International Symposium on Compound Semiconductors 2012 InGaAs/InP DHBTs with Emitter and Base Defined through Electron-beam Lithography for Reduced Ccb and Increased RF Cut-off Frequency Evan Lobisser1,*, Johann C. Rode, Vibhor Jain2, Han-Wei Chiang, Ashish Baraskar3, William J. Mitchell, Brian J. Thibeault, Mark J. W. Rodwell Dept. of ECE, University of California, Santa Barbara, CA 93106, USA (Now with 1Agilent Technologies, Inc., CA, 2IBM Corporation, VT, 3GlobalFoundries, NY) Miguel Urteaga Teledyne Scientific & Imaging, Thousand Oaks, CA 91360 Dmitri Loubychev, Andrew Snyder, Ying Wu, Joel M. Fastenau, Amy W. K. Liu IQE Inc., Bethlehem, PA 18015 *evan.lobisser@agilent.com, +1 (707) 577-5629 Outline • • • • • Motivation HBT Design & Scaling Fabrication Process & Challenge Electrical Measurements Conclusion 2 Why THz Transistors? Digital logic for optical fiber circuits 0.1-1 Tb/s optical fiber links 0.3- 3 THz imaging systems THz amplifiers for imaging, communications High gain at microwave frequencies: Precision analog design, high resolution ADCs, DACs 3 Type-I InP DHBTs at UCSB Emitter: n++ InGaAs cap n InP XX’: z Base: p++ InGaAs Doping grade Drift collector: n- InGaAs/InAlAs grade n- InP Sub-collector: n++ InGaAs cap n++ InP Semi-insulating InP substrate E X’ CP Collector B C BP Emitter Base X z 4 HBT Scaling Laws To double bandwidth of a mesa DHBT: Keep constant all resistances and currents Reduce 2:1 all capacitances and transport delays Parameter collector depletion layer thickness base thickness emitter junction width collector junction width emitter contact resistivity base contact resistivity current density Change decrease 2:1 decrease 1.41:1 decrease 4:1 decrease 4:1 decrease 4:1 decrease 4:1 increase 4:1 Epitaxial scaling Lateral scaling Surface prep & doping Keep lengths the same, reduce widths 4:1 for thermal considerations 5 Epitaxial Design T(nm) Material Doping (cm-3) Description 10 In0.53Ga0.47As 81019 : Si Emitter cap 0.5 InP 51019 : Si Emitter 15 InP 21018 : Si Emitter 25 9.5 12 InGaAs 1-0.51020 :C Base In0.53Ga0.47 As 11017 : Si Setback InGaAs / InAlAs 11017 : Si B-C Grade 1018 : Si Pulse doping 3 InP 5 45.5 InP 11017 : Si Collector 7.5 InP 11019 : Si Sub Collector 41019 : Si Sub Collector 5 In0.53Ga0.47 As 300 InP 11019 : Si Sub Collector 3.5 In0.53Ga0.47 As Undoped Etch stop Substrate SI : InP 0 -0.5 Energy (eV) 15 -1 -1.5 -2 -2.5 -3 -3.5 0 50 100 150 Distance (nm) Vbe = 1.0V, Vcb = 0.5V, Je = 0, 27 mA/m2 Thin (70 nm) collector for balanced fτ/fmax High emitter/base doping for low Rex/Rbb 6 Sub-200 nm Emitter Anatomy Hybrid sputtered metal stack for low-stress, vertical profile W/TiW interfacial discontinuity enables base contact lift-off High-stress emitters fall off during subsequent lift-offs Very thin emitter epitaxial layer W for TiW minimal undercut TiW Semiconductor wet etchfor low ρ Interfacial Mo blanket-evaporated c undercuts emitter contact SiNx 100 nm W SiNx sidewalls protect emitter contact, prevent emitter-base shortsmetal has Single sputtered non-vertical etch profile Mo 7 Lithographic Scaling and Alignment Positive i-line lithography Emitter Negative e-beam lithography Emitter Base Mesa E-beam lithography needed to define < 150 nm emitters and for < 50 nm emitter-base contact misalignment Base Contact Positive e-beam lithography Negative i-line lithography 8 TiW SiNx sidewall W Pt/Ti/Pd/Au Wbc = 150 nm Web = 155 nm Tb + Tc = 95 nm Wbc = 140 nm Measurement RF measurements conducted using Agilent E8361A PNA from 1-67 GHz DC bias and measurements made with Agilent 4155 SPA Off-wafer LRRM calibration, lumped-element pad stripping used to de-embed device S-Parameters Isolated pad structures used to provide clean RF measurements 25 De-embedded Mason's Unilateral Gain (dB) Mason's Unilateral Gain (dB) 25 20 Embedded 15 10 5 0 9 10 10 10 Frequency (Hz) 11 10 De-embedded 20 Embedded 15 10 5 0 9 10 10 10 11 10 Frequency (Hz) 10 DC Data 30 Peak f , f max 14 Dotted: V = 0.2 V 2 cb 10-3 25/30/35 mW/m 12 n = 1.25 20 c -4 Ic, Ib (A) 10 e 15 V =0V 10 cb b,step BV 0 0 0.5 1 8 -5 10 1.5 Vce (V) ceo 2 = 2.44 V 2.5 6 n = 2.72 -6 A = 150 nm x 3 m je I = 200 A 5 10 J (mA/m2) 25 10-2 Solid: V = 0.0 V cb b 10 I I b c 4 10-7 10-8 2 0 0.2 0.4 0.6 Vbe (V) 0.8 1 0 β = 14 for 150 nm junction VBceo = 2.44 V @ Je = 15 kA/cm2 Rex ≈ 2 Ω·µm2 (RF extraction) Collector ρsheet = 14 Ω/□, ρc = 12 Ω·µm2 11 RF Data U 20 H 15 I = 12.4 mA, V c 10 ce 2 = 1.5 V J = 27.6 mA/m , V e 5 cb = 0.54 V 600 f f 3.5 3 200 V = 0.5 V C cb cb max 1010 1011 Frequency (Hz) max 400 f = 530 GHz f = 750 GHz 0 109 4 Ccb (fF) 21 Cutoff frequency (GHz) MAG/MSG 25 Gains (dB) 4.5 800 30 1012 0 0 5 10 15 20 2 Je (mA/m ) 25 2.5 30 Peak RF performance at >40 mW/μm2 Kirk limit not reached 12 Equivalent Circuit Model ρex = 2 Ω·μm2 Ccb = 3.0 fF Ajc = 1.86 μm2 ~ 450 nm x 4 μm (0.2 S)Vbeexp -jω(0.23 ps) Ic = 12.4 mA Vce = 1.5 V Lowest ρex to date due to Mo contact, highly doped epi Ccb lower than 100 nm collector epi designs due to E-beam litho 13 Performance Analysis nkBT 1 nkBT b c C je Rex Rc Ccb 2f qI c qI c 230 fs 15 fs 45 fs τec dominated by transit delays, high ideality factor reduces fτ ~ 10% Expected base ρc = 4 Ω·μm2 and Rsh = 800 Ω/□ yields fmax > 1.0 THz for same fτ E B Epitaxial design, process damage explain high ηb, Rbb Rsh increased by base contacts reacting with 2.5 nm of Pt diffuses ~ 8 nm 5 nm (20 %) of base 14 Conclusion E-beam lithography used to define narrow emitter, narrowest base mesa reported to date Narrow mesa, low emitter ρc enable 33% increase in fmax from previous UCSB results with 70 nm collector thickness Epitaxial thinning increased fτ by 10% from 100 nm UCSB designs 1 THz bandwidth possible with improved base contact process This work was supported by the DARPA CMO Contract No. HR0011-09-C-0060. Portions of this work were done in the UCSB nanofabrication facility, part of the NSF-funded NNIN network, and the MRL, supported by the MRSEC Program of the NSF under award No. MR05-20415. 15 Questions? Extra Slides Bipolar Scaling Laws b Tb2 / 2 Dn c Tc / 2vsat Ccb Ac / Tc Wbc Tb Tc Wgap emitter I c ,max vsat Ae (Vcb Vbi ) / Tc2 Le 1 ln We Rex c ,e / Ae P T Le We c ,b Rbb Le 6 2 12 Ac ,b sh Wbc We Wgap length Le V. Jain Fabrication: Emitter contact High power SF6/Ar ICP etch Low power SF6/Ar ICP etch Cr Cr Cr SiOx SiOx SiOx Ti0.1W0.9 Ti0.1W0.9 Ti0.1W0.9 Cl2/O2 ICP etch EBL PR W W W n InGaAs, InP n InGaAs, InP n InGaAs, InP p InGaAs p InGaAs p InGaAs Mo 1 Fabrication: Emitter mesa SiNx PECVD deposition CF4/O2 ICP etch InGaAs wet etch 2nd SiNx sidewall InP wet etch Ti0.1W0.9 Ti0.1W0.9 Cr Ti0.1W0.9 W W W n InGaAs, InP p InGaAs 2 Base Post Cap Ccb , po st 0 r Apo st Tc Ccb,post does not scale with Le Adversely effects fmax as Le ↓ Need to minimize the Ccb,post value 6 y = 1.09x - 0.02 4 C cb (fF) Undercut below base post No contribution of Base post to Ccb 2 0 0 1 2 3 L (m) e 4 5 Transit time Modulation Causes Ccb Modulation Qbase constant Qbase holes Tc electrons Ccb Qbaseholes Vcb 0 qn( x ) A1 x / Tc dx VbcA / Tc f ( I c ,Vcb ) f Qbaseholes C cb f I c I c Vcb 500 cb 400 0.0 V 0.2 V cb cb -0.2 V 300 2 cb L Kirk Effect : f Vcb 0 Ccb I c 0 0.6 V f (GHz) 2 f , -0.3 V 200 1 cb 0 eV eV ho les Camnitz and Moll, Betser & Ritter, D. Root Collector Velocity Modulation : f Vcb 0 Ccb I c 0 1 I b , ΔQba se 100 -1 0 2 4 6 8 2 J (mA/um ) 10 12 0 -1 e -2 300 400 Increase in τ c with Vcb reduced Ccb - strong effect in InGaAs SHBTs - weak effect in InP DHBTs -2 -0.2 V 0 7 100 200 nm 300 400 6 e 200 nm 5 cb 100 C /A (fF/m2) 0 8 4 0.0 V Increase in Ccb is due to both 0.2 V - base pushout into collector 3 V = 0.6 V cb 2 0 2.5 5 7.5 J (mA/m2) e 10 12.5 - and modulation of τ b by Vcb