Centris Platform

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Because Innovation Matters™
Silicon Systems Group
Toru Watanabe
President, Applied Materials, Japan
Semicon Japan
November 30, 2010
SILICON SYSTEMS GROUP
External Use
Safe Harbor
This presentation contains forward-looking statements, including those regarding the Applied
Silicon Systems Group’s performance, strategic positions, products and opportunities. These
statements are subject to known and unknown risks and uncertainties that could cause actual
results to differ materially from those expressed or implied by such statements, including but not
limited to: the level of demand for Applied’s products, which is subject to many factors,
including: uncertain global economic and industry conditions, business and consumer spending,
demand for electronic products and semiconductors, and customers’ utilization rates and new
technology and capacity requirements; Applied’s ability to (i) develop, deliver and support a
broad range of products, expand its markets and develop new markets, (ii) align its cost
structure with business conditions, (iii) plan and manage its resources and production capability,
(iv) implement initiatives that enhance global operations and efficiencies, (v) maintain effective
internal controls and procedures, (vi) obtain and protect intellectual property rights in key
technologies, and (vii) attract, motivate and retain key employees; risks related to legal
proceedings and claims; and other risks described in Applied’s SEC filings. All forward-looking
statements are based on management’s estimates, projections and assumptions as of
November 30, 2010, and Applied undertakes no obligation to update any forward-looking
statements..
SILICON SYSTEMS GROUP
External Use
Silicon Systems Group Overview
 #1 in the WFE and advanced packaging markets
 In 2010, expect
increased market share
in each SSG business
 In 2011, expect to grow
WFE market share for
the 3rd consecutive year
 Growth fueled by new product innovations aligned to
technology inflections
Source: Gartner, April 2010
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SILICON SYSTEMS GROUP
External Use
Innovations Enable Inflections
ADVANCED
PATTERNING
WAFER-LEVEL
PACKAGING
TRANSISTOR
INTERCONNECT
Centris™ Etch
Tetra X™
Silvia™ Etch
Eterna™ FCVD
Aera3™
Avila™ CVD
Avenir™ PVD/ALD
Mesa™ Etch
InVia™ CVD
Siconi™ for Epi
Centinel™ PVD
UVision® 4
Brightfield
Raider-S™ ECD
Astra™ DSA
Anneal
Reflexion® GT™CMP
Accelerating innovations – 15 new products in 15 months
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SILICON SYSTEMS GROUP
External Use
Applied Materials Conductor Etch
Innovations
Ellie Yieh
VP and GM, Etch Business Unit
Semicon Japan
November 30, 2010
SILICON SYSTEMS GROUP
External Use
Conductor
Etch is
Fastest
Growing Etch
Segment
 Conductor etch ~ $1.6B market
in 2010
 New steps in advanced
transistors, double patterning
and advanced packaging
driving growth
 Applied already leads in
advanced DRAM transistor
critical etch
Source: Gartner, Sept 2010
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SILICON SYSTEMS GROUP
External Use
Innovations Enable Inflections
ADVANCED
PATTERNING
WAFER-LEVEL
PACKAGING
TRANSISTOR
INTERCONNECT
Centris™ Etch
Tetra X™
Silvia™ Etch
Eterna™ FCVD
Aera3™
Avila™ CVD
Avenir™ PVD/ALD
Mesa™ Etch
InVia™ CVD
Siconi™ for Epi
Centinel™ PVD
UVision® 4
Brightfield
Raider-S™ ECD
Astra™ DSA
Anneal
Reflexion® GT™CMP
Accelerating innovations – 15 new products in 15 months
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SILICON SYSTEMS GROUP
External Use
Applied’s Conductor Etch Competitive Position
VERTICAL SCALING
Leading in Advanced
DRAM
HORIZONTAL SCALING
(BBL/BWL architectures)
Expanding Positions in Double Patterning
NAND, Foundry, Logic and DRAM
Requires <1 %
Depth Non-Uniformity
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SILICON SYSTEMS GROUP
Requires <1 nm, 3σ CD Non-Uniformity
External Use
Gap in Litho Roadmap is Etch Opportunity
10
Resolution
(µm)
1
Above
Wavelength
2
Near
Wavelength
Below
Wavelength
Hard Mask
Insertion
1.5
1
DUV
λ=248nm
0.6
g-line
λ=436nm
0.5
0.35
i-line
λ=365nm
0. 1
193 (dry)
λ=193nm
0.25
0.18
1990
193 (immersion)
λ=193nm
0.13
Lithography
Gap
0.09
0.065
0.01
1980
Double
Patterning
2000
0.045
0.032
2010
0.022
2012F
Year of Production
Hard masks and double patterning enable below-wavelength patterning
Sources: 2010 ITRS Roadmap, Applied Materials
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SILICON SYSTEMS GROUP
External Use
Adding up the CD Variation
Logic / Foundry
Double
Patterning
Scheme
L1 = First litho CD variation
E2 = First hard mask etch CD variation
L3 + L4 = Second litho CD + overlay variation
E5 = Second hard mask etch CD variation
Yield impacted by CD variation: (L1 , E2 , L3 , L4 , E5)
Tighter etch CD uniformity can give wider process window for litho
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SILICON SYSTEMS GROUP
External Use
How Precise is the Etched Critical Dimension?
