, skills and training, inward investment and sites and premises, all with a particular focus on the AME sector. The evidence assembled in this report appears to provide strong support for the emphasis on skills and training (although we also need to be careful and acknowledge a degree of circularity: the issues relating to skills and training for the AME sector have been researched and hence better evidence exists than for other themes). The shortage of skills linked to STEM subjects is a national concern and if – through its City Deal – Coventry and Warwickshire (and Hinckley and Bosworth) can start to define some kind of local solution, the wider impacts could be substantial: “sorting out” the supply of suitably skilled labour could, for example, be a major fillip to further inward investment in the sector and this, in turn, could fuel a series of virtuous circles of benefit to the local area and also the UK as a whole. 6.3 The evidence assembled in this report confirms the view that Coventry and Warwickshire has (probably unrivalled) strengths in R&D related to AME – within leading firms, and across private sector research bodies as well as the university sector. What is much less clear is the extent to which there is a genuine interface and dialogue between the research community and the wider business base (particularly at lower levels in the supply chain); this is an area that needs to be researched further. On the face of it, strong “soft” networks ought to be the route to greater entrepreneurship, investment (including in early stage businesses) and overall competitiveness: they ought to form a mechanism through which knowledge is generated, transmitted and used locally, and this in turn ought to secure competitive advantage. Certainly, Coventry and Warwickshire has the “ingredients” for an AME-based cluster of this nature, but the extent to which these ingredients currently “gel” in a manner that is optimal ought to be investigated further. 6.4 If – through the City Deal and other channels (including national ones) – these issues can be addressed, then some level of performance uplift ought to be perfectly possible. As modelled in Section 5, this in turn ought to generate wider impacts of benefit to the economy of Coventry and Warwickshire as a whole. 6.5 However there is a further dimension that ought to be given some careful consideration. The analyses that have informed this report suggest some important variations within the AME sector and, further, that these have a distinctive spatial footprint. Overall, the prospects for the service-related elements of AME appear stronger than those for the more traditional manufacturing-based elements. The former are concentrated in the south of the LEP area whereas the latter tend to be based in the central and northern areas. The risk, therefore, is that future growth is disproportionately concentrated in the south while the northern area may be “left behind”. 32 6.6 For CWLEP, this risk is not a reason not to focus on AME – it is the area’s strongest economic asset and also a national priority. However it does mean that in parallel, a positive economic development plan may be needed, focusing particularly on the long term economic prospects and well-being of the central and northern areas. 33 Annex A: Spatial distribution of the automotive sector in the UK Source: Witty Review 34 Source: Witty Review 35 Annex B: Summary of major AME sites Name of site Location (postcode, district, and in relation to strategic transport infrastructure) CV34 6RL, Warwick, 4 mins drive to Jnc 13/14 M40 Current occupants (broad sector/number of employees.) Importance of site Size of site (ha) Premises (sq m) Use Class(es) Level of occupancy Age and quality of site “Issues” identified with regar to the site Calor Gas Ltd (energy, 300) Engel Uk Ltd (advanced plastics, 5) Grupo Antolin (automotive, -) Intier Automotive Interiors Ltd (manufacturing, 5) Inter/national names – significant presence. Site attractive to national companies 100 ha B1, B2, B8 + quasi/retail 80-90% occupancy Traffic congestion, Parking, Easy immediate site access bu wider issues on link to strategi highway network, Close to limited range of basic services Warwick Gates CV34 6RR, Warwick, immediately south of Tachbrook Innovate 2 Make Ltd (adv man, 5) Site attractive to national companies B1 Budbook Industrial Estate CV34 5XH, Warwick, very good access to A46->M40 Batchflow engineering (machining, 5) Contechs (adv man, 10) Delphi Lockhead Automotive (automotive, 100) Motion drives & controls Ltd (manufacture of bearing gears, 5) Pinnacle Design (design, engineer & manufacture of automotives 5) Railton Products Ltd ( aeronautical engineers 5) Rhead Group ( adv man, 5) Companies exclusively Warks based 13.5 ha (although 9.6ha is allocated for residential development) 5.7 ha High quality – road maintenance adequate with minor defects; no derelict sites but vacant plots need maintenance. Age: 1980-2006 modern buildings and car parking. Building quality satisfactory – normal level of repair required in medium term Established commercial area with rural or residential area nearby, clear plot no obstructions, on greenfield land High quality - road maintenance adequate with minor defects, no