Your Main Motors & Drives Contractor

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Your Main Motors & Drives Contractor
Siemens MMDC – a unique business concept for cost ­reduction,
efficiency, and transparency for projects in the oil and gas industry
siemens.com/mmdc
Answers for industry.
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Projects in the oil and gas industry are getting larger,
more complex and take several years to develop. This
has an impact on the overall supply chain – on product
suppliers, OEMs, EPCs, and the end user.
Across this global supply chain many contractual and
technical interfaces have to be managed. A further
challenge is the global resource management.
Global engineering, manufacturing, raw materials, and
lead times have to be coordinated.
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enges
in today’s project business
The traditional project approach leads to complex
operational and maintenance processes and project
structures and results in multivendor equipment.
The missing over-all transparency leads to schedule risks
and may jeopardize the investment. To overcome these
challenges Siemens developed the business concept
MMDC® – Main Motors & Drives Contractor.
The MMDC concept is a comprehensive approach that
reduces overall project cost and maximizes its efficiency
and transparency throughout the entire supply chain.
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A unique business concept
MMD
MMDC
The MMDC business concept was developed in close
collaboration with the oil and gas industry to address the
highest requirements for efficiency and reliability. Pre­
requisite for this business concept is a comprehensive
portfolio in motors and drives. Furthermore it offers
close coordination between end user, EPC, OEM, and
Siemens – throughout all project phases and the entire
lifecycle.
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MDC
Main Motors &
Drives Contractor
MMDC makes engineering and project management much
simpler for all global partners involved in the project, and
it leads to a shorter overall project time.
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The reliable basis for success
all important tests, such as back-to-back tests, in an
­in-house test center. Processes and portfolio comply with
all national and international standards and regulations.
The comprehensive range of products and services
enables only Siemens to offer the MMDC benefits to
clients.
MMDC is based on the c­ omprehensive range of products
and services that only Siemens can provide on a global
scale. It includes motors and drives from 100 W to 100 MW,
generators from 0.5 MVA to 300 MVA, and couplings and
gearboxes from 15 Nm to 10 MNm. The range of services
covers the entire plant lifecycle and can be matched to
any project’s requirements. In addition, Siemens performs
Project Management
MMDC
High
Temperature
Superconducting
S
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En
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rin
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Motors from 100 W up to 100 MW
Drives from 100 W up to 100 MW
Generators from 0.5 MVA up to 300 MVA
Couplings from 15 Nm up to 10 MNm
Gearboxes from 15 Nm up to 10 MNm
Services over the complete plant life cycle
Test center including back-to-back test
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Cost and time reduction
im
Experience
Optimized time frame and faster start-up
As MMDC, Siemens supports the customer throughout
the entire project – from the FEED phase all the way to
operation.
Close cooperation during the FEED phase results in the
definition of the exact scope and specification of any
required equipment. The Siemens MMDC project organization as a single point of contact is responsible for the
successful implementation throughout all project phases.
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The MMDC project organization compiles all information
and requirements from the FEED phase into the Motors &
Drives Project Catalog. It is the core element of all phases
that follow and ensures that engineering and procurement as well as con­struction and commissioning are
easier to handle. This means that it takes considerably
less time until operation can start.
During operation, the MMDC concept contributes to
reduced OPEX in many ways. The Motors & Drives Project
Catalog also serves as a reference for maintenance and
services as well as for future projects.
mpact
Traditional approach without MMDC
FEED
Initialize MMDC
FEED
Engineering &
Procurement
Construction &
Commissioning
Shorter time to operate
Engineering &
Procurement
Construction &
Commissioning
Operation
Reduced OPEX
Operation
Optimization approach through MMDC
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FEED
Engineering &
Procurement
Construction &
Commissioning
Operation
Establishing the MMDC
concept in the FEED phase
Siemens
Customer
Establish FEED
support team
Commitment to
standardization
Developing standards
based on comprehensive
motors and drives portfolio
Strategic partnership
Total cost of ownership
Identifies cost savings
over complete project
lifecycle
Clarifies technical and
commercial requirements
Appointment of global
project developer and
global capture team
In the earliest stages of a project Siemens establish a FEED
support team that develops standards resulting in the
Motors & Drives Project Catalog. All cost savings will be
identified during this process, which contributes to an
optimized total cost of ownership. All technical and commercial requirements of the project are clarified and
documented. The MMDC project manager and the global
capture team ensure that interfaces are reduced to a
minimum.
The MMDC Motors & Drives Catalog includes the scope of
motors and drives as a mechanical equipment list and an
electrical load list. There are also harmonized design typicals
for motors, drives, gearboxes, and couplings as well as
testing and documentation standards for the entire range
of motors and drives. The MMDC Motors & Drives Catalog
also specifies predefined terms and conditions for purchases
including a global price list. All these components and
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information are compiled in the Motors & Drives Project
Catalog, which is a binding document for all parties
involved. It is the core element of all following project
phases. Plus, parts of it can be used in future projects and
make them even more cost-efficient.
The Motors & Drives Project Catalog ensures efficient
processes throughout the entire project life cycle.
