VERSYS - SR-FSR Installation Manual STEP 1 - CEILING PREPARATION Figure 1

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VERSYS - SR-FSR Installation Manual
STEP 1 - CEILING PREPARATION
Figure 1
1/4-20 THREADED RODS
(BY OTHERS)
SR CEILING
FIXTURE SLOT/OPENING
IN SHEET ROCK CEILING
WHIP
A) MAKE SLOT IN SHEET ROCK CEILING ACCORDING TO RUN INFORMATION, TYPE OF FIXTURE AND REFER TO CEILING OPENINGS REQUIRED
(FIGURE 2 - SR* CEILING AND FIGURE 3 - FSR** CEILING).
B) INSTALL 1/4-20 THREADED RODS ACCORDING LAYOUT AS SHOWN:
1) FIGURE 4 - SR* CEILING;
2) FIGURE 5 - FSR** CEILING.
BOTTOM POINTS OF RODS MUST BE 3 1/2" +/- 1/8" OVER FIXTURE BOTTOM LEVEL
AS SHOWN OH FIGURES 2 & 3.
C) PULL DOWN FEED WHIP THROUGH CEILING SLOT (POWER MUST BE OFF) AS SHOWN IN FIGURE 1.
* - "SR" - SHEET ROCK SELLING;
** - "FSR" - FLANGE LESS SHEET ROCK CEILING.
Figure 2
Figure 3
SR* CEILING
FSR** CEILING
ROD Ø1/4"
NOT BY
NEO-RAY
4 7/8"
4 15/16"
ROD Ø1/4"
NOT BY
NEO-RAY
BLOKING
RECOMENDED
(BY OTHERS)
3 1/2"
±1/8"
3/4"- FLANGE
5 7/8"
CEILING OPENING
VERSYS SR-FSR Installation Manual, Page 1
3/4"-FLANGE
37"; 49"; 61";
73" OR 97"
CEILING OPENING
1/8"
MINIMUM
1" PERF.
FLANGE
3/16"
5 3/8"
5 13/16"
CEILING OPENING
WET PLASTER
(BY OTHERS)
SCREW
(BY OTHERS)
1" PERF.
FLANGE
2 3/8"
3/16"
VERSYS - SR-FSR Installation Manual
STEP 1 - CEILING PREPARATION (Continued)
Figure 4
CEILING
OPENING
POSITIONS OF MOUNTING RODS FOR SHEETROCK CEILING APPLICATION
CEILING OPENING
3'-0 3/4" 3FT IND
5 7/8"
5 5/8"
CEILING
OPENING
CEILING OPENING
4'-0 3/4" 4FT IND
CEILING
OPENING
5 7/8"
2'-1 7/16"
MOUNTING RODS POSITIONS
CEILING
OPENING
CEILING OPENING
5'-0 3/4" 5FT IND
5 7/8"
5 5/8"
3'-1 7/16"
MOUNTING RODS POSITIONS
CEILING OPENING
6'-0 3/4" 6FT6 IND
5 5/8"
4'-1 7/16"
MOUNTING RODS POSITIONS
CEILING OPENING
8'-0 3/4" 8FT IND
CEILING
OPENING
5 7/8"
5 5/8"
CEILING
OPENING
5 7/8"
5'-1 7/16"
MOUNTING RODS POSITIONS
5 5/8"
7'-1 7/16"
MOUNTING RODS POSITIONS
OVERALL CEILING OPENING (BOR+INT+EOR)
CEILING OPENING
3' 3FT INT
4' 4FT INT
5' 5FT INT
6' 6FT INT
8' 8FT INT
CEILING OPENING
3'-0 3/8" 3FT BOR
4'-0 3/8" 4FT BOR
5'-0 3/8" 5FT BOR
6'-0 3/8" 6FT BOR
8'-0 3/8" 8FT BOR
CEILING OPENING
3'-0 3/8" 3FT EOR
4'-0 3/8" 4FT EOR
5'-0 3/8" 5FT EOR
6'-0 3/8" 6FT EOR
8'-0 3/8" 8FT EOR
5 7/8"
5 5/8"
Figure 5
CEILING
OPENING
2'-1 7/16" 3' BOR
3'-1 7/16" 4' BOR
4'-1 7/16" 5' BOR
5'-1 7/16" 6' BOR
7'-1 7/16" 8' BOR
MOUNTING RODS POSITIONS
CEILING
OPENING
CEILING OPENING
3' 3FT IND
CEILING
OPENING
CEILING
OPENING
10 5/8"
CEILING OPENING
4' 4FT IND
CEILING
OPENING
5 13/16"
2'-1 7/16"
MOUNTING RODS POSITIONS
5 1/4"
2'-1 7/16" 3' EOR
3'-1 7/16" 4' EOR
4'-1 7/16" 5' EOR
5'-1 7/16" 6' EOR
7'-1 7/16" 8' EOR
MOUNTING RODS POSITIONS
CEILING OPENING
6' 6FT IND
CEILING OPENING
