Working with Unconventional Oil Producers I-Can Innovation School Rick Tofani VP New Ventures (acting) October 20th, 2011 AITF’s Vision and Mission • Vision: AITF is recognized as Canada’s leader in generating prosperity by accelerating innovation and entrepreneurship. • Mandate: Our business is to help build globally competitive commerce in Alberta. Alberta Innovates – Technology Futures Edmonton Edmonton Devon Vegreville 600 employees 100,000 m2 of bench and pilot-scale facilities Industry driven contract research programs 1,000+ industry clients per year Funding programs focused on talent development Six regional innovation networks ‘Bringing Technology to Market’ funding programs $160 million annual budget Alberta Innovates – Technology Futures Mandate: Tech Futures' business is to build globally competitive commerce in Alberta through Facilitating the commercial use of new technologies Developing new knowledge-based industry clusters Encouraging an entrepreneurial culture in Alberta Tech Futures offers Technical R&D support and advisory services Innovation and talent development programs Regionally accessible commercialization support Alberta Innovates – Technology Futures Funding Programs Post Secondary Investments – funding programs for research chairs (research intensive institutions) and research and commercialization centers ($25 million) New Ventures – a number funding programs for industry (6), university TTO’s & college applied research offices, technology development advisors (TDAs) and NGOs ($35 million) Heavy Oil and Oil Sands (HOOS) The HOOS group at Tech Futures is currently working in the following sub-program areas: •Recovery technologies •Surface separation technologies •Production technologies •Quantitative imaging centre •Analytical laboratory support AITF A/R and Commercialization Program Model Strategic Research Focus: technology development Technical Services Focus: testing, problem solving, development Funding: fee-for-service Funding: internal investment, government and industry partners Technology Commercialization Focus: product/process development Funding: internal investment, industry partners, other investors ……all in collaboration with other stakeholders such as Canadian and international industry, government, universities and colleges ($100 million/year) Innovation Bridges the Gap Commercial Product Discovery Traditional ARC Focus Industry Focus AITF’s Focus Now Our business is to help build globally competitive commerce in Alberta. Oil Sands and Heavy Oil Focus! Oil Sands Statistics (2009) • Capital investment: – $13.5 billion ($20.7 in 2008) – $104 billion of infrastructure built from 1999–2009 – $40 billion expected by then end of 2012 • Provincial Royalties: $2.2B • Proven Reserves at Year End: – 169.9 billion barrels – 80% by In situ, 20% by mining • Production: – 1.5 million bbl/d (741,000 bbl/d in 2002) • Mining: 55% • In-situ: 45% – Oil sands production will grow • 3.5 million bbl/d by 2015 • 4.0 million bbl/d by 2020 • Industry Revenues: $23.3B •Employment: 136,200 (direct) For more information go to: www.energy.alberta.ca/OilSands/791.asp Nature of Resource 65.1 billions of m3 (24.5%) 85.18 billions of m3 (32%) 12.4 billions of m3 (4.7%) Thin Challenging 103.1 billions of m3 (38.8%) Accesible Carbonate Initial Bitumen Resources (insitu) Source: ERCB ST98-2010 1921 1945 1965 Time SAGD technology 1975 Cold Lake Syncrude Suncor Bitumount ARC founded Rise of Oil Sands 1985 2000 Government R&D $ vs Production 2009 180 5000 160 4500 4000 140 $ (CA Millions) . New Projects Online 3000 100 2500 80 2000 60 1500 40 1000 20 500 0 0 1967 1972 1977 1982 1987 1992 1997 2002 2007 2012 2017 Million Barrels . 3500 120 Stakeholder Challenges/Opportunities •Canadian Association of Petroleum Producers (CAPP) • Costs continue to increase – Capital is global, not just regional – One of the major operating costs is fuel (natural gas) • Labour availability • Infrastructure – Private: pipelines, upgraders, refineries (new markets), etc. – Public: roads, housing, education, health care, etc. • Environmental Protection – Air, water, land, wildlife • New markets – Diluent supply and upgrading • Government Policy – royalty, value-added & environmental •Alberta Innovates – Energy & Environment Solutions (AIEES) • Challenges – technology innovation • Natural gas substitution – Rising cost and future availability of natural gas in 2008 but 2011? – Steam generation – Hydrogen for upgrading • Improved recovery processes – Significant portion of resource not currently economic • Air emissions, land & water management – Land disturbance / reclamation costs – Manage water demands • High GHG emissions add significant risks Oil Sands: Improved Efficiency OLD NEW Dragline & Bucketwheel Energy Efficiency Truck & Shovel Conveyor & Tumblers (80°C) Vertical Wells Coal fired Power Plant 45% Reduction in C02 per barrel Low Energy Extraction 25 - 50° C Hydrotransport SAGD Horizontal Wells (1990 vs 2008 technology) Co-Gen Power Plants Oil Sands: Future • Near zero emissions of sulphur, nitrogen oxides, particulates, mercury, trace elements and organics Electrical Energy Lower Energy Extraction Hydrotransport • 40-50% reduction in CO2 emissions by efficiency improvements, near 100% reduction with carbon management and storage • Limited net water use • Maximized solid waste usage and value added products Hybrid Solvent • Full and effective site remediation & reclamation • Low thermal signatures Polygeneration SAG-D Steam Assisted Gravity Drainage AACI Research Program AITF Core Industry Research Program "To develop significantly improved, economically viable and environmentally sustainable in-situ recovery technologies for heavy oil and bitumen through research evaluation and technology partnerships" AACI Research Program Focused: In situ recovery of heavy oil and bitumen Reservoir and near wellbore phenomena Stable program currently in 28th year Industry driven & directed 19 industry members 1 government member 1 vote / member 70+ staff at one time ~ $ 3.8 million / year AACI Members: 2010/11 • Alberta Innovates – Energy & Environmental Solutions • Alberta Innovates - Technology Futures • BP Petroleum • Canadian Natural Resources • Chevron • Computer Modelling Group • ConocoPhillips • Devon Canada • ENI • Husky Oil • NOTE: $140k/member AITF investment, $1.1 m/yr • • • • • • • • • • • Imperial Oil Resources JACOS Marathon Oil Canada Nexen Oilsands Quest Inc. Repsol YPF Schlumberger Shell International Statoil Suncor Total RD&D Delivery Mechanisms • Value proposition well defined! Good technology roadmap defined and evergreened Need strong implementation strategy (5 year windows) • Champion(s) in place and passionate! • Adequately funded – but not too much! • Collaboration open to all stakeholders Finding the win-win (i.e., AITF/Idaho National Lab) • Pre-competitive vs competitive research • Strong program design in place (the technical business case): Representatives of government/producers focus on program direction and decision making Foundation of program is the relationship Trust and confidentiality critical Flexible business/contractual mechanisms Understanding of IP ownership, management and use rights Effective RD&D program management and administration AITF Working Arrangements • Flexible mechanisms for short- & long-term benefit: Joint government-industry research projects & consortia Contract R&D Occupancy and service agreements • Medium to large-scale demonstration projects • Intellectual property management, licensing & commercialization support (Recently lost mgmnt contract - $1m/year for IP) • Support to industry: Help link, both technically and personally, to the appropriate Alberta based energy operator Provide technical support to adapt technology to the Alberta situation and environment Helps to focus activity in the Alberta energy industry and dramatically reduce their risk in developing business opportunities • Collaborative work with academia, government and research institutes, and industry AACI Leadership Structure Policy & Program Committee Technical Committee Program Manager Program Administrator Ideation Leader Evaluation Leader Technology Development Leaders IP Leader Field Application Leaders Project Leaders Project Leaders Project Leaders IP Creators & Improvers Project Leaders AACI Technologies Current technologies being researched: Expanding Solvent SAGD (& Declining Pressure ES-SAGD) Steam Butane Hybrid (SBH) Process Multi-Stage Combustion Assisted Gravity Drainage (MS-CAGD) Process Cyclic Solvent Injection (CSI) Steam Assisted Gravity Drainage (SAGD) Waterflooding AACI Program Structure Ideation Incubator Stage Idea understandable & reasonable Evaluation Stage IP Stage Idea likely achievable & commercial Development Stage Idea developed as far as reasonable Field Support Stage Commercial recovery processes research & field piloting support Program Support Area Program Management, Capital Amortization, Misc. Supporting Projects AACI Program Structure and Flow Chart Tripartite Strategy Laboratory Field - Data - Scaled - Field scale - Mechanistic - Testing - Pilot support Uncertainty Reduction Process Development Numerical Simulation - High level users - Model development AACI Research Program Membership Benefits Access to research results from all years of program Prompt disclosure by all is practiced Maintains R&D capacity/skills to support all industry Free License for use of technology developed during membership Publication and promotional rights – upon approval One vote on Policy and Program Committee One vote on Technical Committee Unlimited attendance at workshops and conferences Direct communication between researchers and engineering and field staff throughout the year Learnings & Benefits Learning Never Stops and there’s always new issues, priorities or obstacles! Partners go, new partners come in, people and therefore ideas perceptions change (regularly). Need to over communicate and focus. Over $1 billion per year in Royalties to the GoA from SAGD operations, but its really about the outcomes ..Building the oilsands industry. SAGD & others enables OSTECH/OS-PORT – next generation technology portal and technology assessment and therefore ongoing new opportunities for the AITF (AACI) Program. Building a “technology test mine” in Fort McMurray…is required to test technology at pilot stages. Defining Innovation • Never forget the most important element of innovation ! • http://www.youtube.com/watch?v=C7nqzi4VrW8 Questions and Comments from Others ! Contact Information Rick Tofani Vice President New Ventures (acting) 403.210.5203 rick.tofani@albertainnovates.ca