AUT 208 Automotive Brakes
3 Credits
College Now/CTE
Student Outcomes Checklist
http://cocc.edu/College-Now
Student’s Signature_____________________________________Completion Date_____________
High School Teacher’s Signature _____________________________________________________
Recommended Grade ______________High School______________________________________
COCC Review Instructor’s Signature _________________________________________________
COURSE DESCRIPTION: Studies the theory, operation, diagnoses and repair of the modern
braking systems of both domestic and import vehicles. Includes an introduction to anti-lock brake
systems. Prerequisites: AUT 107 Mechanical Systems I.
REQUIRED DOCUMENTATION: The high school teacher will send completed student outcomes
checklists (pages 1-5) and graded COCC final exams to College Now Office, Central Oregon
Community College, 2600 NW College Way, Bend, OR 97703.
FINAL EXAM: High school teachers may contact the College Now Office at (541) 504-2930 to
request an electronic copy of the final exam and the final answer key.
GRADING: A, A-, B+, B, B-, C+, C, D, F.
See College Now Grading Policy.
OUTCOMES GRADING SCALE:
P-1 and P-2 (Priority 1 and Priority 2) items are required.
P-3 (Priority 3) items are optional and may be graded as extra credit.
A
B
C
D
F
(4 Points)
(3 Points)
(2 Points)
(1 Point)
(0 Points)
=
=
=
=
=
All P1 and P2 at Level 1 or Level 2
Missing 5 items 
Missing 10 items 
Missing 11 items
F Missing 12 items or more
FINAL EXAM GRADING SCALE:
Final Raw Score
100 – 92 A (4.0 Points)
87 – 82
91 – 90 A- (3.7 Points)
81 – 80
89 – 88 B+ (3.3 Points)
79 – 78
B (3.0 Points)`
B- (3.3 Points)
C+ (2.3 Points)
77 – 70
69 – 65
< 64
C
D
F
(2.0 Points)
(1 Point)
(0 Points)
FINAL GRADE COMPUTATION: Assign points based on letter grade given for Outcomes
and Final Exam.
Outcomes:
Final Exam:
______Points x 85%
______Points x 15%
=
=
______Points
______Points
Total: ______Points
Recommended Letter Grade: ______
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AUT 208 Automotive Brakes
COURSE INSTRUCTIONS:
For the following tasks, you must write in the date, the year, and the make of the vehicle (place
behind the task). You need to place one of the following numbers in front of the task:
(1) You have accomplished the task without assistance
(2) You have accomplished the task with assistance
or (3) You have observed the task being performed.
Example:
(task)
(vehicle)
(repair)
2
Perform engine vacuum test; determine needed repairs. 1998 Oldsmobile
(vacuum leak)
For every task in Engine Performance System, the following safety task must be strictly
enforced as a number 1 priority:
Comply with personal and environmental safety practices associated with clothing, eye
protection, hand tools, power equipment and handling, storage and disposal of
chemicals in accordance with local, state, and federal safety and environmental
regulations.
All P-1 and P-2 must be performed; P-3 add to your skill (priority 1 & 2)
A. General Brake Systems Diagnosis
P-1 _____ 1. Identify and interpret brake system concern; determine necessary action.
P-1 _____ 2. Research applicable vehicle and service information, such as brake system
operation, vehicle service history, service precautions, and technical service bulletins.
P-1 _____ 3. Locate and interpret vehicle and major component identification numbers (VIN,
vehicle
certification labels, calibration decals).
Teacher Signature:_____________________________ Date:__________
B. Hydraulic System Diagnosis and Repair
P-1 _____ 1. Diagnose pressure concerns in the brake system using hydraulic principles
(Pascal’s Law).
P-2 _____ 2. Measure brake pedal height; determine necessary action.
P-2 _____ 3. Check master cylinder for internal and external leaks and proper operation;
determine necessary action.
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AUT 208 Automotive Brakes
P-1 _____ 4. Remove, bench bleed, and reinstall master cylinder.
P-1 _____ 5. Diagnose poor stopping, pulling or dragging concerns caused by malfunctions
in the hydraulic system; determine necessary action.
P-2 _____ 6. Inspect brake lines, flexible hoses, and fittings for leaks, dents, kinks, rust,
cracks, bulging or wear; tighten loose fittings and supports; determine necessary action.
P-2 _____ 7. Fabricate and/or install brake lines (double flare and ISO types); replace hoses,
fittings, and supports as needed.
P-1 _____ 8. Select, handle, store, and fill brake fluids to proper level.
