Product
Selector
A Guide to the Kingspan Range of
Integrated Building Envelope Solutions
2
Contents
Introduction
4
Fabrications, Safety & Lighting Solutions
About Kingspan Group
4
Product Range at a Glance
6
Market Sectors
10
System Benefits
12
Sustainability18
Cost Optimal Energy Saving Building Solutions
20
Standing Seam Systems
25
KingZip IP (KS500/1000 ZIP IP)
26
Insulated Roof & Wall Panels
29
Insulated Roof Panels
Trapezoidal Roof (KS1000/2000 RW)
Lo-Pitch (KS1000 LP)
Curved Roof (KS1000 CR)
Trapezoidal Secret-Fix (KS1000 DR/DRC)
Slate & Tile Support (KS1000/2000 TS)
Roof Tile (KS1000 RT)
Sinusoidal (KS1000 SRW)
Topdek (KS1000 TD)
30
32
34
36
38
40
42
44
Insulated Wall Panels
Architectural Wall Panels / Longspan Range
Optimo (KS600-1000 Optimo)
Trapezoidal Wall (KS1000/2000 RW)
Trapezoidal S
­ ecret-Fix (KS1000 DR)
Five Crown / Box Profile (KS1000 FC)
Sol-Air (KS1000 SA)
46
48
50
52
54
56
59
Fabrications60
Safety64
Lighting66
Colour Range 75
Controlled Environments83
Structural Products & Systems
87
Kingspan Energy Rooftop Solar PV91
3
BENCHMARK Façade & Roof Systems
95
Customer Services & Support
98
About
Kingspan Group
“Together we have the opportunity to make our built environments
more energy efficient, attractive, adaptable, environmentally sensitive
and productive. The way we build can be more effective and reach
higher standards than ever before. We can make our buildings really
work for us; consuming and generating energy smartly to become real
investments in our future”
Gene M. Murtagh, Chief Executive Officer, Kingspan Group.
These are Kingspan’s aspirations, and they
shape every aspect of how the Group works.
We go beyond the simple manufacture and supply of high
performance products, to provide our customers with solutions
that take into account every aspect of the challenges they face.
This bespoke, holistic approach has driven the success of our
business until now, and made Kingspan the market-leading
brand it is today. The Kingspan way includes exceptional service
and support, grounded in unrivalled technical expertise, a strong
commitment to environmental and social responsibility, investment
in continuous research and development, and powerful and
practical guarantees backing all products.
Our market-leading businesses epitomise the Group’s
philosophy of customer-led, value-added solutions.
Kingspan Group is the global leader in high performance
insulation, building fabric and solar integrated building envelopes
(see www.kingspan.com homepage). Founded in the late 1960s,
the Group has grown steadily to become a prominent brand within
the construction industry.
Global Presence
Today the Group has manufacturing plants around the globe,
sells in more than 85 countries and employs more than
6,000 people worldwide.
4
Introduction
About
Kingspan Group
The Group comprises four divisions:
■ Insulated
Panels;
■ Insulation;
■ Environmental;
■ Access
Floors.
Kingspan Insulated Panels, the biggest division of the four, is a
global leader in the design, development and delivery of advanced
building envelope products and solutions. It is widely recognised
in the industry for the high quality and performance of its products
as well as its commitment to excellent customer service and
technical support.
Our product portfolio includes Standing Seam Systems; Insulated
Roof & Wall Panels; Fabrications, Safety & Lighting Solutions;
Controlled Environments; Structural Products & Systems;
Steel Building Solutions; Insulated Door Components;
Kingspan Energy Rooftop Solar PV and BENCHMARK high-end
Façade & Roof Systems.
Our wide range of products allows developers, architects and
contractors to meet and exceed today’s construction challenges
and create functional buildings that are aesthetically pleasing,
energy efficient, safe, cost effective and sustainable.
This product selector has been specifically designed for the UK
and Irish markets and showcases the Standing Seam Systems and
Insulated Roof & Wall Panels in detail, with a overview on some of
the other portfolios. For further information on the other ranges,
please refer to the www.kingspanpanels.co.uk website.
●Kingspan Locations
5
Product Range
At a Glance
Standing
Seam Systems
KingZip IP
KS500/1000 ZIP IP
Insulated Roof
& Wall Panels
Insulated Roof Panels
Trapezoidal Roof
KS1000/2000 RW
Lo-Pitch
KS1000 LP
Curved Roof
KS1000 CR
Trapezoidal Secret-Fix
KS1000 DR/DRC
Slate & Tile Support
KS1000/2000 TS
Roof Tile
KS1000 RT
Sinusoidal
KS1000 SRW
Topdek
KS1000 TD
6
Introduction
Product Range
At a Glance
Insulated Wall Panels
Optimo
KS600-1000 Optimo
Sol-Air
KS1000 SA
Trapezoidal Wall
KS1000/2000 RW
Trapezoidal Secret-Fix
KS1000 DR/DRC
Five Crown
KS1000 FC
Architectural Wall Panel (AWP) / Longspan Range
Micro-Rib
KS600-1000 MR
Euro-Box
KS600-1000 EB
Flat
KS600-1000 FL
Flat-Stucco
KS600-1000 FL-S
Mini-Micro
KS600-1000 MM
Convex
KS600-1000 CX
Plank
KS600-1000 PL
Wave
KS600-1000 WV
Tramline
KS1000 TL
Curvewall
KS1000 CW
Louvre
KS1000 LV
7
Product Range
At a Glance
Fabrications, Safety
& Lighting Solutions
Fabrications
Preformed Corners
Top Hats
Gutters
Flashings
Safety
Lighting
Kingspan Day-Lite
Architectural
Safeside
Kingspan Day-Lite
Klick
Safepro2
Kingspan Day-Lite
Trapezoidal
Saferidge
Safetraxx
Kingspan Day-Lite
Upstand
8
Introduction
Product Range
At a Glance
Controlled
Environments
UltraTemp
Temperature
Controlled Systems
Structural Products
& Systems
UltraTech
Cleanroom
Systems
UltraBox
Walk-In
Coldrooms
Kingspan Energy
Rooftop Solar PV
Multideck
Floordeck
Roof Mounted
PV System
Multibeam & Multichannel
Purlins & Cladding Rails
BENCHMARK
Façade & Roof Systems
BENCHMARK Evolution
Design Wall Series
BENCHMARK Kreate
Integrated Façade System
BENCHMARK Konnect
BENCHMARK Karrier
BENCHMARK Wall Liner
Engineered Façade Systems
BENCHMARK Envirodek
BENCHMARK Topspan
BENCHMARK Roofliner
Roof Systems
9
Market
Sectors
Our products are used in a wide range of sectors for any building type.
The sectors below give an indication of the variety of uses of our products.
Private Housing
Jersey Airport Control Tower, UK
Abertay University, UK
Image courtesy of Gazeley and Central Photography.
Infrastructure
Industrial
Image courtesy of Formation Architects.
Blue Planet, Chatterley Valley, UK
Hotel & Leisure
Community & Amenity
Europa Gym, Bexley, UK
Hastings Court, New Zealand
10
Introduction
Market
Sectors
Education
St. John’s Academy, UK
Offices
Health
Opus Business Park, UK
Holywell Hospital, UK
Retail
Harley Davidson, France
11
System
Benefits
Kingspan insulated panels are single component,
factory pre-engineered systems.
The panels are made up of Kingspan’s unique FIREsafe & FIBREfree
PIR (Polyisocyanurate) insulation core which is sandwiched between
two layers of metal sheets – one the external weather side, the other
a pre-finished internal liner. The result is a single component solution
that replaces multi-part construction.
Kingspan insulated roof and wall systems offer significant
advantages over conventional site-assembled systems.
They provide a fast, single-fix installation with high and durable
thermal performance, insulation continuity, minimal air leakage and
the elimination of interstitial cavity condensation and cold bridging.
Single Component
Accelerated build speed can
reduce time on site
Durability
Lifetime performance
High Performance Insulation
High U-values / FIREsafe / FIBREfree
Exterior Metal Skin
Perfect weather barrier
Interior Metal Skin
Perfect vapour barrier
Airtight System
Guaranteed for the lifetime
of the building
12
Image courtesy of Hallford Refurbishments Ltd.
Introduction
System
Benefits
Storagebase, Wednesbury, UK
Quality Assurance
Kingspan strives to continually deliver the best quality products
and, with this in mind, all panels are manufactured in production
facilities which are certified to ISO 9001.
Kingspan Insulated Panels sources its colour coated metal from
several world class coating suppliers and the Guarantee includes a
coatings protection against corrosion, chemical attack,
ultra-violet radiation, humidity and abrasion for up to 40 years
(in nominated geographic zones), so the building owner can be
sure that the building will continue to look good year on year.
The thermal efficiency and structural performance of the panels
are guaranteed for periods in excess of 25 years.
Kingspan Insulated Panels has attained certification to
Environmental Management Standard ISO 14001 across most
of its manufacturing sites globally and is currently working to
complete accreditation for the remaining sites. The majority of sites
have also achieved OHSAS 18001 (Health & Safety).
Kingspan Insulated Panels’ unique FIREsafe PIR insulation core
is tried, tested and proven by internal teams and external bodies for
consistent thermal, structural and fire performance.
Kingspan Guarantees
In recognition of the many different demands that are placed
on construction professionals today, Kingspan Insulated Panels
guarantees not just one aspect of its products, but all of the key
performance areas.
Kingspan Guarantees are the only guarantees that cover the
coating, durability, structural, fire and thermal performance of a
product in a single, unique package.
13
System
Benefits
Ease & Speed of Build
Site-assembled, Multi-component System
Unlike traditional multi-component systems, Kingspan insulated
metal-faced panels are single-component systems, delivered by
one company.
Site-assembled, built-up systems are more likely to experience
delays in construction due to the scheduling of multiple trades and
the ordering of multiple components.
The systems can be quickly and easily installed with the aid
of mechanical lifting equipment through a single-fix installation
process. The rapid speed of installation can help to reduce the risk
of accidents, as less time is spent working at height. It also means
that the building is weathertight sooner, allowing internal fit-out and
external finishing to commence earlier, minimising delays and the
need for multiple trades, therefore achieving a significant reduction
of overall build programme and cost.
At the same time, guarantees, service support, site inspections and
maintenance are also supplied by multiple sources which can lead
to an increased risk of liabilities.
Insulated Panel, Single-component System
FIBREfree System
■ Closed
■ zero
cellular structure of the insulation =
moisture ingress;
■ no
■ lifetime
■ No
air infiltration; and
thermal reliability, without ageing or degradation.
risk of toxic mould and bacteria growth.
■
No
risk of building’s or employers liability insurance cover
exclusion for presence of toxic mould.
■ No
14
release of fugitive fibres into internal environments.
Introduction
System
Benefits
The easiest, fastest and most cost-effective
strategy to reduce heating and cooling energy
demand and construction costs is to use
Kingspan insulated roof and wall systems.
The excellent thermal performance of
Kingspan insulated panels can result in energy
savings of as much as 30% more than standard,
cavity-based insulation systems.­­
Superior U-values
Guaranteed Airtightness & Weathertightness
Kingspan insulated panels have a FIREsafe & FIBREfree PIR
insulation core, uniquely designed in-house to guarantee a superior
thermal performance in hot and cold climates. The panels are
fitted to the exterior of the building and create a thermal skin that
reduces internal temperature loss and provides a thermal shield
against external temperatures.
One of the biggest sources of building heat loss or heat gain is due
to air leakage i.e. ‘leaking buildings’. The superior joints on
our systems ensure that they remain both air and weathertight over
the life of the building.
We guarantee:
■ Insulation
The closed cellular structure of the insulation provides zero
moisture ingress with no air infiltration. This guarantees lifetime
thermal reliability, without ageing or degradation.
■ Low
continuity with no gaps or missing insulation;
energy usage and operating costs;
■ Exceptional
■ Low
■3m3/hr/m2
Design Flexibility & Aesthetic Appeal
Kingspan’s commercial and industrial wall and roof systems
offer designers a comprehensive range of building solutions for
vertical and horizontal wall applications and for flat and pitched
roof applications. The wide range of fabrication accessories
enables the creation of fully integrated, eye catching and unique
architectural features.
Available in multiple profiles, finishes, colour options and cover
widths, Kingspan insulated panels provide customised building
design and creative freedom.
All our panels are easily integrated with traditional construction
methods and building systems.
15
U-value compliance and reliability;
CO2 emissions;
airtightness certainty at 50Pa.
System
Benefits
Fire Performance
The ability of buildings to perform well in the case of fire and to offer protection to both occupants and property are of primary
importance to specifiers, owners, investors and insurers.
Kingspan Insulated Panels takes this issue extremely seriously and therefore all products have undergone extremely rigorous
testing to ensure that they not only meet regulatory standards, but in most instances go far beyond.
Reaction to Fire Performance
■ USA
Kingspan Insurer Certified FIREsafe PIR core insulated panels can
achieve high levels of reaction to fire performance in tests specified
for regulatory purposes and large scale tests developed by the
insurance industry.
■ UK:
/ Global: NFPA 285 Façade testing;
BS 8414 – Façade testing; passed BR 135 & LPS 1582;
■ Nordic
countries – SP Fire 105 Façade testing.
Resistance to Fire Performance
In summary:
Kingspan insulated panels can achieve up to 60 minutes fire
insulation and integrity according to EN 1364 and up to
FR60 according to UK Insurance Industry Standard LPS 1208,
for external applications.
■Europe:
EN 13501-1, particularly B-s1,d0. The ‘s1’ rating, being
the best (lowest) smoke rating;
■ Global:
FM 4880 – Class 1 Internal wall and ceiling panels
without height restriction;
■ Global
Insurance: FM 4881 – Class 1 External wall panel
systems;
■ Global
insurance: FM 4471 – Class 1 Roof panel systems;
■UK
Insurance: LPCB certified to LPS 1181 Grade EXT-A & B, for
external roof and wall panel systems;
LPS 1181: Part 1. The test shown below forms part of the assessment requirements for EXT-B and EXT-A approval.
Test set up
During test
Inspection of char formation after test
16
Introduction
System
Benefits
One of the most convincing arguments for
the use of Kingspan Insurer Certified PIR core
insulated panels is the way they react to fire
in real building fire situations.
These case studies cover the performance of various Kingspan PIR
panel systems in different applications including an external arson
attack. We have published every single case study that we have
had done on our panel systems with the exception of those that
the client has asked to remain confidential. In every case, the PIR
core panels have been found to have performed very well with no
evidence of contribution to fire spread.
Independently-researched real fire case studies have proven the
performance of Insurer Certified PIR panel systems in the UK,
Ireland and mainland Europe.
Overall Conclusions
We have been building up a library of real fire case studies over
the years including the following independent fire investigations by
Tenos, a leading fire engineering consultancy with global reach,
based in the UK:
■ Wharfedale
Transport, Ireland;
■ Crude
Oil Pool Fire, Netherlands;
■ Clifton
Comprehensive School, UK;
■ RA
panels did not char significantly outside of the area of
the main fire.
■ Dominant
influence on fire
severity was the contents
of the building – fire severity
not significantly influenced by
the PIR panel.
■ No
evidence to indicate
that PIR panels increased the
risk of fire spread.
Food Hall, UK;
Wood Adhesives, UK;
■ Furniture
were not propagated within the PIR core.
■ PIR
Preparation Facility, Heathrow Airport, UK;
■ Suffolk
cores charred in the immediate vicinity of fire.
■ Fires
Hospital, UK;
■ Spider
■ Food
■ PIR
Retail Warehouse, Presov, Slovakia.
17
Sustainability
Overview
Sustainability is firmly at the heart
of Kingspan’s approach.
Kingspan’s sustainability vision is “to be a global leader in
sustainable business and establish a leading position in providing
sustainable, renewable and affordable best practice solutions for
the construction sector.”
The achievement is being prioritised at Holywell and Sherburn, UK,
which are the largest sites. There are already small-scale renewable
energy systems in place, including solar thermal hot water, wind
and a large scale photovoltaic array, commissioned in 2011, that is
currently delivering over 300,000kWh per annum.
We don’t just manufacture and supply sustainable products,
we also aim to operate within a sustainable business.
A new energy performance contract is also in place at Holywell;
partly funded by the UK Green Investment Bank and costing over
£700,000, and is currently saving 1,130,000kWh of electricity use
per annum.
Sustainable Business Model
Approximately 20-25% of the steel used in Kingspan insulated
panels in Europe is recycled. Currently, core waste is recycled back
into the manufacturing process at our site in Ireland, and systems
and methodologies for responsibly dealing with waste insulation are
in place at the other manufacturing sites. All our sites in the UK are
zero waste to landfill.
Kingspan Insulated Panels has recently achieved ISO 50001
Energy Management Certification for its Holywell site, in recognition
of the continual improvement of energy performance.
Sustainable Products
Kingspan Insulated Panels has attained ISO 14001 for its sites
in the UK and Ireland. All manufacturing sites have achieved
BS EN ISO 9001 and the majority also have OHSAS / ISO 18001.
All key suppliers are either working towards ISO 9001 / 14001 and
OHSAS 18001, or have already achieved it.
At Kingspan Insulated Panels, we provide both materials and
services that can help a project to be more cost effective,
sustainable and gain higher ratings in the different environmental
assessment methods.
In 2007, Kingspan was the first insulated panel manufacturer to
put its key roof and wall panel products through a formal and
independently assessed Life Cycle Analysis (LCA) by the Building
Research Establishment and achieved a top A+ rating according to