Red Blood Cells
Etched CD
variation range of
0.8 nm:
10,000X
smaller than a red
blood cell diameter,
matched over
thousands of wafers
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SILICON SYSTEMS GROUP
External Use
Patterning Etch Steps Growing
+6 steps
NAND 2X nm
NAND 4X nm
+10 steps
Logic 45 nm
Logic 22 nm
+10 steps
DRAM 2X nm
DRAM 4X nm
Added steps increase process cost for customers
Source: Applied Materials estimate
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SILICON SYSTEMS GROUP
External Use
$ / MB
Relentless Cost-per-Bit Reduction
F
Cost reduction is key for customers
Source: Gartner, Applied Materials
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SILICON SYSTEMS GROUP
External Use
F
Improved CD Control
Applied’s Etch Leadership
in Productivity and Technology
Centris
Platform
Traditional
Platform
Lower Cost-Per-Wafer (normalized)
30% lower cost-per-wafer with leading critical etch performance
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SILICON SYSTEMS GROUP
External Use
Applied’s Centris Platform:
Performance Worth Repeating
Combines industry-leading Mesa chambers
with high-productivity Centris platform
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SILICON SYSTEMS GROUP
External Use
Building a Productivity Powerhouse with Centris
6 Mesa
Chambers
DualBlade
Robot
En-Route
Abatement
FourFOUP
Interface
Optimized
Gas Panel
SILICON SYSTEMS GROUP
External Use
Seijo™ En-Route Abatement Doubles
the Number of Etch Chambers
Centris Platform
Traditional Platform
3 Etch
Chambers
6 Etch
Chambers
Abatement
Chamber
4 process chambers total
SILICON SYSTEMS GROUP
2 Seijo
Abatement
Chambers
8 process chambers total
External Use
AdvantEdge Mesa Chamber: Angstrom-level Precise Etch
Mesa Source
 Extending Silicon Etch
Memory leadership
 1st ultra-flat uniformity
ICP* etcher enabling
≤3xnm node
<1nm CD Uniformity
<1% Etch Depth Uniformity
 Rapid adoption with
>200 chambers in 9
months
Pulsync™
Source
* Inductively Coupled Plasma
Pulse
Pulse
Bias
Advanced plasma control
Microloading benefit
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SILICON SYSTEMS GROUP
External Use
Mesa Source: Breakthrough Etch Rate Uniformity
Traditional
Limited Electrical Field Tunability
Mesa
Electrical Field Decoupled and Tunable
Limited Uniformity
Improved Uniformity
Breakthrough Mesa source delivers ultra-flat etch rate map
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SILICON SYSTEMS GROUP
External Use
Mesa Pulsync Mitigates Microloading
Challenge: Bi-Modal Trench Depth Distribution with Spacer Double Patterning
SEVERE LOADING – No Pulsing
MINIMAL LOADING – With Pulsync
Mesa’s Pulsync technology minimizes micro-loading in etch depth
SEM image used with customer permission
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SILICON SYSTEMS GROUP
External Use
Centris Enables the Same CD Every Time
6 Mesa
Chambers, AutoCalibrated to
Same Standard
Central
Reference
Standards
AutoCalibration
Management
Software
E3™ software
identifies
excursions
SILICON SYSTEMS GROUP
External Use
Improved Process Parameter Repeatability
via Auto-Calibration
OLD CONTROL LIMIT
NEW CONTROL LIMIT
Base
Pressure
Autocalibration
off
SILICON SYSTEMS GROUP
22
Patent Applied For
Time (days)
Autocalibration
on
External Use
Ch A
Ch B
Ch C
Ch D
Ch E
Ch F
Centris Etch Matching of 4,000 Wafers
Post-Process CD (nm)
43.0
42.0
Upper Spec Limit
41.0
40.0
Lower Spec Limit
39.0
38.0
0
250
500
750
1000
Number of wafers
Chamber matching demonstrated at 0.8nm range across 4,000 wafers
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SILICON SYSTEMS GROUP
External Use
Device Yield Benefit from Tighter Controls
Centris Platform
Device Yield
Device Yield
PRODUCT
PERFORMANCE
PROCESS
PERFORMANCE
Traditional Platform
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SILICON SYSTEMS GROUP
External Use
Capital Productivity Benefit for Customers
NAND 2Xnm at 250K WSPM, One Etch Application
3 ETCH, 1 ABATEMENT PLATFORM
6 ETCH, 2 EN-ROUTE ABATEMENT PLATFORM
Unique 8-chamber architecture enables best-in-class productivity
SILICON SYSTEMS GROUP
External Use
“Green” Benefits of Lower Facilitization Costs
 ~35% improvement in energy
savings from standard etchers
 One Platform saves an Olympicsize swimming pool of water per
year
 Lower CO2 emissions per
Platform: equivalent to taking 50
cars per year off the road
Green benefits contribute one-third of cost-per-wafer savings
Assumes SEMI S23 standard calculations
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SILICON SYSTEMS GROUP
External Use
Applied’s Conductor Etch Platforms are
Well Positioned at Leading Customers
AdvantEdge
Chamber
>1500
chambers
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SILICON SYSTEMS GROUP
AdvantEdge
Mesa Chamber
Centris
Platform
>200 chambers
in first 9
months
5 customers;
includes entry
into 2 new
customers
External Use
Applied’s Centris Platform:
Performance Worth Repeating
Precise
Intelligent
Productive
Auto-calibrating
Industry-leading at 30%
lower cost-per-wafer
Tightest CD uniformity
Tightest depth uniformity
on each wafer
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SILICON SYSTEMS GROUP
External Use
SILICON SYSTEMS GROUP
External Use
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