UNIVERSITY DEPARTMENTS III & IV B.E. INDUSTRIAL ENGINEERING

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UNIVERSITY DEPARTMENTS
ANNA UNIVERSITY CHENNAI :: CHENNAI 600 025
REGULATIONS – 2008
CURRICULUM FROM III & IV SEMESTERS FOR
B.E. INDUSTRIAL ENGINEERING
III SEMESTER
CODE
THEORY
COURSE TITLE
L
T
P
C
IE9201
MA9211
ME9201
ME9211
CE9213
IE9202
PRACTICAL
Work System Design
Mathematics – III
Manufacturing Technology -I
Mechanics of Machines
Strength of Materials
Operations Research - I
3
3
3
3
3
3
0
1
0
1
0
1
0
0
0
0
0
0
3
4
3
4
3
4
ME9204
IE9203
CE9214
Manufacturing Technology Laboratory I
Work System Design Laboratory
Strength of Materials laboratory
TOTAL
0
0
0
0
0
0
3
2
3
2
1
2
26
IV SEMESTER
CODE
THEORY
COURSE TITLE
L
T
P
C
MA9261
CE9211
ME9262
ME9251
ME9263
IE9251
PRACTICAL
Probability and Statistics
Fluid Mechanics and Machinery
Design of Machine Elements
Manufacturing Technology -II
Thermodynamics
Engineering Economy, Costing and accounting
3
3
3
3
4
3
1
1
1
0
0
1
0
0
0
0
0
0
4
4
4
3
4
4
CE9212
ME9256
Fluid Mechanics and Machinery Laboratory
Manufacturing Technology Laboratory II
TOTAL
0
0
0
0
3
3
2
2
27
1
IE9201
WORK SYSTEM DESIGN
LTPC
3 0 0 3
Objective
To impart knowledge in the area of Method study and Time study so that students can
implement these principles and techniques to improve productivity in manufacturing and
Service sectors.
1. PRODUCTIVITY
9
Total time for a job or operation, total work content and ineffective time, – Production
and Productivity - Productivity and standard of living, Factors affecting Productivity,
Productivity measurement Models.
2. METHODS ENGINEERING
9
Methods Engineering-Steps -Tools and techniques, Motion study.
3. WORK MEASUREMENT
9
Stop watch time study, performance rating, allowances, Development of Standard data,
learning effect. Work measurement in Automated Processes. Computerised Labour
standards.
4. APPLIED WORK MEASUREMENT
9
Work sampling, Group Timing Technique (GTT), predetermined time systems, types,
Methods Time Measurement (MTM), Wage incentive plans.
5.
WORK DESIGN FOR OFFICE WORK
9
Organization and methods (O & M), Work measurement of office work, Work Analysis
techniques applied to support staff, Form design and control.
TOTAL: 45
TEXT BOOK
Barnes, R.M. Motion and Time Study, Design and measurement of work, John Wiley
sons(Asia), Seventh edition,2002.
REFERENCE BOOKS
1.
2.
3.
Benjamin W.Niebel, Andris Freivalds, Methods, standards & Work Design,
McGraw hill, Eleventh edition, 2002.
ILO, Introduction to Work Study, Oxford and IBH publishing , 2001
Maynard H.B, Industrial Engineering Hand book,McGraw-Hill,2001
2
MA9211
MATHEMATICS III
LTPC
3 1 0 4
1. FOURIER SERIES
9+3
Dirichlet’s conditions – General Fourier series – Odd and even functions – Half-range
Sine and Cosine series – Complex form of Fourier Series – Parseval’s identity –
Harmonic Analysis.
2. PARTIAL DIFFERENTIAL EQUATIONS
9+3
Formation – Solutions of first order equations – Sandard types and Equations reducible
to standard types – Singular solutions - Lagrange’s Linear equation – Integral surface
passing through a given curve – Solution of linear equations of higher order with
constant coefficients.
3. APPLICATIONS OF PARTIAL DIFFERENTIAL EQUATIONS
9+3
Method of separation of Variables – Solutions of one dimensional wave equation, -Onedimensional heat equation – Steady state solution of two-dimensional heat equation –
Fourier series solutions in Cartesian coordinates.