the Green Guide to Specification. These ratings were reconfirmed
in 2010 and are currently being reassessed in combination with
plans to certify a larger part of our product range.
In 2012, Kingspan Insulated Panels became the first manufacturer
of insulated metal cladding systems to be certified to the
prestigious Carbon Trust Standard, which is designed to provide a
robust, objective analysis of a company’s carbon emissions.
In 2011, Kingspan Group embarked on a Net-Zero initiative.
The target is to have all Kingspan facilities running on renewable
power by 2020, with an interim target of achieving 50% by 2016.
Kingspan Insulated Panels’ full range of products can make
a significant contribution to achieve higher ratings in building
certification methodologies such as BREEAM and LEED.
Commercial Cradle to Grave Diagrams (LCA)
Roof Specification*
High Performing Specifications
A+
Best
Performing
Roof Specifications
Poor Performing Specifications
A
B
C
D
Worst
Performing
Roof Specifications
Kingspan KS1000 RW
ECOsafe 0.47 Ecopoints
Wall Specification†
High Performing Specifications
A+
Best
Performing
Wall Specifications
E
Poor Performing Specifications
A
B
C
D
E
Worst
Performing
Wall Specifications
Kingspan KS1000 RW
ECOsafe 0.47 Ecopoints
KS600/900/1000 AWP
ECOsafe 0.53 Ecopoints
*Low Pitched Roof: KS1000 RW panel with ECOsafe insulation core manufactured at Holywell. Supported on cold rolled steel purlins and structural sections.
Steel facings; generic organic coatings. Insulation 120mm core thickness.
†External Wall: KS1000 RW panel with ECOsafe insulation core manufactured at Holywell vertically laid. Supported on cold rolled steel rails. Steel facings; generic organic
coatings. Insulation 70mm core thickness. KS600/900/1000 AWP Panel with ECOsafe PIR insulation core manufactured at Holywell horizontally laid. Supported on cold
rolled steel rails and structural frame. Steel facings; generic organic coatings. Insulation 80mm core thickness.
18
Environmental
Methodologies
Introduction
Sustainability
A recent analysis has shown that Kingspan Insulated Panels’ products can contribute directly up to
28% of the BREEAM credits, and towards up to 27 points of the 110 points available within the LEED
accreditation.
BREEAM (Building Research Establishment Environmental
Assessment Method) is the world’s leading environmental
assessment method.
LEED V4 (Leadership in Energy and Environmental Design)
is the world’s second most widely adopted environmental
assessment method.
BREEAM is divided into 10 categories, each carrying different
scores.
LEED is divided into 9 categories, each carrying different scores.
Pollution
10%
Management
12%
Land Use
& Ecology
10%
Transport
8%
Water
Efficiency
11 pts
Innovation
6 pts
Energy
19%
Materials
12.5%
Sustainable Sites
10 pts
Regional Priority
4 pts
Health &
Wellbeing
15%
Waste
7.5%
Integrative Process
1 pt
Location
& Transportation
16 pts
Indoor
Environmental
Quality 16 pts
Materials & Resources
13 pts
Water
6%
Energy &
Atmosphere
33 pts
An additional 10% is awarded to innovation.
Kingspan Insulated Panels’ products can help achieve credits in
the following categories:
Kingspan Insulated Panels’ products can help achieve credits in
the following categories:
Materials
Materials & Resources
■ Green
■ 100%
Guide A+ Rating.
with ISO 14001 demonstrating that products
contain responsibly sourced materials.
reusable.
■ Compliance
■ Pallets,
plastic packaging etc. collected on site after delivery,
helping reduce waste on site during construction.
■ Environmental
■ Insulated
Profiling by the Building Research Establishment
(BRE) for certain products.
panels typically contain 14.5% to 17.5% recycled
content.
■Approved
Energy
■ Reduction
of carbon emissions and energy consumption.
■ Photovoltaic
environmental profiling available for most products.
Energy & Atmosphere
systems.
■ Reduction
of carbon emissions and energy consumption.
Health and Wellbeing
■ Photovoltaic
■ Free
Indoor Environmental Quality
from Volatile Organic Compounds (VOCs) emissions.
■ Daylighting
■ High
solutions.
■ Free
performance acoustic solutions and advice.
systems.
from Volatile Organic Compounds (VOCs) emissions.
■ Daylighting
solutions.
Waste
■ High
■ Pallets,
Sustainable Sites
plastic packaging etc. collected on site after delivery,
helping reduce waste on site during construction.
■ Envelope
■ Gutter
Pollution
■ Reduction
■ Gutter
of NOx emissions from buildings.
solutions with high solar reflective coatings.
/ rainwater design calculations.
Innovation
/ rainwater design calculations.
■ LEED
Accredited Professional (LEED AP) working in the
business.
Innovation
■ Various
performance acoustic solutions and advice.
■ Products
innovation credits particularly in the ‘Energy’ category.
19
eligible for innovation on a project specific basis.
Cost Optimal Energy
Saving Building Solutions
With the ever increasing demand for sustainable
buildings and building methods, it is becoming
essential to take into consideration what the
options are at an early stage of the project.
Introduction
Why do we need Cost Optimal Energy Saving
Building Solutions?
The UK needs Cost Optimal Energy Saving Buildings to minimise
the financial impact of rising fuel costs in buildings, therefore it is
essential to reduce lifetime operational costs.
For over 40 years, we at Kingspan Insulated Panels have pushed
the boundaries of the building envelope, creating the world’s most
advanced high performance systems.
With a holistic building design that concentrates on the design
of the whole building, rather than just focusing on a specific area
such as the building envelope only, it is possible to design more
accurately, more efficiently and at optimum cost. For example,
enhancing the building envelope provides the opportunity to
downsize internal building services, thereby often reducing
the capital cost for the whole building when costs associated to
the reduced plant size exceed the costs associated to the
enhanced envelope.
Through our knowledge, and innovation and world-class technical
expertise, we can provide future-proofed Cost Optimal Energy
Saving Building Solutions to help architects and design teams
realise affordable, energy efficient and sustainable buildings.
Holistic Building Design Inputs­
Cooling
system
Building
orientation
Geographical
location
Demands
Building
envelope
Hot water
system
Heating
system
Auxillary
(different zones)
Lighting
design
What are Cost Optimal Energy Saving Building
Solutions?
(fans, pumps,
etc)
Low / zero
carbon
technologies
Kingspan Cost Optimal Energy Saving Building Solutions can offer:
■ Less
Capital Cost: Kingspan has proven that the integration of
an enhanced building envelope, with a holistic design approach
that identifies the most cost-effective whole building specification,
often results in a reduction in capital cost.
Building designs that reduce both whole building capital
cost and lifecycle operational cost.
Buildings designed with Cost Optimal Energy Saving Building
Solutions provide many compelling advantages to the different
property stakeholders; they consume less energy, they emit less
carbon dioxide and they are environmentally responsible over their
lifetime, but the perception is that these types of buildings carry
substantial capital cost premiums.
■ Higher
Return on Investment: Cost Optimal Energy Saving
Building Solutions that have a capital cost uplift provide significant
operational cost reductions and offer rapid return on investment.
■ Lifetime
Operational Cost Savings: Cost Optimal Energy
Saving Building Solutions feature envelope systems that
maintain their thermal performance over time, limiting the
occupiers’ exposure to escalating operating costs over the
lifetime of the building.
Kingspan Cost Optimal Energy Saving Building Solutions can
deliver minimum capital and lifetime operation costs for a building.­­
■ Future-proofed
Buildings: ­­­Cost Optimal Energy Saving Building
Solutions drive higher rental income, maximise occupancy levels,
reduce operating costs, enhance asset value and minimise the
risk of rising fuel costs to provide ‘future-proofed’ buildings.
■ Enhanced
BREEAM/LEED Ratings: Additional BREEAM
/ LEED credits can be achieved, enhancing green building
credentials and providing market differentiation.
20
Exemplar
Case Studies
Introduction
Cost Optimal Energy
Saving Building Solutions
Kingspan Insulated Panels has carried out extensive research in conjunction with­­AECOM,
a world leading building design consultancy, to identify the positive impact of more efficient
building envelopes for buildings in various parts of the UK.
Return on Investment (ROI) is a performance measure used
to evaluate the efficiency of an investment, or to compare the
efficiency of a number of different investments. To calculate ROI,
the benefit (return) of an investment (net of initial cost of investment)
is divided by the cost of the investment; the result is expressed as
a percentage or a ratio.
Each scenario was calculated using three starting building fabric
standards: backstop, notional and enhanced.
■ Backstop:
Less Insulation
Roof = 0.25W/m2K / Wall = 0.35W/m2K
■ Notional:
Medium Insulation
Roof = 0.18W/m2K / Wall = 0.26W/m2K
Net Present Value (NPV) is the difference between the present
value of cash inflows and the present value of cash outflows.
NPV is used in capital budgeting to analyse the profitability of an
investment or project.
■ Enhanced:
More Insulation
­­ oof = 0.15W/m2K / Wall = 0.20W/m2K
R
Results are dependent on various parameters such as building
type, location, orientation, etc.
Internal Rate of Return (IRR) is the discount rate often used in
capital budgeting that makes the net present value of all cash flows
from a particular project equal to zero. Generally speaking,
the higher a project’s internal rate of return, the more desirable
it is to undertake the project. As such, IRR can be used to rank
several prospective projects a firm is considering. Assuming all
other factors are equal among the various projects, the project
with the highest IRR would probably be considered the best and
undertaken first.
Having applied an envelope, a building specification is assigned
based on cost-effectiveness (applying the most cost-effective
changes first) to develop the capital cost model.
Lifetime operational costs are then calculated. It is then possible to
recognise financial benefits of various building specifications over
others in terms of Net Present Value (NPV), Return on Investment
(ROI) and Internal Rate of Return (IRR).
For further information see: http://www.kingspanpanels.co.uk/why-kingspan/value-proposition/
21
Cost Optimal Energy
Saving Building Solutions
We have now entered into an era of energy
efficiency and financial returns, where energy
saving buildings are designed, constructed,
operated and maintained with minimal cost.
The envelope must offer thermal performance suitable to the
local climate but it is not just the building envelope that must be
considered at this stage, it is important to take a holistic approach
to the energy efficiency of internal plant. Important elements such
as a building’s daylighting design must always be carefully
considered, taking location and climate into account. Kingspan’s
daylighting systems can be incorporated into building designs to
further decrease energy consumption, by reducing the need for
electric lighting.
Energy efficiency must always be addressed before considering
renewable energy. In order to achieve a cost optimal energy saving
building design it is essential that annual energy consumption is
minimised before incorporating low or zero carbon technologies.
Taking a holistic approach, the envelope and internal heating
and cooling system should be designed simultaneously while
always considering cost. The size of the heating and cooling
system depends very much on the building envelope and it has
been found that improving the efficiency of the building envelope
reduces the size of internal systems and hence reduces their cost.
This also results in heating / cooling energy consumption reduction.
This approach often results in a lower capital cost for the building
envelope and heating / cooling system combined.
“By applying Kingspan’s threestep process of EnvelopeFirst­­­
& Optimised Building Services,
Insulate & Generate and Net-Zero
Energy Buildings, ­­­it is possible to
achieve a Cost Optimal Energy
Saving Building Solution.”
STEP
1
Route to Net-Zero
Energy Buildings
Energy efficient internal building services with intelligent controls
should also be included at this stage. Kingspan Insulated Panels’
building envelope products and solutions provide enhanced
thermal conductivity with low air permeability to ensure thermal
performance robustness throughout the building’s lifecycle.
Our wide range of Kingspan roof, wall and façade insulated panel
systems, including daylighting, come in various colours and
finishes to suit any design requirement.
EnvelopeFirst &
Optimised Building Services
The first step, EnvelopeFirst & Optimised Building Services,
optimises the insulation, airtightness, heat loss / gain and daylight
design of the building envelope for its intended life, whilst ensuring
the building’s services are geared to energy efficient operation.
It is of utmost importance that the building envelope is appropriate
before embarking on other energy efficient measures as the
building envelope tends to last the life of the building. It is
mandatory to get the design correct to ensure low operational
cost for the entire lifetime of the building.
Step 1
EnvelopeFirst & Optimised Building Services
Building envelope optimisation plus building
services geared to efficient operations.
22
Route to Net-Zero
Energy Buildings
Introduction
Cost Optimal Energy
Saving Building Solutions
STEP
2
Insulate & Generate
- Integrated LZC Technologies
STEP
3
The second step is called ‘Insulate & Generate’. At this stage,
additional enhancements to the building fabric and / or internal
duct / pipework are introduced and low or zero carbon technology
systems are added to further reduce the overall energy footprint.
Low or zero carbon technologies such as Kingspan Roof Mounted
PV Systems are perfectly suited to help reduce energy bills for
buildings with large roof space.
Net-Zero
Energy Buildings
The final step is called Net-Zero Energy Buildings (NZEBs).
The purpose of this stage is to ensure that the overall annual
performance of the building balances out. This usually involves
enhancing the renewable energy producing technologies
incorporated in the building, and may require investment in off-site
energy saving schemes called ‘allowable solutions’ in the UK.
Having applied the steps above to reach a given target, it is
necessary to calculate the lifetime operational cost by incorporating
the cost associated with rising fuel costs and replacement of
internal plant (keeping in mind an improved fabric will reduce
the cost of internal plant). If the process is completed to
reach different carbon targets, it is then possible to calculate a
Return on Investment (ROI), Net Present Value (NPV) and Internal
Rate of Return (IRR).
Likewise, Kingspan Sol-Air, a thermal air heating insulated panel
system that channels passive solar heat gain into the heating
system hence reducing its energy consumption, is perfectly suited
for buildings with fresh air requirements. Other buildings may
require different solutions, including solar thermal, wind and even
heat pump technologies, all of which are available from one of
Kinspan’s other divisions.
The energy saving solutions selected at this stage depend on a
number of variables, including cost effectiveness, building type,
internal demands, orientation, geographical location and climate.
Kingspan Energy, a sub-division of Kingspan Insulated Panels,
offers businesses and building owners the opportunity to maximise
the use of the roof space thus reducing their energy costs and
enhancing the value of their property without the need for any
upfront capital outlay. These systems are guaranteed for 25 years
with lifetime monitoring and maintenance.
“Kingspan provides global,
sustainable, energy saving
building solutions for all sectors.”
Backed by over 40 years of technical experience, rooted in
customer service, and steeped in industry knowledge, we are
leading the way on the journey towards a collective sustainable
future, and are perfectly placed to support customers, the industry
and society as a whole as we all progress towards a true net-zero
energy future.
Step 2
Step 3
Insulate & Generate
Net-Zero Energy Buildings
EnvelopeFirst & Optimised Building Services plus
integrated low or zero carbon technologies.
Insulate & Generate plus renewable energy
enhancements & / or off-site energy saving schemes.
23
24
Standing
Seam Systems
Standing
Seam Systems
A unique high performance standing seam insulated
roof panel system offering premium aesthetic and that is
zipped on-site to create a weathertight solution.
25
Standing
Seam Systems
KingZip IP
KS500/1000 ZIP IP
St. Thomas Primary School, Swansea, UK
KingZip IP is a unique insulated standing seam
roof panel, which gives a secret-fix appearance
unrivalled in the composite panel market.
The panel can be used on roofs with pitches of
1.5º or more after deflection.
Product Features
Profile:
Standing Seam
Fixing detail:
Secret-fix appearance
Metal type:
Steel and aluminium
Colours:Kingspan XL Forté (Symphony / Vivace /
Crescendo), Kingspan Spectrum (Solid /
Metallic / Diamond) and in Aluminium in
mill finish as standard, with colours
on request
Application:Pitched roofs of 1.5º or more after
deflection
Lengths:
From 1.8m to 25.7m
Cover width:
500mm and 1000mm
Environmental rating:May be Green Guide A+ rated, subject
to project specific assessment
Fire rating:
LPCB approved
Product compatibility:Integrates with Kingspan Day-Lite
Upstand, Kingspan Safety solutions and
Kingspan Roof Mounted PV System
Seals:Factory-applied side lap and
anti-condensation tape and site-applied
end lap sealants
26
KingZip IP
KS500/1000 ZIP IP
Standing
Seam Systems
Standing
Seam Systems
Griffen Valley School, Dublin, Ireland
Oxley Park School, Milton Keynes, UK
KS500 ZIP IP
500mm Cover Width
65mm
Core
Thickness
KS1000 ZIP IP
1000mm Cover Width
65mm
Core
Thickness
Product Specifications and Accreditations
Product
Reference
Standard
Temp.
Hygiene
EnvironmentControl
KS500/1000 ZIP IP



