What is hermetic storage?

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Effects of modified atmospheres on insects with special reference to silo-bags

Prof. Shlomo Navarro

Green Storage Ltd. Israel e-mail: snavarro@green-storage.co.il

October 14, 2014

Navarro - Effects of MA on insects in silo-bags

1

Modified atmospheres and hermetic storage take advantage of the basic fact that

Storage insects are aerobic organisms requiring oxygen for their survival

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 2

Action of modified atmospheres on insects

1- Desiccation

2- Anoxia

3- Hypercarbia

3 October 14, 2014 Navarro - Effects of MA on insects in silo-bags

A moth larva with spiracles along the body

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 4

What is hermetic storage ? hermetic storage is a type of biogenerated MA

It consists of generation of an oxygen depleted and carbon dioxide enriched interstitial atmosphere by the respiration of the living organisms in the ecological system of a sealed storage .

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 5

Organisms that contribute to the generation of MAs

Insects and mites

Aerobic microflora

Anaerobic microflora

Seed germ

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Bio-generation of MAs in relation to the atmospheric gas composition and the humidity of their environment

Aerobic conditions

High oxygen

Low carbon dioxide

Anaerobic conditions

Low oxygen

High carbon dioxide

20

<

65% RH

15

10

Aerobic fungi, seed germ

65 to 85% RH

5

Anaerobic bacteria

>

85% RH

0

0 10 20 30 40 50 60 70 80 90 100

Carbon dioxide (%)

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 7

First challenge in MA and hermetic storage

Maintaining a well sealed storage structure

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 8

Day

Night

Heated air expands

October 14, 2014 Navarro - Effects of MA on insects in silo-bags

Cooled air contracts

9

Atmospheric pressure

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 10

At low atmospheric pressure

At high atmospheric pressure

Inside atmosphere moves out

October 14, 2014

External atmosphere moves in

Navarro - Effects of MA on insects in silo-bags 11

Parameters to determine

GASTIGHTNESS of the structure

1- Leaks of the structure. Can be assessed using pressure test.

2- Permeability of the membrane, particularly in flexible structures. Should be measured in a laboratory.

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 12

Second challenge in MA and hermetic storage

Preventing permeation of oxygen through the flexible liners

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 13

Oxygen permeability requirements [mL/(m 2 24 h)] of liners in relation to various storage capacities (m 3 ) and oxygen ingress rates (%/24 h) for successful application of hermetic storage of dry grain.

O

2

ingress rate (0.15%/24h)

450

400

350

300

250

200

150

100

50

0

O

2

ingress rate (0.10%/24h)

O

2

ingress rate (0.05%/24h)

0 500 100 200 300 400

Volume of the structure (m

3

)

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 14

Third challenge in MA and hermetic storage

Absorption and adsorption of carbon dioxide by the commodity

Gastight structure

Leaky structure

A – Carbon dioxide distribution

B - Exposure period

C - Aeration period

October 14, 2014

Navarro - Effects of MA on insects in silo-bags 15

Recommended ranges for variable pressure test carried out in structures destined for gaseous treatments to control storage insects.

Type of gaseous treatment

Fumigants

Controlled atmospheres

Modified atmospheres including airtight storage

October 14, 2014

Structure volume in cubic meters

Variable pressure test decay time (min) 250 to 125 Pa

Empty structure 95% Full

< 500

500 to 2,000

2,000 to 15,000 <

< 500

500 to 2,000

3

4

6

6

7

2,000 to 15,000

< 500

500 to 2,000

11

10

12

2,000 to 15,000 18

Navarro - Effects of MA on insects in silo-bags

6

5

6

3

3

4

1.5

2

9

16

Phosphine loss from an empty structure of 7.5 m 3 capacity in relation to half-life pressure decay time. Phosphine loss should not exceed 100 ppm/day.

250

225

200

175

150

125

100

75

Exposed

Shaded

50

25

0 1 2 3 4 5

Minutes for half-life pressure decay

6

October 14, 2014 17

Navarro - Effects of MA on insects in silo-bags

Fourth challenge in MA and hermetic storage

Liner durability:

1. Insect damage

2. Rodent damage

3. Weather damage, mainly UV.

4. Mechanical damage

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 18

Low O

2

ingress level, is difficult to maintain in rigid structures, but is achievable in practice using flexible liners

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 19

Measured CO

2 concentration during storage time of three silo-bags with soybeans at 11.5%, 12.9% and 14.9% m.c. and average ambient temperature (adapted from Bartosik, 2008).

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 20

Calculated O

2 and CO

2 concentration in silo-bags containing wheat of initial m.c. at 12, 14 and 16% w.b. for locations at Pergamino and Balcarce. Initial ס at Saenz Pe temperature 25 o C (adapted from Baretto et al., 2012)

.

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Application of

BIOGENERATED atmospheres on dry cereal grain

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Insect respiration

20

15

10

5

Residual oxygen within the hermetic storage

Critical point

Insect respiration

Oxygen ingress rate 0.05 %/day

0

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Weeks

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 23

Modified atmosphere generated by respiration of insects in hermetic storage (calculated theoretical).

Based on grain mass containing different infestation levels of insects with an oxygen ingress ra א e of O.24%/day.

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 24

Calculated weight-loss from a grain mass containing initial infestation of 2 insects/kg, at different oxygen ingress rates.

October 14, 2014 Navarro - Effects of MA on insects in silo-bags

Target gas tightness level

25

Target gas tightness to control storage insects in dry cereals, in hermetic storage structures

Daily oxygen ingress rate:

1- Below 0.05 % O

2

/day prevents oscillated oxygen concentration and increased weight loss.

2- Between 0.05 and 0.24 % O

2

/day allows oscillated oxygen concentration and increased weight loss.

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 26

Conclusions

• MA or hermetic storage are very promising quality preservation and insect control technologies.

• There are a number of challenges in the application of MA or hermetic storage:

1. Maintaining a well sealed storage structure.

2. Preventing permeation of gas through the structural membrane

(by improved liners)

.

3. Consider absorption and adsorption of carbon dioxide by the commodity.

4. In flexible storages improve liner durability; to insect damage; to rodent damage; to weather; and to mechanical damage.

5. For silo-bags daily oxygen ingress rate should be below

0.10 % O

2

/day.

6. For silo-bags oxygen permeability requirements of liners should be below 400 [mL/(m 2 24 h)]

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 27

Thank you for your attention !!!

Silobags for sealed storage of grain

October 14, 2014 Navarro - Effects of MA on insects in silo-bags 28

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