P-2 _____ 9. Inspect, test, and/or replace metering (hold-off), proportioning (balance),
pressure differential, and combination valves.
P-3 _____ 10. Inspect, test, and adjust height (load) sensing proportioning valve.
P-3 _____ 11. Inspect, test, and/or replace components of brake warning light system.
P-1 _____ 12. Bleed (manual, pressure, vacuum or surge) brake system.
P-3 _____ 13. Flush hydraulic system.
Teacher Signature:_____________________________ Date:__________
C. Drum Brake Diagnosis and Repair
P-1 _____ 1. Diagnose poor stopping, noise, pulling, grabbing, dragging or pedal pulsation
concerns; determine necessary action.
P -1 _____ 2. Remove, clean (using proper safety procedures), inspect, and measure brake
drums; determine necessary action.
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AUT 208 Automotive Brakes
P-1 _____ 3. Refinish brake drum.
P-1 _____ 4. Remove, clean, and inspect brake shoes, springs, pins, clips, levers,
adjusters/self-adjusters, other related brake hardware, and backing support plates; lubricate
and reassemble.
P-2 _____ 5. Remove, inspect, and install wheel cylinders.
P-1 _____ 6. Pre-adjust brake shoes and parking brake before installing brake drums or
drum/hub assemblies and wheel bearings.
P-1 _____ 7. Install wheel, torque lug nuts, and make final checks and adjustments.
Teacher Signature:_____________________________ Date:__________
D. Disc Brake Diagnosis and Repair
P-1 _____ 1. Diagnose poor stopping, noise, pulling, grabbing, dragging or pedal pulsation
concerns; determine necessary action.
P-1 _____ 2. Remove caliper assembly from mountings; clean and inspect for leaks and
damage to caliper housing; determine necessary action.
P-1 _____ 3. Clean and inspect caliper mounting and slides for wear and damage; determine
necessary action.
P-1 _____ 4. Remove, clean, and inspect pads and retaining hardware; determine necessary
action.
P-2 _____ 5. Disassemble and clean caliper assembly; inspect parts for wear, rust, scoring,
and damage; replace seal, boot, and damaged or worn parts.
P-1 _____ 6. Reassemble, lubricate, and reinstall caliper, pads, and related hardware; seat
pads, and inspect for leaks.
P-1 _____ 7. Clean, inspect, and measure rotor with a dial indicator and a micrometer; follow
manufacturer’s recommendations in determining need to machine or replace.
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AUT 208 Automotive Brakes
P-1 _____ 8. Remove and reinstall rotor.
P-3 _____ 9. Refinish rotor according to manufacturer’s recommendations.
P-3 _____ 10. Adjust calipers equipped with an integrated parking brake system.
P-1 _____ 11. Install wheel, torque lug nuts, and make final checks and adjustments.
Teacher Signature:_____________________________ Date:__________
E. Power Assist Units Diagnosis and Repair
P-2 _____ 1. Test pedal free travel with and without engine running; check power assist
operation.
P-2 _____ 2. Check vacuum supply (manifold or auxiliary pump) to vacuum-type power
booster.
P-2 _____ 3. Inspect the vacuum-type power booster unit for vacuum leaks; inspect the check
valve for proper operation; determine necessary action.
P-3 _____ 4. Inspect and test hydro-boost system and accumulator for leaks and proper
operation; determine necessary action.
Teacher Signature:_____________________________ Date:__________
F. Miscellaneous (Wheel Bearings, Parking Brakes, Electrical, Etc.) Diagnosis and
Repair
P-1 _____ 1. Diagnose wheel bearing noises, wheel shimmy, and vibration concerns;
determine necessary action.
P-1 _____ 2. Remove, clean, inspect, repack, and install wheel bearings and replace seals;
install hub and adjust wheel bearings.
P-2 _____ 3. Check parking brake cables and components for wear, rusting, binding, and
corrosion; clean, lubricate, or replace as needed.
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AUT 208 Automotive Brakes
P-1 _____ 4. Check parking brake operation; determine necessary action.
P-3 _____ 5. Check operation of parking brake indicator light system.
P-1 _____ 6. Check operation of brake stop light system; determine necessary action.
P-1 _____ 7. Replace wheel bearing and race.
P-1 _____ 8. Inspect and replace wheel studs.
P-2 _____ 9. Remove and reinstall sealed wheel bearing assembly.
Teacher Signature:_____________________________ Date:__________
(All appropriate homework assigned using the automotive textbook available as appropriate.)
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AUT 208 Automotive Brakes