High
Humidity

LowFire Rating
Temp.
LPCB FM
•

Dimensions, Weight and Thermal Performance
KS500 ZIP IP
Core Thickness (mm)
45 90 110124147
KS1000 ZIP IP
45 90 110124147
Overall Thickness (mm)
110155175189212
110155175189212
U-value (W/m2K)
0.450.250.200.180.15
0.450.250.200.180.15
Weight (kg/m2) 0.9 alu / 0.4 steel
9.1 10.911.712.313.2
8.3 10.110.911.412.3
Weight (kg/m ) 0.5 steel / 0.4 steel
11.112.913.714.315.2
10.011.812.613.214.1
2
The U-values have been calculated using the method required by the appropriate National Building Regulations.
27
•
28
Insulated Roof
& Wall Panels
Insulated Roof
& Wall Panels
An extensive range of high performance secret and
through-fix insulated wall panel systems that can be laid
vertically or horizontally, and roof panels systems that are
suitable for any pitched or flat roof applications; all come
in a wide range of colours, profiles and textures.
29
Insulated Roof
& Wall Panels
Trapezoidal Roof
KS1000/2000 RW
Leongatha Specialist School, Victoria, Australia
Harbourgate, Portsmouth, UK
Trapezoidal Roof is a through-fix, trapezoidalprofiled insulated roof panel, which can be used
for building applications with roof pitches of
4°or more after deflection.
Product Features
Profile:Trapezoidal
Fixing detail:Through-fix
Metal type:Steel
Colours:Kingspan XL Forté (Symphony / Vivace /
Crescendo) and Kingspan Spectrum
(Solid / Metallic / Diamond)
Application:Pitched roofs of 4° or more after deflection
Lengths:KS1000 RW: From 1.8m to 29m
KS2000 RW: From 5m to 20m
Cover width:
1000mm and 2000mm
Environmental rating:Green Guide A+ rating as per the
BRE Global “The Green Guide to
Specification”, Green Guide 2008 ratings
(KS1000 RW only)
Fire rating:LPCB, FM approved (KS1000 RW only)
Product compatibility:Integrates with Kingspan Day-Lite
Trapezoidal & Upstand, Kingspan Safety
solutions and Kingspan Roof Mounted
PV System
Seals:Optional factory-applied side and end lap
weather seals
30
Trapezoidal Roof
KS1000/2000 RW
Insulated Roof
& Wall Panels
Insulated Roof
& Wall Panels
Paraparaumu College, Wellington, NZ
KS1000 RW
1000mm Cover Width
30.5
35
Core
Thickness
KS2000 RW
2000mm Cover Width
30.5
333.3mm
35
Core
Thickness
Product Specifications and Accreditations
Product
Reference
Standard
Temp.
Hygiene
EnvironmentControl
KS1000 RW



KS2000 RW



High
Humidity


LowFire Rating
Temp.
LPCB FM
•
•
 
 •
 Contact Kingspan Quotes or Technical team.
Dimensions, Weight and Thermal Performance
Core Thickness (mm)
4050607080100
115
120
137
150
Overall Thickness (mm)
71 81 91 101111131146151168181
U-value (W/m2K)
0.460.380.350.300.250.200.180.160.150.14
Weight (kg/m2) 0.5 steel / 0.4 steel
9.9 10.310.711.011.512.312.813.113.714.2
The U-values have been calculated using the method required by the appropriate National Building Regulations.
31
Insulated Roof
& Wall Panels
Lo-Pitch
KS1000 LP
Hotel Kilkenny, Kilkenny, Ireland
Opus Business Park, Peterborough, UK
Lo-Pitch is a secret-fix, shallow-profiled roof
insulated panel with raised side joints.
This system is ideal for all applications where
the roof pitch is 1.5º or more after deflection.
Product Features
Profile:Upstand profile along panel side joint with
minor profiles across the panel width
Fixing detail:Secret-fix appearance created by elevated
and capped fasteners clipped on site
Metal type:Steel
Colours:Kingspan XL Forté (Symphony / Vivace /
Crescendo) and Kingspan Spectrum (Solid
/ Metallic / Diamond)
Application:Pitched roofs of 1.5º or more after
deflection
Lengths:
From 1.8m to 29m
Cover width:1000mm
Environmental rating:May be Green Guide A+ rated, subject
to project specific assessment
Fire rating:
LPCB, FM approved
Product compatibility:Integrates with Kingspan Day-Lite
Upstand, Kingspan Safety solutions and
Kingspan Roof Mounted PV System
Seals:Factory-applied anti-condensation tape
to both sides and site-applied end lap
sealant
32
Lo-Pitch
KS1000 LP
Insulated Roof
& Wall Panels
Insulated Roof
& Wall Panels
Manningham Mills, Bradford, UK
KS1000 LP
1000mm Cover Width
­35mm
Core
Thickness
Product Specifications and Accreditations
Product
Reference
Standard
Temp.
Hygiene
EnvironmentControl
KS1000 LP



High
Humidity

LowFire Rating
Temp.
LPCB FM
•


Dimensions, Weight and Thermal Performance
456080100
115
Core Thickness (mm)
80 95 115135150
Overall Thickness (mm)
U-value (W/m2K)
0.460.310.250.210.18
Weight (kg/m2) 0.5 steel / 0.4 steel
9.7 10.311.111.912.5
The U-values have been calculated using the method required by the appropriate National Building Regulations.
33
Insulated Roof
& Wall Panels
Curved Roof
KS1000 CR
Yealands Estate, New Zealand
Curved Roof is a secret-fix, shallow-profiled roof
insulated panel with raised side joints.
This system is ideal for curved roofs with a
minimum radius of 150m.
Product Features
Profile:Upstand profile along panel side joint with
minor profiles across the panel width
Fixing detail:Secret-fix appearance created by elevated
and capped fasteners clipped on site
Metal type:Steel
Colours:Kingspan XL Forté (Symphony / Vivace /
Crescendo) and Kingspan Spectrum (Solid
/ Metallic / Diamond)
Application:Curved roofs with a minimum radius of
150m
Lengths:
From 1.8m to 29m
Cover width:1000mm
Environmental rating:May be Green Guide A+ rated, subject
to project specific assessment
Fire rating:
LPCB approved
Product compatibility:Integrates with Kingspan Safety solutions
and Kingspan Roof Mounted PV System
Seals:Factory applied anti-condensation tape
on both sides and site-applied end lap
sealant
34
Blue Planet Distribution Centre, Chatterley Valley, UK
KS1000 CR
1000mm Cover Width
­35mm
Core
Thickness
Product Specifications and Accreditations
Product
Reference
Standard
Temp.
Hygiene
EnvironmentControl
KS1000 CR



High
Humidity

LowFire Rating
Temp.
LPCB FM
•

•
Dimensions, Weight and Thermal Performance
456080100
115
Core Thickness (mm)
80 95 115135150
Overall Thickness (mm)
U-value (W/m2K)
0.460.310.250.210.18
Weight (kg/m2) 0.5 steel / 0.4 steel
9.7 10.311.111.912.5
The U-values have been calculated using the method required by the appropriate National Building Regulations.
35
Insulated Roof
& Wall Panels
Curved Roof
KS1000 CR
Image courtesy of Gazeley and Central Photography.
Insulated Roof
& Wall Panels
Insulated Roof
& Wall Panels
Trapezoidal Secret-Fix
KS1000 DR/DRC
Land Rover Dealership, Knutsford, UK
Land Rover Dealership, Knutsford, UK
Trapezoidal Secret-Fix DR is ideal for all
applications where the roof pitch is 1.5º or more
after deflection, while Trapezoidal Secret-Fix
DRC is suitable for curved roofs with a minimum
radius of 150m.
Product Features
Profile:Trapezoidal
Fixing detail:Secret-fix appearance created by elevated
and capped fasteners clipped on site
Metal type:Steel
Colours:Kingspan XL Forté (Symphony / Vivace /
Crescendo) and Kingspan Spectrum
(Solid / Metallic / Diamond)
Application:Pitched roofs of 1.5º or more after
deflection and curved roofs with a
minimum radius of 150m
Lengths:
From 1.8m to 29m
Cover width:1000mm
Environmental rating:May be Green Guide A+ rated, subject
to project specific assessment
Fire rating:
LPCB approved
Product compatibility:Integrates with Kingspan Day-Lite
Upstand, Kingspan Safety solutions and
Kingspan Roof Mounted PV System
Seals:Factory-applied anti-condensation tape
to both sides and site-applied end lap
sealant
36
Trapezoidal Secret-Fix
KS1000 DR/DRC
Insulated Roof
& Wall Panels
Insulated Roof
& Wall Panels
Land Rover Dealership, Knutsford, UK
KS1000 DR/DRC
1000mm Cover Width
333.3mm
35mm
Core
Thickness
Product Specifications and Accreditations
Product
Reference
Standard
Temp.
Hygiene
EnvironmentControl
KS1000 DR/­­DRC