derelict sites, vacant plots need maintenance, No public transport: not near station or bus route or cycle route, Close to 1 or 2 services (poor amenities) Tachbrook & Spa Park B1, B2 80-90% occupancy Close to a limited range and quantity of basic services Age: 1980-2006. Buildings appropriate quality, normal level of repair needed in medium term 36 Name of site Location (postcode, district, and in relation to strategic transport infrastructure) CV34 6UW, Warwick, Jnc 15 M40/A46 interchange Current occupants (broad sector/number of employees.) Importance of site Size of site (ha) Premises (sq m) Use Class(es) Level of occupancy Age and quality of site “Issues” identified with regar to the site Bytronic automation Ltd (measuring instruments & appliances, 5) Callisto Integration Europe Ltd (adv eng, 2) Emicon Systems (components & automotive, 2) Hofer Powertrain (engineering, 2) Randle Engineering Solutions (design engineers, 5) Inter/national names; attractive to national companies 25 ha B1 (largest and highest profile out of town) 80-90% occupancy Parking Wedgenock Industrial Estate CV34 9AE, Warwick, near Jnc 15 M40 and A46 Aut-Tech (adv eng,-) Creative synergies consulting Ltd (engineering,-) Hyperbaric Consult Ltd (underwater engineering,-) Tobin Consulting Engineers Ltd (engineering related scientific & tech consulting act, 5) Companies drawn from local area, attractive to sub-regional companies 10.9 ha B1a, B2 60-80% occupancy Gaydon CV35 0DB, Stratford, good access to Jnc 12 M40 CV47 0FB, Stratford, access to A423 with reasonable access to M40 CV37 9NF, Stratford, easy access to A46 Aston Martin Lagonda (automotive, 1147) Jaguar Land Rover (automotive, 5668) Drive Systems Design (engineering consultancy, 5) Good quality - Well maintained roads – no issues, building high quality external appearance, no derelict sites; vacant plots maintained. Good levels of town centre amenities and good access via roads and public transport Age: 1980-2006. Building quality good – lower than normal level of maintenance requirement in medium run Below average quality - extensive repair to roads needed, vacant plots appear abandoned, Age: 1960-1980. Building quality fair – capable of getting satisfactory condition but with notable maintenance/technical upgrading in medium run Good quality of stock and environment. Good strategic access, adequate internal road access good Warwick Technology Park South Park Timothy’s Bridge Road Birmingham Road Industrial Estate Stratford B1 6 ha AES (aerospace, 13) W R Pashley Ltd (manufacturing of motorcycles & bikes, 5) Water Utility Control Systems Ltd (aeronautical engineering, 5) B1, B2, B8 B1, B2, B8 2.1 ha Little public transport, Few amenities Public transport provision poo Poor access to amenities Average quality of stock, good quality of environment. Good internal & strategic road access, good public transport provision Age: 1970s B1 37 Name of site Attleborough Fields Location (postcode, district, and in relation to strategic transport infrastructure) CV11 6RS, Nuneaton & Bedworth, access to A47->A5 & A444 Current occupants (broad sector/number of employees.) Importance of site Size of site (ha) Premises (sq m) Use Class(es) Level of occupancy Age and quality of site “Issues” identified with regar to the site Aermotve (manufacturing panels, 5) Armcast Ltd (manufacturing, 5) Caledonian Control technology (control system equipment. 5) D L G Racing Products (engineering, 5) Gibbs Technologies Ltd (research &experimental development on natural sciences, 5) Harris Gauges ( repair & calibration, 5) JK Machinery & Tools (machining, 5) Karl Dungs Ltd (heating systems, 5) Penta Patterns & Model (automotives, 16) Ray-Ran Test Equipment Ltd (manufacture of calibration equipment, 5) Inifo’ge (UK) (automotive, 4) Some inter/national companies but majority from local region 31.66 ha B2, B8 80-90% occupancy Average quality external environment, roads need significant repairs, derelict buildings, vacant plots untidy. Age: mix 1960s-1980s -2006 modern buildings – satisfactory condition normal level of repair/maintenance needed in medium run. Increased traffic flows through Nuneaton; 10-20mins drive to strategic access No public transport, few close amenities 38 Name of site Bayton Road Industrial Estate Foleshill Location (postcode, district, and in relation to strategic transport infrastructure) CV7 9EJ, Nuneaton & Bedworth, easy access to Jnc 3 M6 and A444 CV6 5NX, Coventry, easy access to A444 leading M6 Jnc 3 Current occupants (broad sector/number of employees.) Importance of site Size of site (ha) Premises (sq m) Use Class(es) Level of occupancy Age and quality of site “Issues” identified with regar to the site Adept Engineering Company Ltd (manufacture of machine parts, 5) Aerocom metals Ltd (metal manufacture, 5) Aktiv solutions (adv manufacturing, 2) Anchor Inserts Ltd (metal component manufacture, 5) Arrowsmith engineering (aerospace, 41) Bodycote (aerospace, 39) Bolyer Engineering (automotive, 25) Brose (automotive, 300) Chinn Ltd (architectural & engineering activities, 5) D&S engineering (manufactures to aircraft & defence, 5) Doncaster Sterling Coventry (engineering precision components,-) Fardon engineering Ltd (engineering, 5) Gilbert Curry Industrial