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EDO-PPP-GEN-GNR-INT-XXX-013-095-96-Rev-D -Edopec General Presantation for tank accesories

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10 05 2016
10.05.2016
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10.05.2016
ISSUED FOR INFORMATION
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ORIGINATOR
Published by
EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE
TİCARET LİMİTED ȘİRKETİ
Document Title
Head Office :
Palmiye Mah. 1219 Sk.
Gürarslan Apt. No:15 Kat:2
D:6 PK-33110
Yenısehır - Mersın -Turkeyy
P:+90 324 3260595
F:+90 324 3260596
www.edopec.com.
info@edopec.com
GENERAL PRESENTATION
Document No.
EDO
PPP
GEN
GNR
INT
XXX
013
095
096
Co. Org.
Doc
Disc.
Unit
Prj.
Prj.
Prıj.
Pro.Doc.
DCC Seq.
Cod
Type
Code
Code
type
NO
Year
Seq.No
No
Rev
Page
EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
53
A
Scale
EDOPEC CONSTRUCTION

Edopec Construction

Storage Tank Facilities





Designing and Engineering
Materials Supply
Consultant
Construction
Pipeline
Hydrotesting
 Construction/(Digging, Welding)
 Cathodic Protection Engineering
www.edopec.com

EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
KÜÇÜKTEKNİK MAKİNA -PETRAC

MANUFACTURE OF FUEL TANK ACCESSORIES



Pressure Vacuum Vent (TSEK-06/3014 )
Flame Arrester ( TSE 35-6-EX.K./024 )
Gauge Hatch
aa-)) Unlocking type
b-) Locking Type







c-) Non-atmospheric Gauge Hatch
Floating Suction Pipe
Blende Type Interrupter
Tank Level Indicator
Floating Roof Sealing System
Floating Roof According to API 650
MANUFACTURE OF FIRE PROTECTION ACCESSORIES



Foam Expulsing Systems. Foam Expulsing Ball
Fire Foam Nozzles, Fire Fuse
Foam Skimmers, Mixing Apparatus
www kucukteknik
www.kucukteknik
3 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
EDOPEC KÜÇÜKTEKNİK MAKİNA -PETRAC