High
Humidity

LowFire Rating
Temp.
LPCB FM
•

•
Dimensions, Weight and Thermal Performance
40506080100
115
Core Thickness (mm)
75 85 95 115135150
Overall Thickness (mm)
U-value (W/m2K)
0.460.380.310.250.210.18
Weight (kg/m2) 0.5 steel / 0.4 steel
10.010.510.911.812.713.4
The U-values have been calculated using the method required by the appropriate National Building Regulations.
37
Insulated Roof
& Wall Panels
Slate & Tile Support
KS1000/2000 TS
Abbots Park, St Albans, UK
Sacred Hearts & St Benedicts School, Redcar, UK
Slate & Tile Support is an advanced insulated
roof panel system that has been designed
to support either slates or tiles. The system
provides all of the advantages of insulated
panel technology with the aesthetic appeal of a
traditional vernacular roof finish. A wide range
of slates and tiles can be installed in conjunction
with the system.
Product Features
Profile:Trapezoidal
Fixing detail:Through-fix
Metal type:Steel
Colours:Refer to tile manufacturer. The insulated
panels is available in any Kingspan
XL Forté colour
Application:For minimum roof pitches consult with
slate/tile manufacturer
Lengths:
From 1.8m to 29m
Cover width:
1000mm and 2000mm
Environmental rating:May be Green Guide A+ rated, subject
to project specific assessment
Fire rating:LPCB approved (limited to a maximum tile
weight of 54kg/m²)
Product compatibility:Integrates with Kingspan Safepro2 Safety
solution and Kingspan Roof Mounted PV
System
Seals:Optional factory-applied side and end lap
weather seals
38
Slate & Tile Support
KS1000/2000 TS
Insulated Roof
& Wall Panels
Insulated Roof
& Wall Panels
Holywell Hospital, Holywell, UK
KS1000 TS
1000mm Cover Width
30.5
35
Core
Thickness
KS2000 TS
2000mm Cover Width
30.5
333.3mm
35
Core
Thickness
Product Specifications and Accreditations
Product
Reference
Standard
Temp.
Hygiene
EnvironmentControl
KS1000 TS



KS2000 TS



High
Humidity


LowFire Rating
Temp.
LPCB FM
•
•
  •
•
Dimensions, Weight and Thermal Performance
Core Thickness (mm)
40 50 60 70 80 100115120137150
Overall Thickness (mm)
71 81 91 101111131146151168181
U-value (W/m2K)
0.460.380.350.300.250.200.180.160.150.14
­­Weight (kg/m2) 0.5 steel / 0.4 steel
9.9 10.310.711.011.512.312.813.113.714.2
The U-values have been calculated using the method required by the appropriate National Building Regulations.
39
Insulated Roof
& Wall Panels
Roof Tile
KS1000 RT
The Oaks Golf Club, Wykeham, North Yorkshire, UK
Roof Tile looks like a traditional pantile roof
but is a modern Kingspan insulated panel
with a shaped exterior.
Product Features
The insulation is built-in and can be used for
any commercial building with a roof pitch of
12° or more after deflection. The traditional
look hides a sophisticated system that is easy
to install and complies with all contemporary
building standards.
Metal type:Steel
Profile:
Pantile effect
Fixing detail:Through-fix
Colours:Kingspan XL Forté Symphony (Anthracite
only) and Crescendo (Copper Beech only),
and Kingspan Destral
Application:Pitched roofs of 12° or more
after deflection
Lengths:
From 2.1m to 15.75m
Cover width:1000mm
Environmental rating:May be Green Guide A+ rated, subject
to project specific assessment
Fire rating:
LPCB approved
Product compatibility:Integrates with Kingspan Day-Lite Upstand
and Kingspan Saferidge Safety solution
Seals:
40
Site-applied side lap sealants
Roof Tile
KS1000 RT
Insulated Roof
& Wall Panels
Insulated Roof
& Wall Panels
Co-op Supermarket, Widnes, UK
EBL Offices, Runcorn, UK
KS1000 RT
1000mm Cover Width
200mm
40mm
Core
Thickness
Product Specifications and Accreditations
Product
Reference
Standard
Temp.
Hygiene
EnvironmentControl
KS1000 RT



High
Humidity

LowFire Rating
Temp.
LPCB FM
•

•
Dimensions, Weight and Thermal Performance
456080100
Core Thickness (mm)
85 100120140
Overall Thickness (mm)
U-value (W/m2K)
0.450.320.250.20
Weight (kg/m2) 0.5 steel / 0.4 steel
10.711.312.213.1
The U-values have been calculated using the method required by the appropriate National Building Regulations.
41
Insulated Roof
& Wall Panels
Sinusoidal
KS1000 SRW
Berghorst Farm Shed, Dronten, Netherlands
Sinusoidal is a through-fix sinusoidal profiled
insulated roof panel which can be used for
building applications with roof pitches of 4o or
more after deflection.
Product Features
Profile:Sinusoidal
Fixing detail:Through-fix
Metal type:Steel
Colours:Kingspan XL Forté (Symphony / Vivace /
Crescendo) and Kingspan Spectrum
(Solid / Metallic / Diamond)
Application:Pitched roofs of 4° or more
after deflection
Lengths:
From 1.8m to 17.8m
Cover width:1000mm
Environmental rating:May be Green Guide A+ rated, subject
to project specific assessment
Fire rating:
LPCB approved
Product compatibility:Integrates with Kingspan Safety solutions
and Kingspan Roof Mounted PV System;
rooflight solution is available
Seals:
42
Site-applied side and end lap sealants
Sinusoidal
KS1000 SRW
Insulated Roof
& Wall Panels
Insulated Roof
& Wall Panels
KS1000 SRW
1000mm Cover Width
167mm
Core
Thickness
Product Specifications and Accreditations
Product
Reference
Standard
Temp.
Hygiene
EnvironmentControl
KS1000 SRW



High
Humidity

LowFire Rating
Temp.
LPCB FM
•

•
Dimensions, Weight and Thermal Performance
406080
Core Thickness (mm)
70 90110
Overall Thickness (mm)
U-value (W/m2K)
0.460.320.25
Weight (kg/m2) 0.5 steel / 0.4 steel
10.311.312.0
The U-values have been calculated using the method required by the appropriate National Building Regulations.
43
Insulated Roof
& Wall Panels
Topdek
KS1000 TD
Sanvey Gate Apartments, Leicester, UK (with standing seam option)
Topdek is a single component, factory preengineered roof deck, comprising a high
performance single-ply PVC / TPE membrane
with insulation and a trapezoidal steel deck,
that can eliminate the need for valley-hip and
boundary wall gutters. It is suitable for flat and
pitched roofs above 1:80 (0.72º) after deflection,
as well as curved roof applications with a
convex curve (45m radius) and concave curve
(50m radius).
Product Features
Profile:Flat single-ply PVC / TPE membrane, with
optional standing seam aesthetic
Fixing detail:
Secret-fix appearance
Metal type:N/A
Colours:Membranes
Application:Flat and pitched roofs above 1:80 (0.72º)
after deflection, and curved roof with a
convex curve (45m radius) and concave
curve (50m radius)
Lengths:
From 1.5m to 16m
Cover width:1000mm
Environmental rating:May be Green Guide A+ rated, subject
to project specific assessment
Fire rating:
LPCB, FM approved
Product compatibility:Integrates with Kingspan Safety solutions
and Kingspan Roof Mounted PV System
and is compatible with common lighting
solutions such as dome, pyramid and
atrium
Type of membrane:PVC (Polyvinyl Chloride) /
TPE (Thermoplastic Elastomer)
44
Topdek
KS1000 TD
Insulated Roof
& Wall Panels
Insulated Roof
& Wall Panels
Captains Club Hotel, Christchurch, UK
KS1000 TD
60mm
1000mm Cover Width
Core
Thickness
38mm
200mm
Product Specifications and Accreditations
Product
Reference
Standard
Temp.
Hygiene
EnvironmentControl
KS1000 TD



High
Humidity
•
LowFire Rating
Temp.
LPCB FM
•


Dimensions, Weight and Thermal Performance
Core Thickness (mm)
Overall Thickness (mm)
347191100
120
72 109129138158
U-value (W/m2K)
0.480.250.200.180.15
Weight (kg/m2) 0.5mm deck
9.0 10.511.311.712.5
The U-values have been calculated using the method required by the appropriate National Building Regulations.
45
Insulated Roof
& Wall Panels
Architectural Wall Panels
/ Longspan Range
Abertay University, Dundee, UK
Architectural Wall Panels (AWP) and Longspan (same profile as AWP, but with a greater spanning
capability) are secret-fix wall panel systems that offer unprecedented freedom of design and
top-of-the-range performance to architects.
The products come in 11 distinct profiles, allowing architects to look beyond traditional insulated
panel designs to create buildings with more inspiring façades within the same cost bracket.
Product Features
Spanning capability: Longspan – up to 8.2m, frame to frame
Profile:Curvewall, Convex, Euro-Box, Flat,
Flat-Stucco, Louvre, Mini-Micro,
Micro-Rib, Plank, Tramline, Wave
Environmental rating:Green Guide A+ rating as per the
BRE Global “The Green Guide to
Specification”, Green Guide 2008 ratings
(applies to AWP CX, EB, FL, MM, MR
and WV, in 600mm, 900mm and 1000mm
cover widths only)
Fixing detail:Secret-fix
Metal type:Steel
Colours:Kingspan XL Forté (Symphony / Vivace /
Crescendo), Kingspan Spectrum (Solid /
Metallic / Diamond), Kingspan Altaris and
Kingspan Textured. Curvewall in Kingspan
Spectrum Metallic (Silver only). Louvre in
Kingspan XL Forté Symphony (Goosewing
Grey / Bottle Green only) and Kingspan
Spectrum Solid and Metallic (Onyx / Silver
/ Obsidian only). Please note, Flat is only
available in Kingspan XL Forté and Flat-Stucco
is only available in Kingspan Spectrum
Fire rating:LPCB*, FM approved (AWP 900mm and
1000mm cover widths only)
Product compatibility:All profiles integrate with each other,
as well as with Optimo and Kingspan
Day-Lite Architectural (AWP only)
Preformed corners Panels can be curved on the length or
and panels:
width, corners can be cranked or mitred
depending on profile
Seals:
Application:
Suitable for vertical or horizontal
applications
Lengths:
Factory-applied side weather seal
* Longspan panels are only LPCB approved. Please contact Kingspan Technical
Services for further information.
Lengths from 1.8m up to 17m
Cover width:
From 600mm to 1000mm, with increments
as low as 1mm (subject to minimum
order requirements)
46
Insulated Roof
& Wall Panels
Architectural Wall Panels
/ Longspan Range
Profiles
Euro-Box
KS600-1000 EB
Flat
KS600-1000 FL
Flat-Stucco
KS600-1000 FL-S
Mini-Micro
KS600-1000 MM
Convex
KS600-1000 CX
Insulated Roof
& Wall Panels
Micro-Rib
KS600-1000 MR
Cover Width
Core
Thickness
Wave
KS600-1000 WV
Plank
KS600-1000 PL
Tramline
KS1000 TL
Curvewall
KS1000 CW
Louvre
KS1000 LV
Please note that the product codes shown above are for AWP only. Longspan product codes are the same as AWP, but with the inclusion of ‘LONGSPAN’ before the profile
code e.g. KS600-1000 LONGSPANMR.
Product Specifications and Accreditations
Product
Reference
Standard
Temp.
Hygiene
EnvironmentControl
High
Humidity
LowFire Rating
Temp.
LPCB FM
KS600–1000 MR/EB/FL/FL-S/MM
CX/WV/PL & KS1000 TL/CW/LV*




•


KS600–1000 LONGSPANMR/EB/FL/FL-S/MM
CX/WV/PL & KS1000 TL/CW/LV*




•

•
Dimensions, Weight and Thermal Performance
Core Thickness (mm)
U-value (W/m2K)
AWP† AWP & Longspan†
45607080100
120
140**
150
0.520.350.300.260.210.180.150.14
9.7 10.310.711.111.912.713.513.9
Weight (kg/m2) 0.5 steel / 0.4 steel (AWP)
Weight (kg/m²) 0.63 / 0.63 Steel (Longspan)
–
–
–
14.215.015.816.617.0
AWP CurvewallAWP & Longspan Curvewall
U-value (W/m2K)0.430.290.260.230.190.160.14 –
11.812.412.813.214.014.815.6 –
Weight (kg/m2) 0.5 steel / 0.4 steel (AWP)
Weight (kg/m²) 0.63 / 0.63 Steel (Longspan)
–
–
–
15.115.916.717.5 –
AWP LouvreAWP & Longspan Louvre
U-value (W/m2K)0.490.330.280.250.200.170.15 –
12.413.013.413.814.615.416.2 –
Weight (kg/m2) 0.5 steel / 0.4 steel (AWP)
Weight (kg/m²) 0.63 / 0.63 Steel (Longspan)
–
–
–
15.716.517.318.1 –
*Tramline, Curvewall and Louvre are only available in 1000mm cover widths.
**Please check minimum order quantities for Curvewall in 140mm thickness with the Kingspan Quotations Department.
†
All profiles except Curvewall and Louvre.
The U-values have been calculated using the method required by the appropriate National Building Regulations.
47
Insulated Roof
& Wall Panels
Optimo
KS600-1000 Optimo
Hastings Court House, Hastings, NZ
Optimo represents a dramatic breakthrough in
pre-engineered insulated wall panels, delivering
a clean, smooth and aesthetically appealing
modern solution. The system has a hidden joint
detail which conceals fasteners from view and is
available in various widths to suit any design.
Product Features
Profile:Flat
Fixing detail:
Secret-fix appearance
Metal type:Steel
Colours:Kingspan Spectrum (Solid / Metallic /
Diamond) and Kingspan Altaris
Application:Suitable for vertical or horizontal
application
Lengths:
Lengths from 1.8m up to 17m
Cover width:From 600mm to 1000mm, with
increments as low as 1mm (subject to
minimum order requirements)
Environmental rating:Green Guide A+ rating as per the
BRE Global “The Green Guide to
Specification”, Green Guide 2008 ratings
(applies to 600mm, 900mm and 1000mm
cover widths only)
Fire rating:LPCB, FM approved (900mm and
1000mm cover widths only)
Product compatibility:Integrates with AWP, as well as with
Kingspan Day-Lite Architectural
Preformed corners Panels can be curved on the length or
and panels:
width and corners can be cranked
Seals:
48
Factory-applied side weather seal
Optimo
KS600-1000 Optimo
Insulated Roof
& Wall Panels
Insulated Roof
& Wall Panels
Mill Street Student Accommodation, Leeds, UK
Beva Investments, UK
KS600-1000 Optimo
600mm – 1000mm Cover Widths
Core
T­­­hickness
Product Specifications and Accreditations
Product
Reference
Standard
Temp.
Hygiene
Environment Control
KS600–1000 Optimo