5' 5FT IND
5 13/16"
3'-1 7/16"
MOUNTING RODS POSITIONS
5 1/4"
4'-1 7/16"
MOUNTING RODS POSITIONS
CEILING OPENING
8' 8FT IND
CEILING
OPENING
5 13/16"
5 1/4"
2'-1 7/16" 3' INT
3'-1 7/16" 4' INT
4'-1 7/16" 5' INT
5'-1 7/16" 6' INT
7'-1 7/16" 8' INT
MOUNTING RODS POSITIONS
POSITIONS OF MOUNTING RODS FOR FLANGE LESS SHEETROCK CEILING APPLICATION
5 13/16"
5 1/4"
10 5/8"
5 13/16"
5'-1 7/16"
MOUNTING RODS POSITIONS
5 1/4"
7'-1 7/16"
MOUNTING RODS POSITIONS
OVERALL CEILING OPENING (BOR+INT+EOR)
CEILING OPENING
3' 3FT INT
4' 4FT INT
5' 5FT INT
6' 6FT INT
8' 8FT INT
CEILING OPENING
3' 3FT BOR
4' 4FT BOR
5' 5FT BOR
6' 6FT BOR
8' 8FT BOR
CEILING OPENING
3' 3FT EOR
4' 4FT EOR
5' 5FT EOR
6' 6FT EOR
8' 8FT EOR
5 13/16"
5 1/4"
2'-1 7/16" 3' BOR
3'-1 7/16" 4' BOR
4'-1 7/16" 5' BOR
5'-1 7/16" 6' BOR
7'-1 7/16" 8' BOR
MOUNTING RODS POSITIONS
VERSYS SR-FSR Installation Manual, Page 2
10 5/8"
2'-1 7/16" 3' INT
3'-1 7/16" 4' INT
4'-1 7/16" 5' INT
5'-1 7/16" 6' INT
7'-1 7/16" 8' INT
MOUNTING RODS POSITIONS
10 5/8"
2'-1 7/16" 3' EOR
3'-1 7/16" 4' EOR
4'-1 7/16" 5' EOR
5'-1 7/16" 6' EOR
7'-1 7/16" 8' EOR
MOUNTING RODS POSITIONS
VERSYS - SR-FSR Installation Manual
STEP 2 - FIXTURE PREPARATION
Figure 1
1) REMOVE FIXTURE FROM PACKAGING.
2) REMOVE LOUVER; T5 LAMP (IF INSTALLED) AND REFLECTOR
(AS SHOWN IN FIGURE 3, 4, 5, 6 AND 7).
3) UNPACK FOUR (4) 1/4-20 HEX NUTS AND INT BOTTOM COVER
(IF REQUIRED).
1/4-20
HEX NUTS
LOUVER
T5(T5HO) LAMP
FIXTURE
(UP SIDE DOWN)
REFLECTOR
Figure 2
4) FROM "BOR" AND "INT" FIXTURES
REMOVE WIREWAY SIDE COVERS;
JOINING BOLTS AND NUTS.
Ø 3/8" MOUNTING
HOLES
THROUGH
WIRE
WIREWAY
SIDE COVERS
JOINING BOLTS
1/4-20
3/4"LONG
1/4-20
HEX NUTS
#8-3/8" LONG
PAN HEAD
SCREW
VERSYS SR-FSR Installation Manual, Page 3
JOINER
BRACKET
ALIGNER
BRACKET
VERSYS - SR-FSR Installation Manual
STEP 2 - FIXTURE PREPARATION (Continued)
a) AT ONE END OF LOUVER PULL DOWN UNTIL
LOUVER STOPPED BY TORSION SPRING
(SHOWN IN FIGURE 3)
END CAP
OF
LOUVER
Figure 3
SQUEEZE TORSION SPRING
AND REMOVE SPRING FROM
REFLECTOR HOLE
Figure 5
REMOVE T5 LAMP
FROM FIXTURE (IF INSTALLED)
VERSYS SR-FSR Installation Manual, Page 4
b) REPEAT PREVIOUS STEP
AT OTHER END OF LOUVER
Figure 4
REMOVE LOUVER
FROM FIXTURE
Figure 6
REMOVE (2) SCREWS
THAT HOLD LOUVER
Figure 7
REMOVE REFLECTOR
FROM FIXTURE
VERSYS - SR-FSR Installation Manual
STEP 3 - FIXTURE INSTALLATION
Figure 1
1) BRING FIXTURE UP, CLOSE TO CEILING.
REMOVE ACCESS PLATE AND ATTACH WHIP TO ACCESS PLATE.
SPLICE FEED WIRES AND USE WIRE NUT TO CONNECT INTERNAL WIRING TO WHIP.
SECURE FIRMLY BACK ACCESS PLATE TO THE FIXTURE.
AS SHOWN IN FIGURE 1
WHIP (BY OTHERS)
ACCESS
PLATE
POWER FEED
WIRES
Figure 2
Figure 3
2) INSERT FIXTURE FROM BELOW INTO CEILING OPENING SLOT
AS SHOWN IN FIGURE 2.