4. FOURIER TRANSFORM
9+3
Fourier integral theorem – Fourier transform pair-Sine and Consine transforms –
Properties – Transform of simple function – Convolution theorem - Parseval’s identity.
5. Z – TRANSFORM AND DIFFERENCE EQUATION
9+3
Z-transform-Elementary properties-Inverse z transform – Convolution theoremFormation of difference equation-Solution of difference equation using z transform.
Total: 45+15=60
TEXT BOOK
1) B.S.Grewal, “Higher Engineering Mathematics”, Khanna Publications (2007)
REFERENCES
1) Glyn James, “Advanced Modern Engineering Mathematics, Pearson
Education (2007)
2) B.V.Ramana, “Higher Engineering Mathematics” Tata McGraw Hill 2007.
3) N.P.Bali, and Manish Goyal, “A Text Book of Engineering 7th Edition (2007)
Lakshmi Publications (P) Limited, New Delhi.
3
LTPC
ME9201
MANUFACTURING TECHNOLOGY – I
3 0 0 3
OBJECTIVE
This course aims to impart the knowledge about various manufacturing processes. It
deals with metal casting, metal forming and metal joining processes. After this course, a
student will have a good exposure about the manufacturing processes and various
operations and machinery. This also gives the recent trends in these processes also.
1. FOUNDRY TECHNOLOGY
11
Pattern and core making – moulding sand and testing - green sand moulding – melting
furnaces: cupola and induction furnaces – special casting processes – shell, investment,
die casting, centrifugal castings principles of gating system design - fettling and finishing
of castings – defects in casting.
2. HOT AND COLD WORKING
7
Hot and cold working process, rolling – introduction – rolling mills – rolling operations –
production of seamless tube.
3.
FORGING
9
Introduction – forging operations – drop forging – warm forging – extrusion and drawing:
extrusion practice – hot, cold, impact and hydrostatic extrusion. drawing process: defects
and residual stresses, drawing equipment, stretch forming, deep forming, spinning
processes and sheet metal forming.
4. ADVANCES IN FORMING PROCESS
9
High energy rate forming process; explosive forming, electro- hydraulic, electro magnetic
forming, dynapack machine, advances in super forging. plastic materials and processes:
types of plastics – types of moulding – compression moulding - transfer moulding –
injection moulding.
5. PRINCIPLES AND APPLICATIONS OF JOININGPROCESSES
9
Gas welding, basic arc welding processes: thermit welding, electron beam welding, laser
beam welding, and solid state welding: cold welding, ultrasonic welding, friction welding,
resistance welding and explosive welding and welding defects. principles and
applications of brazing and soldering – recent development in joining processes.
Total : 45
TEXT BOOK
1. Kalpakjian, S., “Manufacturing Engineering and Technology”, Pearson Education
India Edition, 2006
REFERENCES
1. Roy. A. Lindberg, Processes and Materials of Manufacture, PHI / Pearson
Education, 2006
2. Hajra Choudhury S.K and Hajra Choudhury. A.K., Elements of Workshop
Technology, Volume I and II, Media Promoters and Publishers Private Limited,
Mumbai, 1997.
3. Paul Degarma E, Black J.T. and Ronald A. Kosher, Elighth Edition, Materials
and Processes, in
Manufacturing Prentice – Hall of India, 1997.
4. Sharma, P.C., A Text book of Production Technology, S. Chand and Co.
Ltd.,2004.
5. P.N. Rao, Manufacturing Technology Foundry, Forming and Welding,
TMH2003; 2nd Edition
4
6. S. Gowri, P. Hariharan, A. Suresh Babu, Manufacturing Technology I,
Pearson Education, 2008
5
ME9211
MECHANICS OF MACHINES
LTPC
3 1 0 4
OBJECTIVES:
1. To understand the principles in the formation of mechanisms and their
kinematics.
2. To understand the effect of friction in different machine elements.
3. To analyse the forces and toques acting on simple mechanical systems
4. To understand the importance of balancing and vibration.
1. KINEMATIC OF MECHANICS
10
Mechanisms – Terminology and definitions – kinematics inversions of 4 bar and slide
crank chain – kinematics analysis in simple mechanisms – velocity and acceleration
polygons – Analytical methods – computer approach – cams – classifications –
displacement diagrams - layout of plate cam profiles – derivatives of followers motion –
circular arc and tangent cams.