High
Humidity


LowFire Rating
Temp. LPCB FM
•


Dimensions, Weight and Thermal Performance
Core Thickness (mm)
45 60 70 80 100120140150
U-value (W/m K)
0.520.350.300.260.210.180.150.14
Weight (kg/m2) 0.63 steel / 0.4 steel
10.911.511.912.313.113.914.715.1
2
The U-values have been calculated using the method required by the appropriate National Building Regulations.
49
Insulated Roof
& Wall Panels
Trapezoidal Wall
KS1000/2000 RW
Brookfield Park, Doncaster, UK
Trapezoidal Wall is a through-fix, trapezoidalprofiled insulated wall panel. It is available in
1000mm and 2000mm widths and in lengths of
up to 29m (depending on width), allowing for
fast track and cost effective installation.
Product Features
Profile:Trapezoidal
Fixing detail:Through-fix
Metal type:Steel
Colours:Kingspan XL Forté (Symphony / Vivace /
Crescendo) and Kingspan Spectrum
(Solid / Metallic / Diamond)
Application:Suitable for vertical or horizontal
application
Lengths:
KS1000 RW: From 1.8m to 29m
KS2000 RW: Lengths up to 20m
Cover width:
1000mm and 2000mm
Environmental rating:Green Guide A+ rating as per the BRE
Global “The Green Guide to Specification”,
Green Guide 2008 ratings (KS1000 RW
only)
Fire rating:
LPCB, FM approved (KS1000 RW only)
Product compatibility:Integrates with Kingspan Day-Lite
Trapezoidal
Preformed cornersPanels can be mitred internally and
and panels:
externally, for horizontally laid panels only
Seals:Optional factory-applied side and end lap
weather seals
50
Trapezoidal Wall
KS1000/2000 RW
Insulated Roof
& Wall Panels
Insulated Roof
& Wall Panels
Arigna Coalmine, Co. Roscommon, Ireland
KS1000 RW
1000mm Cover Width
30.5
35
Core
Thickness
KS2000 RW
2000mm Cover Width
30.5
333.3mm
35
Core
Thickness
Product Specifications and Accreditations
Product
Reference
Standard
Temp.
Hygiene
Environment Control
KS1000 RW

KS2000 RW



High
Humidity




LowFire Rating
Temp. LPCB FM
•
•



•
 Contact Kingspan Quotes or Technical team.
Dimensions, Weight and Thermal Performance
Core Thickness (mm)
Overall Thickness (mm)
40 50 60 70 80 100115120137150
71 81 91 101111131146151168181
U-value (W/m2K)
0.460.380.350.300.250.200.180.160.150.14
Weight (kg/m2) 0.5 steel / 0.4 steel
9.9 10.310.711.011.512.312.813.113.714.2
The U-values have been calculated using the method required by the appropriate National Building Regulations.
51
Insulated Roof
& Wall Panels
Trapezoidal Secret-Fix
KS1000 DR
Sainsburys, UK
Trapezoidal Secret-Fix is a wall panel that has
been specifically designed for vertical applications.
The secret-fix appearance is achieved through
the insertion of a colour matching push on cap
onto the panel joint.
Product Features
Profile:Trapezoidal
Fixing detail:
Secret-fix appearance
Metal type:Steel
Colours:Kingspan XL Forté (Symphony / Vivace /
Crescendo) and Kingspan Spectrum
(Solid / Metallic / Diamond)
Application:
Vertical application
Lengths:Lengths from 1.8m up to 29m
Cover width:1000mm
Environmental rating:May be Green Guide A+ rated, subject to
project specific assessment
Fire rating:
LPCB, FM approved
Seals:Factory-applied anti-condensation tape
to both sides and site-applied end lap
sealant
52
Trapezoidal Secret-Fix
KS1000 DR
Insulated Roof
& Wall Panels
Insulated Roof
& Wall Panels
Sainsburys, UK
KS1000 DR
1000mm Cover Width
333.3mm
35mm
Core
Thickness
Product Specifications and Accreditations
Product
Reference
Standard
Temp.
Hygiene
Environment Control
KS1000 DR


High
Humidity


LowFire Rating
Temp.
LPCB FM
•


Dimensions, Weight and Thermal Performance
Core Thickness (mm)
40506080100
115
Overall Thickness (mm)
75 85 95 115135150
U-value (W/m2K)
0.460.380.310.250.210.18
Weight (kg/m2) 0.5 steel / 0.4 steel
10.010.510.911.812.713.4
The U-values have been calculated using the method required by the appropriate National Building Regulations.
53
Insulated Roof
& Wall Panels
Five Crown/Box Profile
KS1000 FC
Cumbrian Sea Foods, Seaham, UK
Five Crown / Box Profile is a through-fix
recurring box profile insulated wall panel, that
integrates seamlessly with Sol-Air, the intelligent
solar air heating insulated panel system.
Product Features
Profile:
Five Crown / Box Profile
Fixing detail:Through-fix
Metal type:Steel
Colours:Kingspan XL Forté Symphony (Goosewing
Grey / Merlin Grey / Anthracite only) and
Kingspan Spectrum Metallic (Silver only)
Application:
Suitable for vertical and horizontal
application
Lengths:
Lengths from 1.8m up to 15m
Cover width:1000mm
Environmental rating:May be Green Guide A+ rated, subject
to project specific assessment
Fire rating:
LPCB approved
Product compatibility:Integrates seamlessly with Sol-Air
Seals:
54
Site-applied side and end lap sealant
Five Crown/Box Profile
KS1000 FC
Insulated Roof
& Wall Panels
Insulated Roof
& Wall Panels
Newbridge Warehouse, Edinburgh, UK
Cumbrian Sea Foods, Seaham, UK
KS1000 FC
1000mm Cover Width
54mm
200mm
95mm
38mm
Core
Thickness
Product Specifications and Accreditations
Product
Reference
Standard
Environment
KS1000 FC

Temp.
Hygiene
Control

High
Humidity


LowFire Rating
Temp. LPCB FM
•
 •
Dimensions, Weight and Thermal Performance
34100
Core Thickness (mm)
72138
Overall Thickness (mm)
U-value (W/m2K)
0.480.19
Weight (kg/m2) 0.5 steel / 0.4 steel
10.212.9
The U-values have been calculated using the method required by the appropriate National Building Regulations.
55
Insulated Roof
& Wall Panels
Sol-Air
KS1000 SA
Asda, Bristol, UK
Sol-Air is a simple and intelligent solar air heating insulated panel system, with a through-fix securing
box profile. It fully integrates into the building envelope where the collector voids form an integral
part of the insulated wall panels. Sol-Air works by absorbing incident solar radiation and converting it,
through the medium of air, into heat energy.*
Product Features
Profile:
Five Crown
Fixing detail:Through-fix
Metal type:Steel
Colours:Most efficient colour is Kingspan XL Forté
Symphony Anthracite. Other colours are
available on request
Application:
Vertical application
Lengths:Lengths from 1.8m up to 15m
Cover width:1000mm
Environmental rating:May be Green Guide A+ rated, subject
to project specific assessment
Fire rating:
LPCB approved
Product compatibility:Integrates seamlessly with Five Crown
insulated wall panel
Seals:
* Also available as perforated single skin version (Sol-Air Transpired), featuring as an additional building envelope layer.
56
Site-applied side and end lap sealant
Insulated Roof
& Wall Panels
Sol-Air
KS1000 SA
How it works?
Sun shining on the outer skin of a Sol-Air panel causes the
collector temperature to increase. This heat is transferred to the air
inside the collector void.
Insulated Roof
& Wall Panels
Low energy fans incorporated within the HVAC or building
ventilation system create a negative pressure, which draws external
air into the collector. As the air travels towards the top of the
collector void it continues to absorb heat energy before exiting at
the top of the elevation. Heated air is transferred from the collector
into the building via the HVAC system or alternatively through a
high level ventilation system.
An automatic control system with in-built temperature sensors
constantly monitors the collector supply air temperature and
modulates fan power to ensure the collector is operating to an
optimum efficiency and effectively supplementing the building
heating and ventilation needs.
Asda, Didcot, UK
KS1000 SA
1000mm Cover Width
54mm
200mm
95mm
38mm
Core
Thickness
Product Specifications and Accreditations
Product
Reference
Standard
Temp.
Hygiene
Environment Control
KS1000 SA 
High
Humidity
•


LowFire Rating
Temp.
LPCB FM
•

Dimensions, Weight and Thermal Performance
100
Core Thickness (mm)
Overall Thickness (mm)138
U-value (W/m2K)0.25
Weight (kg/m2) 0.5 steel / 0.4 steel12.8
The U-values have been calculated using the method required by the appropriate National Building Regulations.
57
•
58
Fabrications, Safety
& Lighting Solutions
Fabrications, Safety
& Lighting Solutions
A comprehensive range of high performance and
aesthetic insulated gutters and flashings, personal and
collective fall protection systems, and superior-quality
natural daylighting products.
59
Fabrications, Safety
& Lighting Solutions
Fabrications
Extensive experience in fabrication techniques, combined with state-of-the-art production equipment,
enables us to produce eye-catching and unique architectural features. From aperture vents and
reveals, including window pods and service penetrations, to insulated guttering, all our products are
custom designed and fabricated for each project – in various colours, module sizes and shapes.
Membrane Lined Insulated Gutter
Our membrane lined insulated gutter is suitable for boundary wall,
valley and valley-hip gutter applications. It is available in lengths up to
8m maximum, making it fast to install. For any additional information,
please contact Kingspan Technical Services.
The system incorporates a closed-cell, LPCB certified to LPS 1181
Grade EXT-B and FM approved PIR insulation core. It is fully tested
and provides U-values of 0.35W/m2K and 0.21W/m2K for 60mm
and 100mm thicknesses respectively.
Gutter Joint
Gutter components to complete the system, including internal
and external corners, stop ends, T-sections, sumps, overflows,
weirs and downpipes are available to order.
Highline Gutters
Lightweight pre-coated steel guttering is available in lengths up
to 8m and is supplied in a corrosion-resistant range of finishes.
Downpipes, brackets and accessories, including unique
architectural hopper boxes, are also available to complete our
gutter system.
Gutter Design Software
Highline Gutter
Eaves Detail
We provide a full gutter design package specifying all technical
data to confirm that the gutter is of a functional design.
60
Fabrications, Safety
& Lighting Solutions
Fabrications
Flashings
From simple functional flashings to attractive aerofoil eaves fascia
panels, our range combines functionality, performance and true
aesthetics to provide the finishing touch to any building envelope.
With a wide selection of materials, gauges and finishes available,
the possibilities for fabricated flashings are endless. Material
options include pre-coated steel, galvanised steel and aluminium
combined with a selection of insulated backings. A large range is
held in stock to facilitate immediate supply.
Fabrications, Safety
& Lighting Solutions
Available Lengths
Flashings are available in lengths up to 8m as standard.
For longer lengths, or further information, please contact our
Technical Services Department.
Product Specific Benefits
■
■
■
Curved smoothly or precisely folded to suit any application.
■ Standard
pre-coat finishes include Kingspan XL Forté,
Kingspan Spectrum, Kingspan Altaris and Kingspan Destral.
■ Secret-fix
joint details are also offered, providing clean
uninterrupted lines.
■ Polyester
powder coating (PPC) finishes include Interpon D and
Syntha Pulvin. Other PPC finishes are available upon request.
■ Available in lengths up to 8m.
■
■ Manufactured from high-quality steel and aluminium.
Other materials are available upon request.
■
Suitable for roof and wall applications.
Bullnose, corner, drip, ridge and verge profiles are available.
range of gauges are provided, including 0.5mm to 0.9mm
A
(pre-coated steel), 0.7mm to 3mm (galvanised steel) and 0.9mm
to 4mm (aluminium).
Specialist Fabrications
From aperture units to wall panel louvres, all our specialist
fabrications products are custom designed to suit individual project
needs. The range includes:
■
Aperture units and ventilators;
■
Soffits, verges and fascias;
■
Bullnoses and feature details;
■
Soakers and upstands;
■
Plank profiles;
■
Spandrel panels;
■
Box, integrated and dummy louvres.
Louvres are manufactured to the same module depths as
insulated panels, and incorporate compatible male and female joint
extrusions to facilitate quick and efficient installation.
61
VC / TPE membrane-lined fabricated ancillary components are
P
also available, to complement our Topdek insulated roof panels.
Fabrications, Safety
& Lighting Solutions
Fabrications
Top Hats
Available Lengths
We manufacture a range of bespoke top hats designed to
complement our insulated wall panel systems.
Top hats are available in lengths up to 6m. For further information,
please contact our Technical Services Department.
Our top hats provide solutions for vertical and horizontal
applications, and steel top hats are available in standard or slimline
dimensions to meet individual design requirements.
Product Specific Benefits
Product Compatibility
■
Manufactured from high-quality steel and aluminium.
■
Available in lengths up to 6m.
■ Standard
pre-cut finishes include Kingspan XL Forté, Kingspan
Spectrum, Kingspan Altaris and Kingspan Destral.
Top hats are available for Architectural Wall Panel (AWP),
Longspan, Trapezoidal Wall, Five Crown and Optimo insulated
wall panels. All top hats are suitable for vertical applications, whilst
our aluminium raised cap and rubber gasket options are also
suited to horizontal applications. Dimensions will vary depending
on the p
anel specification, please contact our Technical Services
Department for further information.
■ Polyester
powder coating (PPC) finishes include Interpon D and
Syntha Pulvin. Other PPC finishes are available upon request.
■ Compatible
with the majority of the range of Kingspan insulated
wall panels.
Compatibility with Insulated Wall Panels (Laid Horizontally)
Trapezoidal Five
Material
Description / Options
AWP
Longspan
Wall
Crown
Steel
With no insert
Fitted with a recessed or flush steel insert
Slimline top hat available with no insert, a flush or recessed insert, or fitted with a rubber gasket infill
Steel
Raised feature detail
Steel
Aluminium
Extruded top hat with a recessed aluminium insert
Aluminium
Picture frame effect with raised vertical and horizontal
aluminium joint caps
Fitted with a flush aluminium insert or a rubber gasket infill
EPDM Rubber Bi-modular effect with vertical and horizontal rubber gasket infills
Optimo
•