THREADED RODS MUST GO THROUGH
MOUNTING HOLES ON
.
FIXTURE TOP PANEL. (AS SHOWN IN DETAIL 1a)
DETAIL 1
3) SECURE FIXTURE BY TWO (2) HEX NUTS 1/4-20
(NOT BY NEO-RAY), AS SHOWN IN DETAIL 1b
DETAIL 1a
DETAIL 1b
FIXTURE TRIM
FLANGE
SUPPORT BRACKET
FIXTURE IN
CEILING
POWER
FEED
WHIP
CEILING
OPENING
FIXTURE
THREADED RODS
1/4-20
(BY OTHER)
NOTE:
NEO- RAY RECOMENDS INSTALLATION TO BE DONE BY TWO CONTRACTORS.
VERSYS SR-FSR Installation Manual, Page 5
THREADED ROD
INSERTED IN
MOUNTING HOLE
HEX NUT 1/4-20
TO SECURE FIXTURE
TIGHTEN 1/4-20 NUTS BY PRESSING FLANGES OF FIXTURE
TO A SHEETROCK CEILING
VERSYS - SR-FSR Installation Manual
STEP 4 - CONNECTING THROUGH WIRING
AND POWERING INSTALLED FIXTURES
WORK FROM BELOW UTILITY COMPARTMENT TO JOIN FIXTURES IN RUN.
Figure 1
A) FIXTURES INSTALLED IN A SLOT/OPENING WILL LOOK AS SHOWN IN FIGURE 1;
B) USE JOINING BOLTS AND HEX NUTS (FROM STEP 2) TO JOIN AND ALIGN
FIXTURES AS SHOWN IN FIGURE 2;
C) USING PROVIDED (BY NEO-RAY) QUICK CONNECTOR OR WIRE NUTS
THROUGH WIRE FIXTURES AS SHOWN IN FIGURE 2.
ALIGNER BRACKET
WITH SET SCREW
JOINER BRACKET
THROUGH WIRES
Figure 2
WIRE NUTS
SLIDE ALIGN BRACKET
TO INTERMEDIATE POSITION
AND USING SET SCREWS
ALIGN FIXTURE HOUSINGS
VERSYS SR-FSR Installation Manual, Page 6
JOIN FIXTURES
BY 1/4-20 BOLTS
AND NUTS
VERSYS - SR-FSR Installation Manual
STEP 5 - COMPLETING INSTALLATION
RUN OF FIXTURES INSTALLED IN SHEETROCK (OR FSR) CEILING:
FIXTURES ARE MOUNTED ON SUPPORT HARDWARE (THREADED RODS),
FIXTURES ARE JOINED AND ALIGNED, THROUGH WIRES ARE SPLICED,
FEED WIRES CONNECTED TO POWER FEED WHIP.
BOTTOM SNAP IN COVER FOR UTILITY BOX INSTALLED.
COMPLETE INSTALLATION BY INSTALLING REFLECTORS,
LAMPS AND LOUVERS.
Figure 1
Figure 2
REFLECTOR MOUNTING DETAIL
SHEET ROCK CEILING
"BOR" FIXTURE
UTILITY BOX
COVER
SCREWS
"EOR"
FIXTURE
REFLECTOR
LOUVER
LAMP T5 (T5HO)
REFLECTOR
Figure 3
TOP AND BOTTOM VIEWS INSTALLED FIXTURE
FEED WIRES
TOP VIEW
BOTTOM VIEW
"BOR" FIXTURE
LOUVER
UTILITY BOX
COVER
LOUVER
ACCESS
PLATE
THREADED ROD
VERSYS SR-FSR Installation Manual, Page 7
VERSYS - SR-FSR Installation Manual
STEP 6 - CEILING FINISHING (FSR APPLICATION)
TO FINISH "FLANGELESS SHEETROCK" FIXTURE APPLICATION
FIXTURES MUST BE INSTALLED IN SAME LEVEL WITH CEILING.
PERFORATED RAILS OF FIXTURES MUST BE AT 1/8" TO 1/4" OVER CEILING LEVEL.
CONTRACTOR MUST FILL REVEAL BETWEEN FIXTURE AND EDGE OF CEILING SLOT
BY WET PLASTER OF SIMILAR FILLER TO MATERIAL OF CEILING.
EDGE OF FIXTURE MUST BE CLEAN AND PROVIDE ACCESS TO CEILING.
Figure 1
PERFORATED RAILS
Figure 2
SHEETROCK CEILING
BOTTOM EDGE OF FIXTURE
AND CEILING MUST BE IN SAME LEVEL
BLOCKING
RECOMENDED
(BY OTHERS)
FIXTURE EDGE
WET PLASTER
(BY OTHERS)
Figure 3
PERFORATED FRAME "FSR" FIXTURE DETAILS
END
PERFORATED
RAIL
PERFORATED RAILS
MOUNTING SCREW
SIDE
PERFORATED
RAIL
VERSYS SR-FSR Installation Manual, Page 8
BOTTOM
EDGE
OF FIXTURE
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