2. GEARS and GEAR TRAINS
9
Spur gear – law of toothed gearing – involute gearing – Interchangeable gears – Gear
tooth action interference and undercutting – nonstandard teeth – gear trains – parallel
axis gears trains – epicyclic gear trains – automotive transmission gear trains.
3. FRICTION
8
Sliding and Rolling Friction angle – friction in threads – Friction Drives – Friction clutches
– Belt and rope drives – brakes – Tractive resistance.
4. FORCE ANALYSIS
9
Applied and Constrained Forces – Free body diagrams – static Equilibrium conditions –
Two, Three and four members – Static Force analysis in simple machine members –
Dynamic Force Analysis – Inertia Forces and Inertia Torque – D’Alembert’s principle –
superposition principle – dynamic Force Analysis in simple machine members.
5. BALANCING AND VIBRATION
9
Static and Dynamic balancing – Balancing of revolving and reciprocating masses –
Balancing machines – free vibrations – Equations of motion – natural Frequency –
Damped Vibration – bending critical speed of simple shaft – Torsional vibration – Forced
vibration – harmonic Forcing – Vibration solation.
TEXT BOOK
1. Ambekar A.G., “Mechanism and Machine Theory” Prentice Hall of India, New
Delhi, 2007
2. Shigley J.E., Pennock G.R and Uicker J.J., “Theory of Machines and
Mechanisms”, Oxford University Press, 2003
6
REFERENCES
1. Thomas Bevan, “Theory of Machines”, CBS Publishers and Distributors, 1984.
2. Ghosh.A, and A.K.Mallick, “Theory and Machine”, Affiliated East-West Pvt. Ltd.,
New Delhi, 1988.
3. Rao.J.S. and Dukkipatti R.V. “Mechanisms and Machines”, Wiley-Eastern Ltd.,
New Delhi, 1992.
4. John Hannah and Stephens R.C., “Mechanics of Machines”, Viva Low Prices
Student Edition, 1999.
5. V.Ramamurthi, Mechanisms of Machine, Narosa Publishing House, 2002.
6. Robert L.Norton, Design of Machinery, McGraw-Hill, 2004.
STANDARDS
IS 2458:2001, Vocabulary of Gear Terms – Definitions related to Geometry.
IS 3756 : 2002, Method of Gear Correction – Addendum modification for External
cylindrical gears with parallel axes.
IS 5267 : 2002 Vocabulary of Gear Terms – Definitions Related to Worm Gear
Geometry.
IS 12328 : Part 1 : 1988 Bevel Gear Systems Part -1 Straight Bevel Gears.
IS12328 : 1988 Bevel Systems Part – 2 Spiral Bevel Gears.
7
CE9213
STRENGTH OF MATERIALS
(Mechanical, Manufacturing, Industrial, Mining, Printing, Material Science &
Engineering)
LTPC
3 0 03
Objective : To study the behaviour of deformable bodies due to external loads, bending
of beams and effect of torsion on circular bars.
1. STRESS, STRAIN AND DEFORMATION OF SOLIDS
10
Rigid and deformable bodies –- Axial and Shear Stresses – Deformation of simple and
compound bars – Thermal stresses – Elastic Constants - Volumetric strains- Stresses
and deformation of thin cylinders and thin shells – Stresses on inclined planes –
Principal stresses and principal planes – Mohr’s circle of stress.
2.
BENDING OF BEAMS
12
Beams – types and transverse loading on beams – shear force and bending moment in
beams – Cantilever beams – Simply supported beams and over-hanging beams Theory of simple bending – bending stress distribution – Load carrying capacity –
Proportioning of sections – Leaf springs – Flitched beams – Shear stress distribution.
3. DEFLECTION OF BEAMS
7
Double Integration method – Macaulay’s method – Area moment method – Conjugate
beam method for computation of slopes and deflections in determinate beams.
4. ENERGY PRINCIPLES
9
Strain energy and strain energy density – Strain energy in axial force , shear, flexure and
torsion – Castigliano’s and Engessor’s theorems – Principle of virtual work – Application
of energy theorems for computing deflections in beams – Maxwell’s reciprocal theorem.