•
•
••



•••

•••

• •




••
• •••
Steel Top Hat Profiles
No Insert
(standard)*
Recessed Insert
(standard)*
Flush Insert
(standard)*
No Insert
(slimline)
Recessed Insert
(slimline)
Flush Insert
(slimline)
Rubber Gasket
(slimline)
Raised
* Standard steel top hats shown above are for AWP/Longspan and Optimo insulated panels. Top hats for Trapezoidal Wall and Five Crown insulated panels are slightly different in
design and dimensions, and an additional steel top hat with raised fin detail is available for AWP Curvewall and Louvre insulated panels. Please contact our Technical Services
department for panel-specific information.
62
Fabrications, Safety
& Lighting Solutions
Fabrications
Preformed Corners
Our range of insulated preformed corners combine insulation
continuity with aesthetic design to offer an alternative solution to
traditional corner flashings.
Preformed corners are essential to completing the overall
architectural finish of a building, and our range offers a wide
choice of bespoke products to suit individual project needs.
■
Single-cranked / mitred;
■
Double-cranked / mitred (including chamfered and Z-shaped);
■
Triple-cranked / mitred (including column encasements); and
■
Curved.
Product Compatibility
Product Specific Benefits
Our preformed corners can be curved, cranked or mitred vertically
and horizontally, as well as internally and externally, to achieve a
truly bespoke solution.
■ Provide
Please be aware that our AWP Curvewall, AWP Louvre, Trapezoidal
Wall, Trapezoidal Secret-Fix, Five Crown and Sol-Air insulated
panels are not available in a curved option. They are mitred rather
than cranked, due to the nature of the profiles.
■ Compatible
smooth panel joints for a superior architectural finish
whilst maintaining insulation continuity with the wall panels.
■ Offer
a more aesthetically pleasing alternative to flashings.
with the entire range of Kingpsan insulated
wall panels and available in the same colour options.
■
Can be applied on the vertical or the horizontal of the
insulated panel.
Available Lengths
Minimum and maximum lengths, angles and radii will apply
depending on the type of corner specified. For more information,
please contact our Technical Services Department.
Aluminium Top Hat Profiles
Recessed
Insert
Flush Insert
EPDM Rubber Profile
Rubber
Gasket
Raised Cap
Rubber
Gasket
63
Fabrications, Safety
& Lighting Solutions
Options include:
Fabrications, Safety
& Lighting Solutions
Safety
Kingspan Insulated Panels HQ, Holywell, UK
Kingspan Insulated Panels offers a range of personal and collective fall protection systems including
Safepro2, Safetraxx, Saferidge and Safeside. All these systems provide proven, effective and discreet fall
protection solutions for working at height, and are the only systems that are fully tested and approved for
use on our range of insulated roof panels, ensuring protection of our insulated panels guarantee.
Product Features
Industry standards:
Compliance with national and international
standards – providing the highest levels of
protection within regulatory requirements.
Fixing detail:Advanced design allows efficient
installation with no thermal bridging
and eliminates the need for access
to the underside of the roof.
Accessories:
All supplied by Kingspan – guaranteeing
that correct and compatible materials
are used.
Metal type:High-grade stainless steel and aluminium
components.
Installation:
Product compatibility:All Kingspan insulated roof panels are
available with an approved height safety
system. For specific product compatibility,
please refer to the Kingspan Safety
brochure.
64
ighly-evolved design offers the easiest
H
and most efficient systems to fit.
Fabrications, Safety
& Lighting Solutions
Safety
Safepro2
Fabrications, Safety
& Lighting Solutions
Safepro2 is an innovative personal fall protection system, designed
to protect both the worker and the roof to which the system is fixed.
Safepro2 comprises a high-strength stainless steel cable, supported
on energy-absorbing roof anchor posts.
Safetraxx
Safetraxx is a robust and discreet personal fall protection system.
Safetraxx comprises a high-grade, precision-extruded, aluminium
rail, designed to be fixed in a variety of different roof locations.
Saferidge
Saferidge is a unique personal fall protection system which is
integrated into the ridge capping. Saferidge comprises a high-grade
precision-extruded aluminium rail, factory-fitted to a steel ridge
capping, which is a bespoke fabrication for each roof. It is designed
to dissipate fall arrest forces across a wide roof area, minimising
potential damage to the roof in a fall arrest event.
Safeside
Safeside is a cost effective collective fall protection system for
flat roof or suspended ceiling applications. This flexible guard rail
system provides high levels of fall protection to the perimeter of the
roof, and is suitable for accessible areas of any size and layout.
65
Fabrications, Safety
& Lighting Solutions
Lighting
Red Scar Business Park, Preston, UK
Kingspan Day-Lite Trapezoidal is a translucent,
co-extruded, multi-wall polycarbonate rooflight
panel that allows high levels of natural light to
flow into buildings.
Product Features
Developed to complement the Trapezoidal Roof panel system,
Kingspan Day-Lite Trapezoidal is available in a range of
thicknesses, offering U-values of 1.6, 1.3 and 1.0W/m2K.
Kingspan Day-Lite Trapezoidal Plus is a premium polycarbonate
rooflight that offers a U-value of 0.8W/m2K and features a flush
fixing, resulting in an enhanced internal finish.
Non-fragility:
Class B to ACR[M]001: 2014
Colours:
Kingspan Day-Lite (Clear / Opal White /
IR Green / IR Blue only)
These products have excellent resistance to UV degradation
and age-induced loss of light transmission, resulting in significant
energy savings.
Cover width:1000mm
Profile:Trapezoidal
Fixing detail:Self-drilling and tapping fixings with
saddle washers (poppy red)
Application:Suitable for roof pitches of 4° or more
after deflection
Lengths:From 1.8m to 6.76m (Trapezoidal)
From 1.8m to 6m (Trapezoidal Plus)
Fire rating:
Class 0
Product compatibility: Compatible with Trapezoidal Roof
panel system
Seals:Site-applied side and end lap
weather seals
66
Fabrications, Safety
& Lighting Solutions
Lighting
Kingspan Day-Lite Trapezoidal, KS1000 DLTR 1.6 (U-value 1.6W/m2K)
1000mm Cover Width
333mm
333mm
333mm
35mm
20mm
Kingspan Day-Lite Trapezoidal, KS1000 DLTR 1.3 (U-value 1.3W/m2K)
1000mm Cover Width
333mm
333mm
333mm
Fabrications, Safety
& Lighting Solutions
35mm
28mm
Kingspan Day-Lite Trapezoidal, KS1000 DLTR 1.0 (U-value 1.0W/m2K)
1000mm Cover Width
333mm
333mm
333mm
35mm
36mm
Kingspan Day-Lite Trapezoidal Plus, KS1000 DLTR 0.8 (U-value 0.8W/m2K)
1000mm Cover Width
333mm
333mm
333mm
35mm
To Suit Panel
Thickness
Product Specifications and Accreditations
Product
Reference
StandardTemp. Hygiene High
EnvironmentControl
Humidity
KS1000 DLTR
•

•
•
Low
Temp.
•
Fire
Rating
Class 0
Dimensions, Weight and Thermal Performance
Light
Solar Heat
Product
Thickness U-values WeightTransmission Gain
Reference
(mm)(W/m2K)(kg/m2) (%)*Coefficient
KS1000 DLTR 1.6
20 1.6
3.3
650.65
KS1000 DLTR 1.3
28 1.3
4.7
530.53
KS1000 DLTR 1.0
36
1.0
6
360.41
KS1000 DLTR 0.8
To suit panel
0.8
6.23†
360.41
Based on an 80mm panel thickness with spacers at 1m centres.
†
*Based on a clear polycarbonate finish.
The U-values have been calculated using the method required by the appropriate National Building Regulations.
Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples.
Solar Heat Gain Coefficient, according to BS EN 410, is the total solar energy that enters the interior of a building.
67
Fabrications, Safety
& Lighting Solutions
Lighting
Thiepval Barracks, Lisburn, UK
Kingspan Day-Lite Upstand is a translucent
polycarbonate rooflight that allows natural light
to flow into buildings.
Product Features
This factory-fitted daylighting system is a co-extruded, multi-wall
upstand rooflight offering high levels of UV resistance and a
U-value of 1.8W/m2K.
Non-fragility:Class B to ACR[M]001: 2014
Profile:Flat
Fixing detail:
Colours:
Factory fitted
Kingspan Day-Lite (Clear only)
Application:Suitable for roof pitches of 1.5° or more
after deflection, depending on panel
specification
Lengths:Insulated panels range from 2m to 11m
and polycarbonate rooflight section ranges
from 1m to 5m
Cover width:1000mm
Fire rating:
Class 0
Product compatibility:Compatible with Lo-Pitch, KingZip IP,
Trapezoidal Secret-Fix, Trapezoidal Roof
and Roof Tile insulated roof panels
Seals:As per roof panel
68
Fabrications, Safety
& Lighting Solutions
Fabrications, Safety
& Lighting Solutions
Lighting
Thiepval Barracks, Lisburn, UK
Kingspan Day-Lite Upstand, KS1000 DLU – Application with KS1000 RW
600mm
530mm
199mm
Product Specifications and Accreditations
Product StandardTemp. Hygiene High
Reference
EnvironmentControl
Humidity
KS1000 DLU
•
•

•
Low
Temp.
•
Fire
Rating
Class 0
Dimensions, Weight and Thermal Performance
Product Reference Kingspan DLU
†
Overall
Light
Solar Heat
Height
Weight
U-value
Transmission
Gain
(mm)
(kg/m2)†(W/m2K) (%)Coefficient
199
Variable
1.8
Weight is dependent upon the amount of daylighting and the panel specification, and can be calculated on an individual project basis.
The U-value has been calculated using the method required by the appropriate National Building Regulations.
Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples.
Solar Heat Gain Coefficient, according to BS EN 410, is the total solar energy that enters the interior of a building.
69
610.64
Fabrications, Safety
& Lighting Solutions
Image courtesy of Gazeley and Central Photography.
Lighting
Blue Planet, Chatterley Valley, UK
Kingspan Day-Lite Architectural is a secret-fix
translucent polycarbonate wall panel that allows
natural daylight into buildings, whilst maintaining
thermal efficiency and aesthetic appearance.
Product Features
This co-extruded, multi-wall polycarbonate wall light is available
in a wide range of colours and offers excellent interior levels of
natural light without compromising the performance of the building.
The system is suitable for use as an alternative to traditional
vertical daylighting systems without any restriction on design
options as it integrates fully with the Architectural Wall Panel (AWP)
range and Optimo panel.
Non-fragility:N/A
Profile:Flat
Fixing detail:Joint configuration to integrate with
AWP and Optimo panels
Colours:
Kingspan Day-Lite
Application:Suitable for vertical or horizontal
application
Lengths:
From 1.2m to 8m
Cover width:1000mm
Fire rating:
Class 0
Product compatibility: Compatible with the AWP range
and Optimo panel
Seals:
70
As per wall panel
Fabrications, Safety
& Lighting Solutions
Fabrications, Safety
& Lighting Solutions
Lighting
High performance Sport Training Centre, Christchurch, NZ
Kingspan Day-Lite Architectural, KS1000 DLAWP
1000mm Cover Width
38mm
* Aluminium spacers to suit panel thickness
*
Product Specifications and Accreditations
Product StandardTemp. Hygiene High
Reference
Environment Control
Humidity
KS1000 DLAWP
•

•
•
Low
Temp.
•
Fire
Rating
Class 0
Dimensions, Weight and Thermal Performance
Light
Solar Heat
Product
Thickness Weight U-valueTransmission Gain
Reference (mm)
(kg/m2)(W/m2K) (%)Coefficient
KS1000 DLAWP Clear
KS1000 DLAWP Opal White
KS1000 DLAWP Blue
KS1000 DLAWP Green
KS1000 DLAWP Purple
KS1000 DLAWP Red
KS1000 DLAWP Orange
KS1000 DLAWP Yellow
KS1000 DLAWP IR Green
KS1000 DLAWP IR Blue
38
38
38
38
38
38
38
38
38
38
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
4.7
The U-values have been calculated using the method required by the appropriate National Building Regulations.
Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples.
Solar Heat Gain Coefficient, according to BS EN 410, is the total solar energy that enters the interior of a building.
71
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
55
50
18
43
13
25
33
55
35
19
0.58
0.55
0.48
0.51
0.48
0.52
0.50
0.56
0.40
0.36
Fabrications, Safety
& Lighting Solutions
Images courtesy of SABIC Innovative Plastics.
Lighting
Kingspan Day-Lite Klick Innovative Joint
Kingspan Day-Lite Klick is a secret-fix,
translucent polycarbonate wall panel that
offers designers and installers a more
cost-effective wall light solution, where large
areas of polycarbonate cladding are required.
Product Features
Profile:Flat
Fixing detail:
Thermally broken aluminium extruded
section for perimeter fixing or aluminium
fixing bracket for intermediate fixing
Non-fragility:N/A
Kingspan Day-Lite Klick is a co-extruded, multi-wall polycarbonate
wall light offering excellent interior levels of natural light whilst
maintaining thermal efficiency and aesthetic appearance.
Featuring an innovative joint detail and extruded aluminium frame,
this flexible wall light system is designed for standalone use where
no integration with insulated panels is required. The speciallydesigned frame also allows Kingspan Day-Lite Klick to integrate
with a range of building materials including insulated panels, bricks
and render.
Colours:
Kingspan Day-Lite
Application:Suitable for vertical application
Lengths:
From 1.2m to 6m
Cover width:500mm
Fire rating:
Class 0
Product compatibility: Compatible with a range of building
materials including insulated panels,
bricks and render
Seals:
Factory-fitted to aluminium extrusion,
factory-fitted barrier tapes to ends of
polycarbonate
72
Fabrications, Safety
& Lighting Solutions
Fabrications, Safety
& Lighting Solutions
Lighting
GE Corporate Air Transport Facility, Newbury, New York, USA
Kingspan Day-Lite Klick, KS500 DLKK
500mm Cover Width
40mm
Product Specifications and Accreditations
Product StandardTemp. Hygiene High
Reference
Environment Control
Humidity
KS500 DLKK
•
•

