McGraw-Hill/Irwin

Chapter 9

Recording and

Evaluating

Conversion

Process Activities

Copyright © 2011 by The McGraw-Hill Companies, Inc. All rights reserved.

9-2

What are the Primary Activities in the Conversion Process?

• Schedule production

• Obtain raw materials (internal transfer)

• Use labor and manufacturing resources to convert raw materials into finished goods

• Store finished goods until sold (internal transfer)

9-3

Which of the Conversion Process

Activities are Accounting Events?

• Obtain raw materials

 Increase work-in-process inventory

 Decrease direct materials inventory

• Use labor and overhead

 Increase work-in-process inventory

• Store finished goods

 Increase finished goods inventory

 Decrease work-in-process inventory

9-4

What is the Basic Flow of Information in the Conversion Process?

• Customer places an order and production is scheduled

• Raw materials are requisitioned and recorded

• Labor is used and recorded

• Cost record prepared and goods are manufactured

• Goods are finished and recorded

9-5

What are the Manufacturing

Inventory Accounts?

• Direct materials inventory

 Current asset (similar to Merchandise

Inventory for a merchandising company):

Cost of direct materials on hand

 Increases when purchases of direct materials are made (Chapter 8)

 Decreases when direct materials are requisitioned into production

9-6

Inventories Continued

• Work-in-process inventory

 Current asset: Cost of products that have been started but not completed

 Increases when direct materials are requisitioned into production

 Increases when direct labor is used in production

 Increases when manufacturing overhead is applied to production

 Decreases when products are finished

9-7

Inventories Continued

• Finished goods inventory

 Current asset: Cost of products that have been finished but not sold

 Increases when products are finished

 Decreases when products are sold (Chapter

10)

9-8

How do Costs Flow through the

Inventory Accounts?

Beginning direct materials inventory

+ Purchases of direct materials

= Cost of direct materials available for use

Direct materials issued into production

= Ending direct materials inventory

9-9

Cost Flows Continued

Beginning work-in-process inventory

+ Direct materials issued into production

+ Direct labor used in production

+ Applied manufacturing overhead

= Cost of goods in process

Cost of goods manufactured

= Ending work-in-process inventory

9-10

Cost Flows Continued

Beginning finished goods inventory

+ Cost of goods manufactured

= Cost of goods available for sale

Cost of goods sold

= Ending finished goods inventory

9-11

How does the Manufacturing

Overhead Application Process Work?

• Beginning of period

 Estimate overhead for each cost pool

• Unit-related

• Batch-related

• Product-sustaining

• Facility-sustaining

 Estimate cost drivers for each cost pool

 Divide estimated overhead by estimated cost driver = predetermined overhead rate

9-12

Overhead Application Continued

• During period

 Apply overhead to production as the cost driver is used

 Record actual overhead as incurred

• End of period

 Compare total applied overhead to total actual overhead

 Close the overhead account to Cost of Goods

Sold (difference between applied and actual)

9-13

What are Variances?

• Difference between the standards and the actual prices or quantities

• Direct labor variances

 Direct labor price variance

 Direct labor usage variance

• Direct material variances

 Direct material price variance

 Direct material usage variance

 Direct material inventory variance

9-14

How are Direct Labor Variances

Calculated?

• Direct labor price variance

 (SP – AP) * AH

 Tells us whether we paid more or less for labor than anticipated (budgeted)

• Direct labor usage variance

 (AH – SHa) * SP

 Tells us whether we worked more or less hours than planned given the number of units produced

9-15

How are Direct Material Variances

Calculated?

• Direct materials price variance

 (AP – SP) * AQp

 Tells us whether we paid more or less for direct materials than anticipated (budgeted)

• Direct materials usage variance

 (AQu – SQa) * SP

 Tells us whether we used more or less direct materials than planned given the number of units produced

• Direct materials inventory variance

 (AQp – AQu) * SP

 Tells us whether inventory levels are increasing or decreasing