5. TORSION
7
Theory of simple torsion - Stresses and deformation in circular and hollow shafts –
Stepped shafts – Shafts fixed at both ends – Stresses and deflection in helical springs.
Total
L = 45
TEXT BOOKS:
1. Egor. P.Popov “ Engineering Mechanics of Solids” Prentice Hall of India, New
Delhi 2001
2. Bedi, D.S., “Strength of Materials”, Khanna Book Publishing Co. (P) Ltd. Delhi 2000
3. Rajput.R K - Strength Of Materials - S.Chand & Co, New Delhi, 1996
REFERENCE :
1. Irwing H.Shames, James M.Pitarresi, “Introduction to Solid Mechanics,
Prentice
Hall of India, New Delhi, 2002
2. Roger T.Fenner, “ Mechanics of Solids”, ELBS, Oseny Mead, Oxford, 1990
3.
Malhotra, D.R. Gupta, H.C., “The Strength of Materials”, Satya Prakashan
(Tech. India Publications), New Delhi, 1995
4. Punmia, B.C, Ashok Kumar Jain,, Arun kumar Jain “ Strength of Materials
and
Theory of Structures” Vol.II, Lakshmi publications, New Delhi, 1998
8
IE9202
OPERATIONS RESEARCH – I
L
3
T
1
P
0
C
4
OBJECTIVE
To learn the basics of deterministic optimization tools
LINEAR PROGRAMMING
10
Introduction - formulation of linear programming model - Graphical solution –
solving LPP using simplex algorithm – Revised Simplex Method
ADVANCES IN LPP –I
10
Duality theory - Dual simplex method - Sensitivity analysis –- Transportation problems
– Assignment problems- Traveling sales man problem -Data Envelopment Analysis
ADVANCES IN LPP –II
Integer programming – Multi objective optimization - Goal programming
6
NETWORK MODELS
12
Maximal flow problems – Shortest route problem – Minimal spanning tree -. Project
network -CPM – PERT – Crashing – project costing and control.
DYNAMIC PROGRAMMING
7
Elements of dynamic programming – state –stage-recursive equations – computational
procedure – applications
Lecture
;
45 hours
Tutorial
;
15 hours
Total
:
60 hours
TEXT BOOKS
1. Hillier and Lieberman Introduction to Operations Research, TMH, 2000
2. R.Panneerselvam, Operations Research,PHI,2006
REFERENCES
1. Philips, Ravindran and Solberg, Operations Research, John Wiley,2002
2. Hamdy A Taha, Operations Research – An Introduction, Prentice Hall
India,2003
3. Ronald L Rardin, Optimisation in Operations Research, Pearson, 2003
4. David R. Anderson, et al , An Introduction to Management Science –
Quantitative approaches to Decision Making, Thomson,2003
9
ME9204
MANUFACTURING TECHNOLOGY LAB-1
L T P C
0 0 3 2
OBJECTIVE
Student should have knowledge on common basic machining operations
LIST OF EXPERIMENTS
Measurement of the Machined Components and Machining time estimation of:
1. Taper Turning
2. External thread cutting
3. Internal thread cutting
4. Eccentric Turning
5. Knurling
6. Square Head Shaping
7. Hexagonal Head Shaping
8. Drilling and Tapping
9. Determination of Cutting forces in Turning and Milling Operations.
10
IE9203
WORK SYSTEM DESIGN LAB
LT PC
0 0 2 1
Objective:
To understand the theory better and apply in practice, practical training is given
in the following areas:
1. Graphic tools for method study
2. Peg board experiment
3. Stop watch time study
4. Performance rating exercise
5. Work sampling
6. MTM practice
TOTAL = 20
11
CE9214
STRENGTH OF MATERIALS LABORATORY
(Mechanical, Manufacturing, Industrial, Mining, Printing, Material Science &
Engineering)
LT PC
0 0 3 2
Objective :
To study the properties of materials when subjected to different types of loading.
1.
Tension test on mild steel / tor steel rod
2.
Double shear test on metal
3.
Torsion test on mild steel rod
4.
Impact test on metal specimen
5.
Hardness test on metals
6.
Compression test on helical spring
7.