Low
Temp.
•
•
Fire
Rating
Class 0
Dimensions, Weight and Thermal Performance
Product
Reference
KS500 DLKK Clear
KS500 DLKK Opal White
KS500 DLKK Blue
KS500 DLKK Green
KS500 DLKK Purple
KS500 DLKK Red
KS500 DLKK Orange
KS500 DLKK Yellow
KS500 DLKK IR Green
KS500 DLKK IR Blue
Thickness
(mm)
40
40
40
40
40
40
40
40
40
40
Weight
(kg/m2)
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
The U-value has been calculated using the method required by the appropriate National Building Regulations.
Light transmission, according to BS EN 410, is as measured on 600mm x 600mm samples.
Solar Heat Gain Coefficient, according to BS EN 410, is the total solar energy that enters the interior of a building.
73
U-value
(W/m2K)
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
1.3
Light
Transmission
(%)
59
50
20
46
15
27
34
59
38
23
Solar Heat
Gain Coefficient
0.64
0.57
0.51
0.55
0.54
0.56
0.59
0.61
0.40
0.37
74
Colour
Range
Colour
Range
We have an array of colour finishes for any building,
ranging from striking metallic and high gloss to life-like
prints and grain effects. Using robust yet sustainable
materials, our colour collections are engineered to
capture the perfect look for your building design.
75
Colour
Range
Kingspan XL Forté
A range of world class protective PVC coatings with a leathergrain effect that is available in inspiring colours and provides a barrier against
the elements.
White
RAL 9003 BS 00E55
Grey White
RAL 9002
Sunflower Yellow*
BS 10E55
Saffron Yellow*
BS 08E53
Cinnamon
RAL 080 70 30 BS 08C35
Cream
RAL 1015 BS 10C31
Mushroom
RAL 080 70 10 BS 10B19
Camouflage
RAL 110 50 10
Willow Green
RAL 100 80 20 BS 12B17
Khaki Green
RAL 100 60 20 BS 12B21
Jade*
BS 14C37
Leaf Green*
RAL 6002
Bottle Green
RAL 6007
Olive Green
RAL 100 30 20 BS 12B27
Juniper Green*
RAL 160 20 10 BS 12B29
Gull Grey
RAL 240 80 05 BS 18B17
Goosewing Grey
RAL 080 70 05 BS 10A05
Quartz Grey
RAL 080 50 20 BS 10B23
Merlin Grey
RAL 180 40 05 BS 18B25
Anthracite
RAL 7016
Pastel Blue
RAL 240 80 10
Powder Blue
RAL 210 80 10
Denim
RAL 5014
Deep Blue
RAL 260 40 20
Wedgewood Blue
RAL 220 50 15 BS 18C37
Cornflower Blue*
BS 18E53
Azure Blue*
RAL 220 30 25 BS 18C39
Sapphire Blue*
RAL 5003
Midnight
RAL 5008
Slate Blue*
BS 18B29
Flame Red*
BS 04E53
Russet Red*
RAL 3013 BS 04D44
For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.
* Please refer to guarantee table on page 81.
76
Colour
Range
Kingspan XL Forté (continued)
Autumn
RAL 040 50 20
Van Dyke Brown*
RAL 8014 BS 08B29
Black
RAL 9005 BS 00E53
Copper Beech*
RAL 040 40 40 BS 04C39
Red Brown*
RAL 8012
Kingspan Spectrum
A range of proven smooth polyurethane coatings that delivers aesthetic brilliance and guaranteed performance in a variety of applications.
Kingspan Spectrum Solid
Pearl
RAL 9010
Citrine
RAL 1015
Greenrock
RAL 6003
Moonstone
RAL 7035
Adventura
RAL 7000
Basalt
RAL 7012
Onyx
RAL 7016
Zircon
RAL 5014
Kyanite
RAL 5010
Lazuli
RAL 5002
Iolite
RAL 5011
Citroën Red
RAL 3000
Goldstone
RAL 2013
Carnelia
RAL 3009
Jet
RAL 9005
For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.
* Please refer to guarantee table on page 81.
77
Colour
Range
Shiraz*
RAL 3004
Colour
Range
Kingspan Spectrum Metallic
Beigestone
RAL 1035
Silver
RAL 9006
Obsidian
RAL 9007
Greyrock
KC 100
Topaz
KC 200
Opal
KC 400
Graphite
RAL 9023
New Kingspan Spectrum Diamond
Emerald Green
Silver Topaz
Sapphire Blue
Diamond Black
Pearl Silver
Amethyst Purple
Kingspan Destral
Matt polyester organic coatings that are ideal for the Kingspan
Roof Tile System.
Terracotta
RAL 8004
Jet Black
RAL 9005
For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.
78
Colour
Range
New Kingspan Altaris
Technically advanced PVDF multi-layer (up to 4 layers of paint) coatings featuring colour purity, strength, resistance and stability.
This range provides unparalleled protection against environmental weathering and is available with a high gloss finish.
Kingspan Altaris Solid
Pure White
RAL 9010
Oyster White
RAL 1013
Stone Grey
RAL 7030
Anthracite Grey
RAL 7016
Ultramarine Blue
RAL 5002
Traffic Red
RAL 3020
Ferrari Red
Ruby Red
RAL 3003
Jet Black
RAL 9005
Colour
Range
Traffic White
RAL 9016
Kingspan Altaris Metallic
Gold Metallic
Bronze Metallic
Brilliant Champagne Metallic
Champagne Metallic
Brilliant Silver Metallic
Sparkling Silver
Silver Metallic
Grey Metallic
Dark Grey Metallic
Dark Anthracite Metallic
Blue Metallic
Copper Metallic
Dark Copper Metallic
Shark Black
For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.
79
Colour
Range
Kingspan Textured
A range of elastomeric acrylic rendered effect coatings that provides a protective weathering membrane which is extremely durable,
fade and mildew resistant.
Signal White
RAL 9003
Pearl
RAL 9010
Sunflower Yellow
BS 10E55
Mustard
RAL 1001
Magnolia
BS 08B15
Cream
RAL 1015 BS 10C31
Mushroom
RAL 080 70 10 BS 10B19
Moonstone
RAL 7035
Silver Grey
RAL 7001
Adventura
RAL 7000
Merlin Grey
RAL 180 40 05 BS 18B25
Sky Blue
RAL 5015
Autumn
RAL 040 50 20
Strawberry Red
RAL 3018
Membranes
High performance polyvinyl chloride (PVC) and thermoplastic elastomer (TPE) single-ply membranes
specifically designed for roof applications and fabrications.
IKO Armourplan
Light Grey PVC
RAL 7047
IKO Armourplan
Mid Grey PVC
RAL 7046
Sika-Trocal
Grey PVC
RAL 7047
Sika-Trocal
Slate PVC
RAL 7015
IKO Spectraplan
Light Grey TPE
RAL 7035
For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. British Standard (BS) or RAL reference numbers represent the nearest colours
and are not exact matches to our Kingspan coatings. Please ensure that you request a swatch sample from the Kingspan Marketing Department to view accurate
colour and texture prior to specification.
80
Colour
Range
Kingspan Day-Lite
A range of colourful translucent multi-wall polycarbonate for roof and wall applications, with UV protected layers that allow high levels
of natural light to pass through.
Clear
Opal White
Yellow
Orange
Green
Blue
Red
Purple
IR Blue
Colour
Range
IR Green
Infra-Red (IR) Absorbing Lights
These two colours absorb greater levels of infra-red light which reduces
solar gain. This can allow for greater control of ambient temperature within
the building providing a possible reduction in HVAC usage.
Kingspan Guarantees
The below table refers to guarantee periods for the United Kingdom:
Inland Roof
Inland Wall
Coastal Roof**
Coastal Wall**
Kingspan XL Forté
40 years
40 years
30 years
30 years
Kingspan XL Forté*
30 years
40 years
25 years
30 years
Kingspan Spectrum Solid
30 years
30 years
25 years
25 years
Kingspan Spectrum Metallic
30 years
30 years
25 years
25 years
New Kingspan Spectrum Diamond
40 years
40 years
20 years
20 years
Kingspan Destral
15 years
N/A
10 years
N/A
New Kingspan Altaris (ALL) 2L
N/A
30 years
N/A
N/A
New Kingspan Altaris (ALL) 3L
N/A
40 years
N/A
20 years
New Kingspan Altaris (ALL) 4L
N/A
40 years
N/A
20 years
Kingspan Textured
N/A
25 years***
N/A
25 years***
MembranesA 15 year guarantee is available as standard. For guarantees in excess of 15 years,
please contact Kingspan Technical Services.
Kingspan Day-Lite† 25 years 25 years 25 years 25 years
For guarantee periods for Ireland, please contact our Technical Services Department on +353 (0) 42 96 98529.
* Please note the reduction in the roof guarantee that is applicable to specific colours within this range.
** Coastal refers to buildings within 1 km of the coast.
***Coating will require repainting every ten years in order to comply with guarantee.
†
Project specific and can vary. Please contact us for further information.
Please note that the installation of Kingspan Energy’s Roof Mounted PV System or Kingspan Safety systems will not affect the Kingspan Guarantee and that
Kingspan Insulated Panels will stand by the full guarantee presented above.
For stock levels, minimum order quantities and/or lead times, contact the Kingspan Quotations Department.
The printed colours are as accurate as possible but are for guidance purposes only. Please ensure that you request a swatch sample from the Kingspan Marketing
Department to view accurate colour and texture prior to specification.
81
82
Controlled
Environments
Controlled
Environments
A range of high performance insulated panel systems that
have been specifically designed for use within temperature
controlled environments, cleanrooms and walk-in coldrooms.
83
Controlled
Environments
Temperature
Controlled Systems
Morrisons Distribution Centre, Bridgwater, UK
Controlled Environments comprises three
ranges of made-to order, high-specification
insulated panel systems, for internal and
external applications: Temperature Controlled
Systems, Cleanroom Systems and Walk-In
Coldrooms.
Temperature Controlled Systems
UltraTemp is a range of insulated roof, wall and ceiling panels
designed specifically for use within the food and drink industry such
as food manufacturing and temperature controlled storage.
These enhanced panels are ideal for temperature ranges of
between -40ºC to +80ºC, and feature an innovative joint system
designed to withstand high pressure washing and regular cleaning;
preventing water ingress and minimising potential bacteria growth.
Product Features
Profile:Equi-Bead, Mini-Bead, Flat, Micro-Rib,
Mini-Box, Euro-Box
Metal type:
Steel / Stainless Steel
Application:Suitable for internal and external roof,
wall and ceiling applications
Lengths:
From 1.8m to 19.7m
Cover width:1100mm
ea
d
Thickness:
-B
d
ui
at
Fire rating:LPCB, FM approved
(50mm – 200mm only)
Eu
ro
-B
ox
ox
i-B
in
M
M
icr
o-
Ri
b
Fl
M
in
i-B
ea
Eq
From 50mm to 220mm
Environmental rating:May be Green Guide A+ rated, subject to
project specific assessment
84
Cleanroom &
Walk-In Coldrooms
Cleanroom Systems
Walk-In Coldrooms
UltraTech is a range of high specification insulated partition
walls and walk-on ceiling panels including a complete range of
compatible integrated doors, windows and ancillary components.
Available in flush (F) and semi-flush (SF) options, this range is ideal
for all cleanroom applications where high levels of performance are
required, ensuring a controlled environment is maintained.
UltraBox is a factory pre-engineered flat-pack system that provides
the optimum level of thermal efficiency and ease of assembly for
any walk-in coldroom application. This bespoke solution is
available as a continuous (C) or discontinuous (DC) camlock
system, and comes in standard ‘off-the-shelf’ or custom built sizes;
providing a flexible and fully supported fast track service to meet
project specific requirements.
Product Features
Product Features
Profile:Flat
Metal type:
Profile:Flat
Steel / Stainless Steel
Metal type:
Application:Suitable for internal applications
Lengths:
F: Up to 6m, SF: 1.8m to 19.7m
Lengths:
Cover width:F: 300/600/900/1200mm, in increments
of 10mm, SF: 1100mm
Thickness:
Steel / Stainless Steel
Application:Suitable for internal and external applications
Project specific
Cover width:1100mm & 1200mm (walls)
1200mm (floors)
F: 80mm, SF: 50mm to 220mm
Thickness:
C: Walls (1100mm) – 80mm up to 200mm
DC: Walls (1200mm) – 80mm up to 150mm
Floors (1200mm) – 50mm up to 120mm
Environmental
rating: May be Green Guide A+ rated, subject to
project specific assessment
Environmental rating:May be Green Guide A+ rated, subject to
project specific assessment
Fire rating:SF: LPCB, FM approved
(50mm – 200mm only)
Fire rating:C: LPCB, FM approved (50mm – 200mm only)
85
Controlled
Environments
Controlled
Environments
86
Structural Products
& Systems
Structural Products
& Systems
A range of cold roll-formed structural products including
purlins, rails, steel floor decking, channel sections and a
comprehensive range of ancillaries.
87
Structural Products
& Systems
Images courtesy of Gazeley and Central Photography
Floordeck
Blue Planet, Chatterley Valley, UK
Kingspan Insulated Panels manufactures
cold-rolled structural products, including
composite steel floordecks, purlin and rail
systems, and a comprehensive range of
ancillary products.
Multideck
Multideck is a high performance, profiled, galvanised steel floor
decking for use in the construction of composite floor slabs.
The profile may also be used as a permanent shuttering.
Toolkit Design Software
Product Features
The Toolkit series has become the leading design software for
cold-rolled steel purlins, rails, channels and composite steel floor
decking in the industry. The Toolkit software supports the design
and selection of Multibeam, Multichannel and Multideck to the
latest design codes and standards, and includes integrated wind
and snow load analysis using the very latest BREVe engine.
­Lengths:
Up to 14m
Range:Includes a wide range of deck depths
to suit all applications
Compatibility:Suitable for slab depths up to 300mm
with normal and lightweight concrete
Gauges:Ranges from 0.85mm to 1.5mm for
economic solutions
Fire performance:
88
Up to 4 hours fire performance
Purlins &
Sheeting Rails
Blue Planet, Chatterley Valley, UK
Snowhill, Birmingham, UK
Multibeam
Multichannel
Multibeam is a range of purlins and cladding rail systems that are
suitable for all types of modern roof construction with bay sizes up
to 15m. Multibeam cladding rail systems are designed specifically
to support metal-clad walls in horizontal or vertical applications.
Multichannel is a range of pre-engineered, structural channel
sections designed to complement the Multibeam purlin and
rail systems. Multichannel is an ideal solution for vertically or
horizontally-laid cladding and can be an effective substitute for
conventional hot-rolled sections and timber.
Product Features
Product Features
Lengths:
Up to 18m or more
Lengths:
Up to 18m or more
Range:Includes a large range of section depths
and flange widths to suit all applications
Range:Includes a large range of section depths
and flange widths to suit all applications
Compatibility:Can be used with all types of modern
roof and cladding systems
Compatibility:Can be used with all types of modern
steel based side wall cladding systems
Gauges:Ranges from 1.2mm to 2.9mm for
economic solutions
Gauges:Ranges from 1.2mm to 2.9mm for
economic solutions
Fire performance:N/A
Fire performance:N/A
89
