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2. MEMS Construction

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Coursera Specialization on Embedding
Sensors and Motors
ESM_C4M4V2
What is MEMS Technology?
• MEMS stands for Micro-electromechanical systems.
• A system of micro sensors,
actuators, and electronics made
on a common substrate
• Typically consist of a dedicated
sensor and the microelectronics
to process the voltage and
output a digital signal
• MEMS chips range from .02 to 2
milllimeters in length or width
[1]
[1]
[2]
Deposition Processes Common to MEMS and IC’s
[3]
Chemical Vapor Deposition (CVD)
(wafer)
Sputtering
[4]
Spin Coating of Photoresist
[5]
Optical Processes Common to MEMS and IC’s
[7]
[6]
Photolithography
Photomask
Etching Processes Common to MEMS and IC’s
[8]
Isotropic Wet Etching
[10]
Wafer Before
Dry (RIE) Etching
RIE Chamber [11]
[9]
Anisotropic Wet
Etching
Dry Etching Process [12]
Wafer After
Dry Etching
[13]
Process Steps to make a cantilever beam
[14]
(a)
(b)
(f)
Bulk Micromachining
• Selective removal of wafer via chemical
etching to produce mechanical structures,
such as beams and diaphragms
Doped Silicon
(e)
Silicon wafer
(a)
(c)
(d)
(b)
Silicon
wafer
Doped Silicon
Photoresist
Doped Silicon
(c)
[15]
Completed cantilever beam
Silicon
wafer
[16]
Process Steps to make a diaphragm
Surface Micromachining
(silicon
oxide)
(a)
• Layers deposited on the surface of the
wafer become mechanical structures
(silicon)
(b)
(c)
(silicon
oxide)
(d)
(polycrystalline
silicon)
(e)
(polycrystalline
silicon)
(f)
(silicon
oxide)
[18]
(g)
[17]
(silicon)
Cantilever beam: summary process
Cantilever beam: detail process
Polysilicon Resonator Made using Surface Micromachining
[19]
[1]
Comb structure produced
with surface micromachining
• The proof mass of the capacitive
accelerometer is separated into four
sections, each supported by springs
and connected to its own set of the
capacitive sensing fingers
Wafer Bonding
• The joining of two wafers via
fusion bonding, anodic bonding,
or bending using an intermediate
layer.
• All methods require wafers that
are flat, smooth, and clean
[20]
Fusion Bonding
+
Eutectic Bonding
[21]
Anodic Bonding
[22]
Citations
[1] www.mems-exchange.org
[2] www.memsjournal.com/2006/07/nanochips_mems_.html
[3] www.semitracks.com
[4] www.elveflow.com
[5] www.semicore.com
[6] www.sciencedirect.com
[7] www.wikipedia.com
[8] www.ucdavis.edu
[9] www.slideplayer.net
[10][13] www.nptel.ac.in
ESM_C4M4V2
Citations
[11] www.memsnet.org
[12] www.sciencedirect.com
[14] www.researchgate.net
[15] www.iopscience.iop.org
[16] http://81.161.252.57/ipci/courses/technology/inde_376.htm
[17] www/slideplayer.net
[18] https://www.photonics.com/images/Web/Articles/
2008/11/1/thumbnail_35519.jpg
[19] www.oakland.edu
[20] www.slideplayer.com
[21] www.mdpi.com
[22] www.seas.upen.edu
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