Deflection test on carriage spring
Reference
Relevant Indian Standard Codes
12
MA9261
PROBABILITY AND STATISTICS
L P T C
3 0 1 4
9+3
1. RANDOM VARIABLES
Discrete and Continuous random variables – Moments – Moment generating functions –
Binomial, Poisson, Geometric, Uniform, Exponential, Gamma and Normal distributions Functions of random variable.
2.
TWO-DIMENSIONAL RANDOM VARIABLES
9+3
Joint distributions – Marginal and Conditional distributions – Covariance – Correlation
and Linear regression – Transformation of random variables-Linberg Levy central limit
theorem
3.
TESTING OF HYPOTHESIS
9+3
Tests for single mean – Proportion – Difference of means – Tests for single variance and
equality of variances – χ2-test for goodness of fit – Independence of attributes.
4. DESIGN OF EXPERIMENTS
9+3
Completely randomized design – Randomized block design – Latin square design - 22 factorial design.
5.
STATISTICAL QUALITY CONTROL
9+3
Control charts for measurements ( ¯X¯ and R charts) – Control charts for attributes ( p, c
and np charts) – Tolerance limits - Acceptance sampling.
L: 45, T: 15, Total : 60
BOOKS FOR STUDY:
1. R.E. Walpole, R.H. Myers, S.L. Myers, and K Ye, “Probability and Statistics for
Engineers and Scientists”, Pearson Education, Asia , 8th edition, 2007.
2. R.A. Johnson, C.B. Gupta, “Miller and Freund’s Probability and Statistics for
Engineers”, Pearson Education, Asia, 7th edition, 2006, / R.A. Johnson, “Miller and
Freund’s Probability and Statistics for Engineers’, Prentice Hall of India, 7th edition,
2007.
BOOKS FOR REFERENCE:
1. J.L. Devore, “Probability and Statistics for Engineering and the Sciences”,
Thomson Brooks/Cole, International Student Edition, 7th edition, 2008.
2. J. S. Milton, J.C. Arnold, “ Introduction to Probability and Statistics”, Tata
McGraw Hill, 4th edition, 2007.
3. S.M. Ross, “Introduction to
Probability and Statistics for Engineers and
Scientists, 3rd edition, Academic Press, (An imprint of Elsevier), 2004
13
CE9211
FLUID MECHANICS AND MACHINERY
3104
OBJECTIVES:
a.
The student is introduced to the mechanics of fluids through a thorough
understanding of the properties of the fluids. The dynamics of fluids is introduced
through the control volume approach which gives an integrated under standing of
the transport of mass, momentum and energy.
b.
The applications of the conservation laws to flow though pipes and hydraulics
machines are studied
I. INTRODUCTION
12
Units & Dimensions. Properties of fluids – Specific gravity, specific weight, viscosity,
compressibility, vapour pressure and gas laws – capillarity and surface tension. Flow
characteristics: concepts of system and control volume. Application of control volume to
continuity equiation, energy equation, momentum equation and moment of momentum
equation.
II. FLOW THROUG CIRCULAR CONDUITS
12
Laminar flow though circular conduits and circular annuli. Boundary layer concepts.
Boundary layer thickness. Hydraulic and energy gradient. Darcy – Weisbach equaition.
Friction factor and Moody diagram. Commercial pipes. Minor losses. Flow though pipes
in series and in parallel.
III. DIMENSIONAL ANALYSIS
9
Dimension and units: Buckingham’s П theorem. Discussion on dimensionless
parameters. Models and similitude. Applications of dimensionless parameters.
IV. ROTO DYNAMIC MACHINES
16
Homologus units. Specific speed. Elementary cascade theory. Theory of turbo
machines. Euler’s equation. Hydraulic efficiency. Velocity components at the entry and
exit of the rotor. Velocity triangle for single stage radial flow and axial flow machines.
Centrifugal pumps, turbines, performance curves for pumps and turbines.
V. POSITIVE DISPLACEMENT MACHINES
11
Recriprocating pumps, Indicator diagrams, Work saved by air vessels. Rotory pumps.
Classification. Working and performance curves.