Structural Products
& Systems
Structural Products
& Systems
90
Kingspan
Energy
The first provider of fully-funded rooftop solar
photovoltaic solutions for industrial and commercial
buildings, offering businesses low carbon energy
generation with no upfront capital investment.
91
ROOF MOUNTED PV SYSTEM
Roof Mounted PV System from Kingspan Energy is a
versatile solar photovoltaic system that is suitable
for pitched and flat roof applications on new build,
retrofit or refurbishment projects.
System Benefits
■
Reduces the energy consumption of the building.
■
Provides protection against rapidly increasing electricity
prices.
■
Increases asset and rentable value of a building by
improving its Energy Performance Certificate (EPC)
& BREEAM ratings.
■
Aids Carbon Reduction Commitment cost offset.
■
Generates zero CO2 emissions.
■
Is the only viable renewable technology for the urban
environment.
■
Has no impact on agricultural land.
■
25 year PV system and insulated roof panel combined
guarantee.
Trapezoidal Roof
Lo-Pitch
A-frame mounting system on Topdek
Product Features
The PV modules can be mounted onto a range of Kingspan
insulated roof panels:
■
Trapezoidal Roof;
■
KingZip IP;
■
Lo-Pitch;
■
Curved Roof;
■
Slate & Tile Support;
■
Topdek;
■
BENCHMARK Topspan;
■
BENCHMARK Envirodek.
The PV system has been structurally tested in conjunction
with all of the above insulated panel profiles. It is a top
sheet mounted system, negating the need for through
fixing, therefore eliminating cold bridging.
On flat roofs with an incline of up to 3º, a lightweight, non
ballasted mounting system is also available. The A-frame
system requires no module row connectors, allows for
effective roof drainage and is quick and easy to install.
The system is patch welded to the existing membrane thus
negating the requirement for through fixing or heavy weight
ballasting.
92
100% FUNDED PACKAGE*
Kingspan Energy offers business and building owners
the opportunity to maximise the use of their roof
space to generate power for their own benefit.
Our funded package allows end clients to reduce their energy
costs and enhance the value of their property without the
need for any upfront capital outlay.
Client Commitment:
Our Commitment:
Client provides rooftop
lease to Kingspan Energy
for 25 years.
100% capital funding for
the rooftop solar PV system.
Provide 25 year combined
Kingspan roof and solar PV
system guarantee.
System performance and
maintenance.
Effectively, in return for a 25 year lease of the roof space,
Kingspan Energy will provide 100% capital funding, and
will design, project-manage, install and maintain a bespoke
optimised Roof Mounted PV System.
The electricity generated by the system will be available to
the host company at lower rates than would otherwise be
supplied from the grid.
Client Benefits:
Our Benefits:
Reduced electricity costs
from Day One.
25 year client rooftop lease.
Future-proofed energy costs
in line with RPI inflation
index.
As a result, the client will have the advantage of a fixed
electricity cost indexed to RPI (Retail Price Index)
rather than having exposure to the volatile annual utility
inflation rates.
25 year combined Kingspan
roof and solar PV system
guarantee.
Government Green Tariff
Incentive.
Income from Power
Purchase Agreements (PPA)
- client and utility.
* Client-funded option is also available.
SERVICE PACKAGE
Kingspan Energy provides an end-to-end service
package.
■
Project management;
■
Principal contractor;
■
Leading technology partners;
■
Health & Safety;
■
MCS-approved solutions.
Kingspan
Energy
In-house consultancy, detailed design, specification and
business value proposition are all part of our service offering.
Kingspan Energy provides a full turn-key EPC (Engineering,
Procurement & Construction) project delivery, including:
With Kingspan Energy’s expertise in sustainable energy
solutions, customers can be assured that we not only
have the expertise to design a system that will suit their
requirements but also the capacity to fulfil every aspect of
their renewable energy project, from design and procurement
to installation, commissioning and maintenance.
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BENCHMARK is an architectural range of façade
and roof systems that has been designed using
insulated panel technology. BENCHMARK brings
together all the elements of the building envelope
to help create stunning architectural façades and
roofs in exciting colours, textures and finishes,
whilst meeting clients’ expectations in terms of
costs, speed and energy performance.
The whole range has been fully tested and is
backed by the BENCHMARK Guarantee.
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BENCHMARK
Image courtesy of Lakesmere Ltd.
A BENCHMARK Product Selector is available,
should you require further information
on BENCHMARK Façade & Roof Systems.
FAÇADE &
ROOF SYSTEMS
BENCHMARK
BENCHMARK
ENGINEERED FAÇADE SYSTEMS
INTEGRATED FAÇADE SYSTEMS
BENCHMARK Engineered Façade Systems comprises three
engineered systems that have been designed to display a
large range of metallic and non-metallic façade options.
BENCHMARK is proud to present its latest and most
innovative product within its range, BENCHMARK Kreate,
a fully integrated cassettes façade system using insulated
panel technology. Fully bespoke and completely inspirational,
BENCHMARK Kreate is made to order to the specifier’s
free design.
Engineered Systems: the range comprises three preengineered insulated panel systems, BENCHMARK Konnect,
BENCHMARK Karrier and BENCHMARK Wall Liner, all of
which utilise the same advanced insulated panel technology
to deliver high performance envelopes. Once the panel
systems are installed the building is fully weathertight,
allowing internal fit-out to commence and removing the
façade from the critical path. The relevant secondary
support/railing system required for the chosen façade is fixed
directly to the outer skin of the panel systems, removing
all risk of cold bridging. The three systems will vary in span,
railing systems and façade options.
It is the first integrated insulated panel and aluminium façade
system of its kind, offering a world of benefits compared
to traditional rainscreen systems. Each high performance
insulated panel is made of multiple cassettes with smooth
rounded corners that are cleverly integrated into each
panel. The façade’s design is truly bespoke, in terms of the
amount of cassettes, their arrangement along with their
individual size and colour. The cassettes are finished in a post
powder coating, which is available in any BS or RAL colour
(chromide-free finish with Qualicoat assurance).
Façade Options: BENCHMARK offers a wide choice of
façades in colours and textures without any limitation.
The product range includes metallic, glass, ceramic, fibre
cement, HPL and timber. BENCHMARK offers stylish
façade options combined with high performance to deliver
complete façade solutions.
BENCHMARK
Konnect
BENCHMARK
Karrier
BENCHMARK
Wall Liner
BENCHMARK Kreate
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BENCHMARK
BENCHMARK
DESIGN WALL SERIES
ROOF SYSTEMS
BENCHMARK Design Wall Series comprises a range of
premium flat insulated panels (BENCHMARK Evolution) with
distinctive features, textures, colours and an impressive range
of joint connection details.
BENCHMARK brings together a selection of roof systems
comprising:
•BENCHMARK Envirodek: An insulated roof deck that
has been specifically designed to support extensive and
intensive green roof systems;
The range comprises:
• BENCHMARK Evolution Axis: The original premium,
un-profiled insulated panel system;
•BENCHMARK Topspan: An insulated roof deck combining
a structural deck and metal top sheet in one product.
The panels are suitable for zinc, stainless steel and
aluminium standing seam waterproofing systems and
single-ply membranes;
• BENCHMARK Evolution Multi-Groove: The premium flat
panel with two grooves engineered into the surface of
the panel;
•BENCHMARK Roofliner: An insulated roof panel that is
ideal for standing seam finishes.The panels are specifically
designed for zinc, stainless steel and aluminium standing
seam waterproofing systems and single-ply membranes.
• BENCHMARK Evolution Recess: The panel with a folded
edge detail and a recessed rubber gasket, creating a 3D
joint effect;
• BENCHMARK Evolution Reveal: The premium flat panel
with a 50mm, 100mm or 150mm reveal along the panel;
• BENCHMARK Evolution Reveal Recess: A panel that has a
combination of a variable reveal and 3D joint effects.
­BENCHMARK Topspan
­BENCHMARK Roofliner
­BENCHMARK
Evolution
Axis
BENCHMARK
Evolution
Multi-Groove
BENCHMARK
Evolution
Recess
BENCHMARK
Evolution
Reveal
BENCHMARK
Evolution
Reveal Recess
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BENCHMARK
­BENCHMARK Envirodek
Customer Services
& Support
Technical Support
Customer Service
One of our strengths is the degree of technical support that
is available to customers, right down to the finest detail.
Customers are at the heart of everything we do. It is the
pursuit of continued excellence in customer service which
drives performance and improvements.
Our technical engineers are a key part of our design and
development process. They work with customers on an individual
project basis to ensure that the correct products are specified
and ordered, taking into account all possible variables.
They all have extensive product knowledge and experience of
practical application and so can provide a wide range of technical
support services. These include:
■Guidance
Teams of customer service personnel are represented in
all locations, from frontline co-ordinators to detailers.
Each department sees an order right through from start to finish,
including dealing with transportation and after-sales care.
The various challenges to be found across the globe in terms of
culture, pace and expectations are met with the same customer
first approach, with best quality as a benchmark and the focus
firmly on delivering what the customer wants.
on panel choice, based on project specific information;
­­­­■Provision
of performance specifications based on project
specific information;
UK
■Coating
recommendations based on internal and external
environments;
Tel: +44 (0) 1352 716100
■Panel
Ireland
Tel: +353 (0) 42 9698500
span recommendations providing wind loadings;
■Condensation
risk / U-value calculations;
Field Service & Training
■Fire
and insurance information relating to the performance
of the panels;
■Attendance
■Advice
at design meetings when required;
on general building physics;
■Provision
■Full
We place high emphasis on customer staff training to facilitate
proper installation. We recognise that this is the key to getting
maximum performance from our products, and it offers peace of
mind when supported by our guarantees.
of general construction details for all products;
Our training sites have special facilities and equipment, which allow
full demonstrations of the different products to be carried out.
Training is comprehensive, following the whole procedure from
the safe off-loading, storing and handling of products, through to
installation and fixing.
product technical support.
As a forward-thinking company, we are constantly investing in
new technologies and today we are very pleased to provide our
customers with services such as Building Energy Modelling (BEM)
and Building Information Modelling (BIM).
Each course covers as much as possible to provide best value
for the customer. The team will also provide training on customers’
own premises. All training is recorded and all participants are
issued with certificates of completion and compliance to prove
that they have the required skills to install Kingspan Insulated
Panels products.
BIM pulls together multiple data streams to allow a design team
to generate a comprehensive virtual 3D model of a building.
This means that accurate specification, costing and quantities of
materials can be identified, and better facilities management
in future maintenance and operation of the building is ensured.
We have recently released BIM objects for all our core products,
in all the file types required for the main CAD packages such
as Archicad, Bentley and Revit as well as the native IFC format.
The Kingspan Field Service team will carry out follow up
assessments on site, checking that the training has been
assimilated and that installations are being carried out correctly.
All files are available at the following link:
www.kingspanpanels.co.uk/why-kingspan/bim
UK
Tel: +44 (0) 1352 716100
Email: info@kingspanpanels.com
UK
Freephone: 0800 587 0090
Tel: +44 (0) 1352 716101
Email: technical@kingspanpanels.com
Ireland
Tel: +353 (0) 42 9698529
Email: technicalkc@kingspan.net
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Customer Services
& Support
Marketing Support
Quotations
Our marketing team aims to provide a fast turnaround on standard
sample and literature requests, eliminating delays with planning and
client approval of material, so that projects begin on time.
To receive a quote and expected lead times for your designs please
call one of our team on:
Case studies, installation videos and animation sequences are all
available on the website at www.kingspanpanels.co.uk.
UK
Tel: +44 (0) 1352 716400
Email: KIPquotations@kingspan.com
UK
Tel: +44 (0) 1352 717251
Email: info@kingspanpanels.com
Ireland
Tel: +353 (0) 42 9698555
Email: quotationskc@kingspan.net
Customer Service
& Support
Ireland
Tel: +353 (0) 42 9698540
Email: info.ire@kingspanpanels.com
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Kingspan Insulated Panels PTY Ltd, Africa
Unit 1, Romead Business Park
23 Malone Road, Maxmead
Pinetown, 3610, South Africa
Tel: +27 (0)31 7013181
For the product offering in other markets please contact your local sales representative or visit www.kingspanpanels.com
Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors
or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and
Kingspan Limited and its subsidiaries accept no liability in respect thereof.
02/2016