Pig R
Pi
Receiver
i
Pig Launcher
Strainer
Fuel Filtering Vessels
Pipeline Flow Indicator
Isolated Coupling
C
Blown Down Silencer
Pressure Vessels
Heat Exchangers
4 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
EDOPEC CORROSION CONTROL
CORROSION and CATHODIC PROTECTION of MARINE STRUCTURES
Platform & Corrosion Monitoring of Pipelines
Corrosion Monitoring, Projection, Installation, Undertaking and Controlling of Cathodic
Protection of Jetty and Marine Pile Structures
CATHODIC PROTECTION SYSTEM of WATER & SEWERAGE WATER
Cathodic Protection Systems of Water Pipelines
Cathodic Protection Systems of Water Tanks
Cathodic Protection Systems of Water Works
CATHODIC PROTECTION of PETROLEUM PLANTS
Cathodic Protection System of Fuel Oil Pipeline
Cathodic Protection System of Underground and Storage Tanks
CATHODIC PROTECTION of NATURALGAS PLANTS
C th di P
Cathodic
Protection
t ti Systems
S t
off Natural
N t l gas Pipelines
Pi li
STEEL STRUCTURES IN CONCRETE
Cathodic Protection System of Reinforced Cored Steel
Cathodic Protection System of Dam Pipes
Chloride Extraction of Concrete
Re-alkalization System
ENGINEERING SERVICES CATHODIC PROTECTION
Design Service
Prodesign Tasks
Design Calculations
List of Conditions and Specifications
Detailing
Tests of Current Requirement
Solutions of Problems
Maintenance and Repair
Mounting
Field Experiments and Consult Services
Undertaking
5 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
TANK DESIGN AND SITE ERECTION
Engineering
E
i
i capacity
i and
dT
Tools
l
EDOPEC , can do design works shown below for aboveground
storage
g tanks in acc. with API 650
DRG
BASIC TANK FOUNDATION DETAIL
DRG
TANK BOTTOM PLATE MONTAGE DETAIL
DRG
ANCHOR DETAILS
DRG
TANK SHELL PLATE GENERAL LAYOUT
DRG
TANK SHELL STAIRS AND BALUSTRADE DETAIL
EXTERNAL EARTHING DETAILS
DRG
ROOF STAIR SHELL DETAIL
DRG
TANK LIGHTING DETAIL
DRG
ROOF STAIR SLEDGE DETAIL
DRG
TANK BOTTOM EXTERNAL CATHODIC
PROTECTION SYSTEM LAYOUT DETAIL
DRG
NOZZLE ORIENTATION
DRG
TR UNIT -TITANIUM ANOD DETAILS
DRG
ROOF DRAIN NOZZLES DETAIL
GEN
SHIPMENT AND PACKAGING DETAILS
DRG
SHELL MANHOLE DETAIL
DRG
DOME ACCESSUAR DETAIL
DRG
FIRE FIGHTING GENERAL LAY OUT
DRG
FOAM CHAMBER INSTALLATION DETAIL
DRG
INTERNAL CATHODIC PROTECTION SYSTEM
GENERAL LAYOUT DETAIL
DRG
EDOPEC ,acquires all the tank storage design standards.API ,
ASTM , ASME ,ASCE,NACE.
ASCE NACE
6 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
TANK DESIGN AND SITE ERECTION
7 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
TANK DESIGN
8 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
PETROLEUM DIVISION
9 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
ENGINEERING CAPACITY AND TOOLS
DOCUMENT NAME
STANDART
Edittion
TANK SHELL CALCULATIONS
API STANDARD 650 -Welded Steel Tanks for Oil Storage, Variable Point Calculation
TENTH EDITION, NOVEMBER 1998,ADDENDUM 4,
DECEMBER 2005
SELF SUPPORTED CONE ROOF
CALCULATIONS
API STANDARD 650 -Welded Steel Tanks forOil Storage, Variable Point Calculation
TENTH EDITION, NOVEMBER 1998,ADDENDUM 4,
DECEMBER 2006
FIRE FIGHTING CALCULATIONS
NFPA 15 Standard for Water Spray Fixed Systems for Fire Protection
1998 Edition
SOIL AND EARTHQUAKE INVESTIGATION
API STANDARD 650 -Welded Steel Tanks forOil Storage, SCE 7-98 - Minimum Design Loads For
Building and Other Structures
TENTH EDITION, NOVEMBER 1998,ADDENDUM 4,
DECEMBER 2005
INTERNAL CATHODIC PROTECTION
CALCULATIONS
NACE RP 0285 – Corrosion Control of Underground Storage Tank Systems by Cathodic Protection
NACE RP 0193 –External
External Cathodic Protection of On
On-Grade
Grade Metallic Storage Tank Bottom
EXTERNAL CATHODIC PROTECTION
CALCULATIONS
NACE RP 0285 – Corrosion Control of Underground Storage Tank Systems by Cathodic Protection
NACE RP 0193 –External Cathodic Protection of On-Grade Metallic Storage Tank Bottom
EARTHING CALCULATIONS
Marcus o. Durham , Ph.D., P.E.Fellow ,IEEE TheWay Corp.” Interaction and Design of Grounded System
For Tanks And Vessels” NACE RP 2003 –“Protection Againts Ignitions Arrising Aot of Static,Lightning,and
St Currens
Stray
C
Si th Edition
Sixth
Editi ,September
S t b 1998
ANCHORE CALCULATİON
API STANDARD 650 -Welded Steel Tanks forOil Storage, Variable Point Calculation
ANNULAR PLATE CALCULATION
API STANDARD 650 -Welded Steel Tanks forOil Storage, Variable Point Calculation
VENTİNG CALCULATION
API -2000 Venting Atmospheric andLow-Pressure Storage Tanks -Nonrefrigerated and Refrigerated
API STANDARD 2000FIFTH EDITION, APRIL 1998
WELD MAP
INSPECTION PLAN
WPS
PQR
LIST OF MATERIAL (STEEL LATE,BOLT,PIPE)
10 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
STORAGE TANK DESIGN ENGINEERING AND DOCUMENTS
11 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
PREFABRICIATION CAPABILITIES

EDOPEC

-In
In Mersin İskenderun ,


Tank accessories are manufactured in mersin.
In Mersin-İskenderun



500 m22 closed
l d area
Nozzle manufacturing, sandblasting,painting
1000 m2 open area
 Plate cutting,bending,profil
12 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
SHOP FABRICATION
Semi-manufactures which are used in Tank manufacturing;




Nozzles
Ladder for loading platform
Balustrades
Manhole etc.,
etc
are manufactured in EDOPEC subcontractors
13 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
SITE ERECTION (WMS;EQUIPMENT)
EDOPEC’s Manufacturings on field