FEED
Engineering &
Procurement
Construction &
Commissioning
Operation
The core element
Reduced technical and commercial clarifications during procurement with MMDC
Owner / EPCs
Siemens
Global project execution team
Global offer and order
Transparency for all involved
parties via project reporting
Channel Management
– Lead Time Management
– Factory Slot Management
Priorization of orders within
project in case of schedule
constraints
Highest quality assurance
down to factory level
Siemens
Main Motors & Drives Contractor
In the engineering and procurement phase, the Siemens
MMDC project team provides a global offer and ordertracking services. The EPC can rely on a comprehensive
overview regarding all offers and orders from the OEMs
and Siemens. Project reporting ensures the highest possible degree of transparency for the entire project schedule
and facilitates its monitoring.
All these benefits contribute noticeably to reducing the
effort that is required for engineering and procurement.
This means that the expenditure of time and cost is also
kept at a minimum.
The sophisticated MMDC channel management provides
high flexibility to react efficiently on changes of the
project schedule.
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FEED
Engineering &
Procurement
Construction &
Commissioning
Operation
Flawless construction
and commissioning
Siemens
Global tracking of deliveries
to OEMs
Standardization reduces
the number of commissioning
spares (spare parts)
Possibility to source all documents for products supplied
from one global platform 24/7
(optional) – data sheets, test
certificates, operation and
maintenance manual, …
The coordination efforts in the FEED phase also have a
positive impact on construction and commissioning.
All technical ­documents for the supplied products can be
made ­available on a web-based platform on request and
are available 24/7 from this point onwards.
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That way, MMDC simplifies the i­nstallation and commissioning work. The ­standardized equipment allows for optimized training of the ­commissioning and operational
staff. Plus, the local S
­ iemens project organization provides
fast and consistent support at any time. The single vendor
aspect of the MMDC business concept increases safety by
reducing the number of contractors on site.
FEED
Engineering &
Procurement
Construction &
Commissioning
Operation
Optimized operation
Siemens
Optimized MRO* support by
one supplier and one
dedicated contact
– Spare parts management
– Optimized maintenance
schedule
Support by local Siemens entity
Optimized training for
service personnel
Proactive support of the
­customer’s HSE policy
Lessons learned for ­
continuous product and
process improvement
The MMDC business concept has obvious advantages
for end users during the operation phase. They can rely
on MRO* support from a single supplier and benefit from
a contact that is familiar with the project. This facilitates
intelligent spare parts management and ensures an
­optimized maintenance schedule as well as tailored
­support from the local Siemens entity.
As a perfect add-on to MMDC, an optional comprehen­sive
condition monitoring system minimizes the risk of unscheduled downtimes and increases the availability of
*maintenance, repair, and operation
the plant. Based on the results of the continuous monitoring, improvements can easily be implemented to products
and processes. Siemens can provide the service for all
motors, drives, gears, and couplings as the single service
partner.
This helps increase operational safety and plant availability
in line with the end customer’s health, safety, and environment (HSE) policy.
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MMDC at a glance
Standardized scope of supply (Motor & Drives Project Catalog)
Transparency (order tracking)
With MMDC, Siemens has introduced a business concept
that is based on a unique and comprehensive portfolio. It
starts in the earliest stages of a project and is a solid basis
for all ensuing phases.
provide even more benefits. The consistent tracking of
offers and orders makes a complex project completely
transparent from day one and ensures that the schedule
is always maintained.
The Motors & Drives Project Catalog is the core element
and ensures a standardized scope of supply as well as efficient processes throughout the entire project lifecycle.
All parties involved in the project benefit from its obvious
advantages. It can be reused in future projects and thus
The MMDC business concept also optimizes all deliveries
for minimum on-site logistics and a high level of safety
throughout the entire construction and commissioning
phase. Optimized operational and maintenance processes
ensure that the plant operates at highest efficiency and
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Optimization of delivery to minimize on-site logistics
Optimized operational and maintenance processes
Projects with MMDC
Capital investment in projects
Owner / EPCs
Construction &
Commissioning
Operation
Optimization
Optimization
Optimization
Optimization
by
by
by
by
standardized
products &
procedures
coordinated
EPC and OEM
business
delivery per­
formance and
installation &
commissioning
support
training, service,
and stock
management
FEED
Siemens
Main Motors & Drives Contractor
Engineering &
Procurement
FEED
Engineering &
Procurement
Construction &
Commissioning
Operation
Capital investment in projects optimized through MMDC
availability levels at all times. Siemens’ experience from
successfully completed MMDC projects shows that the
MMDC concept allows for cost savings up to 15 percent.
Conclusion: The MMDC business concept, which is unique­ly available from Siemens makes a noticeable contribution
to cost reduction, standardization, efficiency, and transparency in projects of the oil and gas industry worldwide.
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Get more information
mmdc.industry@siemens.com
siemens.com/mmdc
Siemens AG
Industry Sector
Drive Technologies
P.O. Box 4848
90026 Nuremberg
GERMANY
Subject to change without prior notice 03/13
Order No.: E20001-A40-T118-X-7600
DISPO 06320
GD.LD.XX.LDOG.52.3.01 WS 03130.5
© Siemens AG 2013
The information provided in this brochure contains
merely general descriptions or characteristics of performance which in case of actual use do not always apply
as described or which may change as a result of further
development of the products. An obligation to provide
the respective characteristics shall only exist if expressly
agreed in the terms of contract.
All product designations may be trademarks or product
names of Siemens AG or supplier companies whose use
by third parties for their own purposes could violate the
rights of the owners.
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