TOTAL : 60
TEXT BOOKS:
1. Streeter. V. L., and Wylie, E.B., Fluid Mechanics, McGraw Hill, 1983.
2. Rathakrishnan. E, Fluid Mechanics, Prentice Hall of India (II Ed.), 2007.
REFERENCES:
1. Ramamritham. S, Fluid Mechanics, Hydraulics and Fluid Machines, Dhanpat Rai
& Sons, Delhi, 1988.
2. Kumar. K.L., Engineering Fluid Mechanics (VII Ed.) Eurasia Publishing House (P)
Ltd., New Delhi, 1995.
3. Bansal, R.K., Fluid Mechanics and Hydraulics Machines, Laxmi Publications (P)
Ltd., New Delhi.
14
ME9262
DESIGN OF MACHINE ELEMENTS
LTPC
3 003
OBJECTIVE
i) To understand the various steps involved in the Design Process.
ii) To understand the principles involved in evaluating the shape and dimensions
of a component to satisfy functional and strength requirements.
iii) To learn to use standard practices and standard data
iv) To learn to use catalogues and standard machine components.
1. FUNDAMENTALS OF DESIGN FOR STRENGTH AND STIFFNESS OF MACHINE
15
MEMBERS
Introduction to the design process – factors influencing machine design, selection of
materials based on mechanical properties – Direct, Bending and torsional stress
equations – Impact and shock loading – calculation of principle stresses for various load
combinations, eccentric loading _ Design of curved beams – crane hook and `C’ frame –
Factor of safety – theories of failure – stress concentration – design for variable loading
– Soderberg, Goodman and Gerber relations – Standard preferred numbers.
2. DESIGN OF SHAFTS AND COUPLINGS
12
Design of solid and hollow shafts based on strength, rigidity and critical speed – Design
of keys and keys ways – Design of rigid and flexible couplings – Introduction to gear and
shock absorbing couplings
3. DESIGN OF FASTENERS AND WELDED JOINTS
12
Threaded fasteners – Design of bolted joints including eccentric loading – Design of
welded joints for pressure vessels and structures- Design of Knuckle joints and cotter
joints.
9
4. DESIGN OF SPRINGS
Design of helical, leaf, disc , torsional, and spiral springs under constant loads and
varying load – Concentric springs – Optimum design of Helical Springs- Surge in
springs-Belleville springs.
12
5. DESIGN OF ENGINE PARTS BEARINGS AND FLYWHEELS
Design of bearings – sliding contact and rolling contact types – Cubic mean load –
Design of journal bearings – Mckees equation – Lubrication in journal bearings –
calculation of bearing dimensions – Design of flywheels involving stresses in rim and
arms – Design of Crank Shaft, Connecting rod.
Total 60
Note: (Use of Approved Design Data Book is permitted in the University examination)
Design Data Books:
1) PSG Design Data Book
( OR )
2) Machine Design Data Hand Book, Vol.1 & Vol.2, by Dr. K. Lingaiah.
15
TEXT BOOKS
1. Juvinal R.C. Manshek K.M., Fundamentals of Machine Component Design –
John Wiley & Sons Third Edition 2002.
2. Bhandari, V.B., “Design of Machine Elements”, Tata McGraw Hill Book Company
Ltd., 2007..
REFERENCE
1. Norton R.L., “Design of Machinery”, Tata McGraw Hill Book Co., 2004.
2. OrthweinW. Machine Component Design, Jaico Publishing Co., 2003
3. UguralA.C. “Machine Design – An Integral Approach, McGraw Hill Book Co.,
2004.
4. Spotts M.F.,Shoup T.E. “Design and Machine Elements” Pearson Education,
2004.
STANDARDS
1. IS 10260: Part 1: 1982 Terms, definitions and classification of Plain bearings Part
1: Construction.
2. IS 10260: Part 1: 1982 Terms, definitions and classification of Plain bearings Part
2: Friction and Wear.
3. IS 10260: Part 1: Terms, definitions and classification of Plain bearings
16
ME9251
MANUFACTURING TECHNOLOGY – II
L T P C
3 0 0 3
OBJECTIVE
To understand the concept and basic mechanics of metal cutting, working of
standard machine tools such as lathe, shaping and allied machines, milling, drilling and
allied machines, grinding and allied machines and broaching. To understand the basic
concepts of (CNC) Computer Numerical Control of Machine tools and CNC
Programming.