1 st Method
1.
Ready Basement:
1.
2.
3.
4
4.
5.
6.
7.
8.
9.
10
10.
11.
12.
13.
14
14.
Fixing the Main Body Manufacturing limit and setting the crane
Distribution,assembling and spot welding of base plates.
Stopper welding to the Base plate.Assembling of 1st course plates,opening of
mainbody manholes.
Assembling of 2nd and 3rd course plates.First
plates First vertical and then the horizontal
weldings of 1st course.(Between 1st and 2nd course,not a base)
Assembling of 4th course and then vertical and horizantal welding between 2nd
and 3rd courses.This will continue like this till to the last course
Assembling of 4th course. According to the adverse weather conditions wind
ggirder can be pput on the middle course duringg the manufacturing.
g
Assembling of the last course’s upper wind girder
Remove the crane.Assembling of vertical columns.After finishing the welding of
ceiling girders,ceiling plates are mounted as clinker-built
Welding of Base plates.Assembling of Cathodic Protection anode supports
Welding between the base and the 1st course.
course
All manufacturing processes according to the nozzle orientation
Filling the water and hydrotesting
Loading the water out and drying.sandblasting and painting
Assembling of Tank accessories and commissioning
14 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
SITE ERECTION (WMS;EQUIPMENT)
EDOPEC’ manufacturings
EDOPEC’s
f
i
on Field
Fi ld
2 nd Method(Using Mobile Crane)
1.
Ready Basement:
1.
Fixing the main body manufacturing limit
2
2.
Distribution,assembling and spot welding of base plates.
plates
3.
Stopper welding to the Base plate.Assembling of 1st course plates,opening of mainbody
manholes
4.
Assembling of 2nd and 3rd course plates.First vertical and then the horizontal weldings
of 1st course.(Between 1st and 2nd course,not a base)
5.
Buildingg ladder to the inner p
part beginning
g
g from the 2nd course
6.
Assembling of 4th course and then vertical and horizantal welding between 2nd and 3rd
courses.This will continue like this till to the last course.
7.
According to the adverse weather conditions wind girder can be put on the middle
course during the manufacturing.
8.
Assemblingg of the last course’s upper
pp wind ggirder.
9.
Assembling of vertical columns.After finishing the welding of ceiling girders,ceiling plates
are mounted as clinker-built
10.
Welding of Base plates.Assembling of Cathodic Protection anode supports
11.
Welding between the base and the 1st course.
12.
All manufacturing processes according to the nozzle orientation
13.
Filling the water and hydrotesting
14.
Loading the water out and drying.sandblasting and painting
15.
Assembling of Tank accessories and commissioning
15 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
PROCUREMENT AND SUBCONTRACTING



EDOPEC’s procurement process is relative to ISO 9001:2000 Quality
System procedures.Should the occasion arises,we can define substantive
procurement operations for each projects.
projects
Vendor selections are relative to as its defined in,ISO 9001:2000 quality
system.Should the occasion arise we determine vendors only for that
project.
List of the vendors,which are approved at the end of the year or on certain
stages,are issued as approved vendors list to send out to the project
directors.
16 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
QA/QC




EDOPEC ,has ISO quality management systems.All the controls are done
periodically in every 6 months at our head office,manufacturing facilities
and construction sites.
Setting QA/QC systems in project terms is a regular application for our
company.Considering the project requirements,we can take an adventage
of new employee(s) for QA/QC
Sh ld the
Should
h occasion arise,EDOPEC
EDOPEC can bbenefit
f ffrom Th
Third
dP
Party Inspectors
I
for QA/QC.
EDOPEC accepts the QA/QC applications as an peremptory necessity for
it projects.
its
j t
17 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
TRANSPORT FACILITES

EDOPEC employs vendors for the transportation of manufactured
materials and products.

Local transportation is committed with EDOPEC’s vehicles.

During the manufacturing and loading EDOPEC uses its own equipments..
18 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
AVAILIBILITY OF BASE MATERIALS

EDOPEC supplys the Tank plates
from approved vendors.
19 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
SITE PICTURE
20 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
SITE PICTURE
21 EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
SAMPLE TANK FARM DESIGN
EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
22
STORAGE TANK ACCESORIES FA +GH+PVV
GAUGE HATCH
NON- ATMOSPHERİC
SAMPLİNG HATCH
FLAME ARRESTER WITH PRESSURE VACUUM VENT
23
EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
EMERGENCY VENT FOR STORAGE TANK
24
EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
FLOATING SUCTION ARM AND SWIVEL JOINT
25
EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
CLEANOUT DOOR
CLEAN OUT DOOR
26
HEAT TEARETMENT REPORT
EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
CLEANOUT DOOR
27
EDOPEC ENERJİ PETROL
MÜHENDİSLİK SANAYİİ VE TİCARET
İ İ
İ
İ
PIG EQUIPMENT
PIG SIGNAL
PIG R/L - CLOSURE
28
EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
PIPE LINE PIG RECEIVER AND LAUNCHER
29
EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
COMPANY INFORMATION
Head Office :
Palmiye Mah. 1219 Sk.
Gürarslan Apt. (Kapı No:15)
K t2D
Kat:2
D:6
6 PK
PK-33110
33110
Yenısehır -Mersın -Turkey
P:+90 324 3260595
F +90 324 3260596
F:+90
www.edopec.com.
info@edopec.com
30
EDOPEC ENERJİ PETROL MÜHENDİSLİK SANAYİİ VE TİCARET LİMİTED ŞİRKETİ
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