Plastics (adv man, 25) Harris RCS, Aerospace, 36) Hi-Tech aerospace components (aerospace, 5) Luna Engineering Ltd (aeronautical engineering, 5) McS Control Systems (manufacture & installation of electrical control panels, 5) Nasmyth Group Ltd (Precision engineers, 5) PowerKut Ltd (aerospace, 26) Prima Power U Ltd (manufacture of medical precision & optical instruments, 5) The premier Group (automotive& aerospace, 100) Woodcrafts Ltd (design engineers, 5) ABB Control Ltd (Power & automation technologies, 20) Giga Solutions Ltd (Prinited & integrated circuit services, 5) Inter/national companies as well as local – attractive to sub-regional companies 70.3 ha B2, B8 80-100% occupancy Quality: between fair and good – and average-high external environment – some significant repairs needed to buildings and roads. Good easy access with good public transport provision and close to local centre for amenities Age: 1960-2006 Internal roads poor condition 483.1M2 B1 medium 39 Name of site University of Warwick Coventry University Innovation & Technology Park Location (postcode, district, and in relation to strategic transport infrastructure) CV4 7EZ, Coventry, Good access to A45 CV1 2TT, Coventry, Access to A4600, A4114 for A45, A46, M6 and M69 Current occupants (broad sector/number of employees.) Cellfacts Instruments Ltd (R&D labs, 5) Circadian Solar (manuf electric motor generators & transformers, 5) Dassault Systemes UK (3D design & engineering,-) Dennis Eagle (automotive, 450) Embed Ltd (Automotive software engineering, 5) Organics Ltd (Collection & treatment of other waste, 5) Rapide Communications (Telecoms, 5) RCD Except (Adv eng, -) Spectron gas control systems Ltd (Gas control equip, 5) Tata motors European Technical centre (automotive, 286) Tranzaura UK (transport software/intelligent mobility, 5) Warwick audio technologies Ltd (developers of flat & flexible loudspeaker technology, 5) Warwick effect polymers (plastics & polymers,-) Weltec biopower GmbH (producer of biogasplants,-) WMG Ltd (R &adv eng, 20) Neurosolutions Ltd (R & experimental dev on natural science, 5) Oswald Consultancy Ltd (engineering related scientific & tech consulting, 5) Sprue Safety Products Ltd (manufacture of other electrical equip, 5) Importance of site Size of site (ha) Premises (sq m) Use Class(es) 0.3 ha B1, B2 Level of occupancy Age and quality of site “Issues” identified with regar to the site Very good quality 40 Name of site Binley Business park Location (postcode, district, and in relation to strategic transport infrastructure) CV3 2RQ, Coventry, Easy access for A46 Current occupants (broad sector/number of employees.) Whiteley CV3 4GA, Coventry Swift Point/Valley/ Park CV21 1DZ, Rugby, Easy access to A444 for A45 and A46 AirKraft Ltd (adv man, 11) Bosch Rexroth Ltd (drive & control tech,-) Double G engineering (precision engineers, 5) Dow chemical (chemicals) Engineering systems Ltd (engineering, 5) European Gauging systems Ltd (measurement systems & gauging solutions, 5) Hydrogarden (manufacturing, 73) Induction tech group (automotive, 15) Marposs Ltd (manufacture of electrical equip, 5) Rohm & Haas electrical materials (manufacture of inorganic basic chemicals, 5) Rugby Autocar Co Ltd (internal combustion engines, 5) Visioneering (automotive, 170) Whiteley-Brooks engineering Ltd (machined components, 5) Cooper Crouse-Hinds UK Ltd (electrical & instrumentation products for harsh & hazardous environments,-) Cameron Systems (energy, 67) Draka Industrial cables Ltd (multipair & multicore instrumental cables,-) Engine Developments Ltd (Judd) (adv man, 20) GLR Processing Company (manuf of printed circuits, 5) In-Situ machining solutions Ltd (machining, 5) Petreco International (aeronautical engineers, 5) Raysun Innovative Design Ltd (adv man, 50) Importance of site Size of site (ha) Premises (sq m) Use Class(es) Level of occupancy Age and quality of site 1.9 ha B1 Very good quality 32 ha B1, B2, B8 Very good quality 2000M2 B1, B2, B8 Very good quality “Issues” identified with regar to the site 41 Name of site Butlers Leap/ Prospect Way Coleshill Industrial Estate Location (postcode, district, and in relation to strategic transport infrastructure) CV21 3RQ, Rugby, M1 &M6, has own rail link to the rugby line B46 1HG, North Warwickshire, Jnc 9 M42, Jnc 1 M6 toll, Jnc 4 M6 Current occupants (broad sector/number of employees.) Airwave Pneumatics Ltd (air & other gas compressors, 5) Blanc aero industries UK (aerospace, 270) ITP Group (adv man/eng, 25) Lisi aerospace (aerospace, 250) PLP Precision Laser Processing (adv man, 21) Vacuum interrupters Ltd (engineering related scientific & technical consulting activities, 5) Applied Cooling technology (manuf heat exchanges, 5) Central wheel components ltd (manuf road wheels, 5) CMG ltd/Thomas & betts/Adaptaflex (manuf & sales electrical products, 5) Flixicon Ltd (mauf & sales electrical products, 5) Griflex Ltd (manuf & suppliers of hosepipe fittings,5) Mas Precision Engineering (automotive, 6) Thru-Thread Ltd (manuf Api & Vam thread gauges & ancillary gauges,5) Importance of site Size of site (ha) Premises (sq m) Use Class(es) Level of occupancy Age and quality of site 2950M2 B1, B2, B8 Good quality 4500M2 B2, B8 medium “Issues” identified with regar to the site 42