1. THEORY OF METAL CUTTING
8
Mechanics of chip formation, single point cutting tool, forces in machining, thermal
aspects of chip formation. orthogonal metal cutting, cutting tool materials, tool wear, tool
life, surface finish, cutting fluids and Machinability.
2. CENTRE LATHE AND SPECIAL PURPOSE LATHES
10
Centre lathe, constructional features, specification, cutting tools, nomenclature various
operations – taper turning methods, thread cutting methods, special attachments,
machining time and power estimation. capstan and turret lathes – tool layout, - automatic
lathes: semi automatics – single spindle: swiss type, automatic screw type- multi spindle:
3. RECIPROCATING MACHINES, MILLING MACHINES AND GEAR CUTTING
12
Reciprocating machine tools: shaper, planer, slotter: milling: types, milling cutter
attachments, change gear calculations, machining time calculation, operations. hole
making: drilling, reaming, boring, tapping, machining time calculations. gear cutting:
forming, generations, shaping, planning and hobbing-tool and cutter grinders.
4. ABRASIVE PROCESS, BROACHING
8
Abrasive processes: grinding wheel – specifications and selection, types of grinding
process – cylindrical grinding , surface grinding, centreless grinding, internal grindinghoning, lapping, super finishing, polishing and buffing, abrasive jet grindling.broaching
machines: broach construction – push, pull, surface and continuous broaching
machines.
5. CNC MACHINE TOOLS AND PART PROGRAMMING
7
Numerical control (NC) machine tools – CNC types, constructional details, special
features. machining centre, training centre.part programming fundamentals – manual
programming.
Total : 45
TEXT BOOKS
1. Roy. A. Lindberg, “Process and Materials of Manufacture”, PHI / Pearson Education
Fourth Edition 2006.
2. Rao. P.N “ Manufacturing Technology”, Metal Cutting and Machine Tools, Tata Mc
Graw–Hill, New Delhi, 2003.
REFERENCES
1. Richerd R Kibbe, John E. Neely, Roland O. Merges and Warren J. White. “Machine
Tool Practices”, Prentice Hall of India, 1998
2. HMT – Production Technology, Tata Mc Graw Hill, 1998.
3. Hajra Choudhury. Elements of Workshop Technology – Vol.II. Media Promoters.
4. Geofrey Boothroyd, Fundamentals of Metal Machining and Machine Tools, Mc Graw
Hill, 1984.
17
ME9263
THERMODYNAMICS
L
3
T
0
P C
0 3
1. BASIC CONCEPTS OF THERMODYNAMICS
Thermodynamics and Energy – Systems – Types and properties - State and Equilibrium
- Processes and Cycles – Forms of Energy – Temperature and Zeroth law of
Thermodynamics – Pure substances – Phase change processes of pure substances –
Property diagrams – Internal energy – Enthalpy – Energy transfer by Heat, Work and
Mass – Applications.
2.
FIRST AND SECOND LAW OF THERMODYNAMICS
First law of thermodynamics – Energy balance for closed systems and steady flow
systems – Applications of First law of Thermodynamics – Energy balance Unsteady flow
processes – Second law of Thermodynamics – Entropy – Carnot principles – Change in
Entropy – Entropy and irreversibility – Third law of Thermodynamics - Applications.
3.
HEAT ENGINES
Internal Combustion Engines – C.I and S.I Engines – Four Stroke and Two Stroke
Engines – Gas Turbines. Boilers – Fire Tube Boiler & Water Tube Boilers – Boiler
Accessories and Components. Turbines – Impulse Turbine and Reaction Turbine –
Turbine Components. Refrigeration Cycle – Vapour Compression & Vapour Absorption
System – Gas Refrigeration System – Environmental friendly Refrigerants – Air
Conditioning.
4. GASES AND VAPOUR MIXTURES
Ideal and Real gases – Vander waals equations – Reduced property – Compressibility
chart -Properties of mixture of gases – Dalton’s law and Gibbs – Dalton law – Internal
energy, Enthalpy and specific heats of gas mixtures.
5.
HEAT RANSFER
Conduction – Plane Wall, Cylinder system, Composite Walls – Critical insulation
thickness – Simple, fins convection – Free convection and forced convection – Flow over
Flat plates and Flow through Pipes – Radiation – Black Body, Grey Body Radiation.
TEXT BOOKS
1. “Thermodynamics an Engineering Approach” Yunus A. Cenegal and Michael
A.Boles, Tata McGraw hill, Fourth edition.
REFERENCE BOOKS
1. “A Text book of engineering Thermodynamics” R.K.Rajput ,Laxmi puplication(P)
Ltd. ,third Edition
2. “Engineering Thermodynamics” P.K.Nag, Tata McGraw hill, Third edition
3.“A course in Thermal engineering” S.Domkundwar, C.P.Kothandaraman ,
Dhanpat rai & co (p) Ltd, fifth edition.
18
IE9251
ENGINEERING ECONOMY, COSTING AND ACCOUNTING
L T P C
3 1 0 4
OBJECTIVE:
(i) To impart knowledge in the areas of cost estimation, pricing of
products, cost control methods and principles of accounting.
(ii) After undergoing the course, the students will be able to estimate cost
of products, analyze product cost and suggest cost reduction measure.
1. INTRODUCTION:
6
Objectives of Managerial Economics, Firm, Cost Estimation, Costing, Cost Accounting,
Factors Influencing Managerial Decisions & Theoretical Concepts, Classification and
Elements of cost.
2. PRODUCTION ANALYSIS AND PRICING:
9
Production Function-Least Cost Combination of Inputs-Factor Productivities & Return to
Scale-Determinants of Price-Pricing under different objectives and Market StructuresPrice Discrimination & Pricing methods in practice.
3. ESTIMATION
10
Estimation of Material, Labor and Overhead Cost, Allocation of Overheads. Estimation
for different types of jobs.
4. COSTING
10
Job Costing-Operating Costing-Process Costing- Standard Costing (Variance Analysis)
5. ACCOUNTING
10
Balance Sheet-Profit & Loss Statement-Evaluation of Investment decisions- Average
Rate of Return-Payback Period-Net Present Value & IRR.
L: 45 T: 15 Total: 45
TEXT BOOKS:
1. Jawaharlal, Cost Accounting, TMH, 1996
2. A. Ramachandran Aryasry & VV.Ramana Murthy, Engg Economics & Financial
Accounting, TMH, NewDelhi, 2004.
REFERENCE:
1. James.C.Van Home, “Fundamentals of fincancial Management”, PHI, NewDelhi,
2004.
2. V.L.Mote, Samuel Paul & G.S.Gupta, Managerial Economics-Concepts & Cases,
TMH, Co, NewDelhi, 1989
3. T.P.Banga & S.C.Sharma, Mechancial Estimating and Costing, Khanna
Publishers, 1984.
19
CE9212
FLUIDS MECHANICS AND MACHINERY LABORATORY
L T P C
0 0 3 2
1.
FLOW MEASUREMENT
Calibration of Flow Measuring instruments – venturimeter, orificemeter, rotometer,
Calibration of flows in open channels – weirs and notches. Estimation of friction factor
in flow through pipes.
2.
PUMPS
Determination of performance characteristics of pumps – centrifugal pumps,
submersible pumps, turbine pumps and positive displacement pumps – reciprocating
and gear pumps.
3.
TURBINES
Determination of performance characteristics of turbines – reaction turbines and
impulse turbines.
Total : 45
REFERENCE
1. CWR, Hydraulics Laboratory Manual,2004
20
ME9256
MANUFACTURING TECHNOLOGY LAB - II
L T P C
0 0 3 2
OBJECTIVE
Student should acquire skills on common basic machining operations and press working.
LIST OF EXPERIMENTS
1. Contour Milling using vertical milling machine
2. Gear Cutting & Gear Hobbing
3. Hexagonal Machining using Horizontal Milling Machine
4. Gear Cutting – Gear Shaping
5. Spline Broaching
6. Exercise in Surface Grinding
7. Exercise in Cylindrical Grinding
8. Exercise in Tool and Cutter Grinder
9. Spur and helical gear cutting in Milling Machine
10. Determination of cutting forces in Milling Machine
11. Study of Turret and Capstan lathe
12. Forming of Simple Components in Press Working and simple Calculations of sheet
metal work
21
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