King Saud University College of Engineering Civil Engineering Department FINAL EXAM CE 417: Construction Methods and Equipment – 1ed Semester 1432/1433 h Tuesday, 16 SAFAR, 1433 H – 7th of Jan. 2012 Time allowed: 3 hrs Student name Student number Section Student No. in class Total number of Questions: 6 Attempt all questions Questions Maximum Marks Part 1 20 Part 2, Q # 1 16 Q#2 16 Q#3 16 Q#4 16 Q#5 16 Marks obtained Total marks Total marks obtained (in words):____________________________ _______ 100 PART I: Answer the following questions (Open Book). (20%) 1) State 3 out 7 factors that reduce the construction cost during construction phase? 2) Efficient management of the earthmoving process requires 3 considerations, state them. 3) State the 2 major factors controlling the shovel production. 4) Which condition the retarder chart is used, in positive or negative condition? 5) What is the different between the compaction and consolidation of soil in term of time requirement? 6) There are 2 methods for producing prestress in concrete members, what they are? 7) State the 3 general categories of construction delay: 8) State 2 out of 7 major elements of safety program? PART I: Answer the following questions (Open Book). (20%) 1) State 3 out 7 factors that reduce the construction cost during construction phase? Good work planning. Careful selection and training of workers and managers. Efficient scheduling of labor, materials, and equipment. Proper organization of work. Use of laborsaving techniques such as prefabrication and preassembly. Minimizing rework through timely quality control. Preventing accidents through good safety procedures. 2) Efficient management of the earthmoving process requires 3 considerations, state them. accurate estimating of work quantities and job conditions, proper selection of equipment, and competent job management? 3) State the 2 major factors controlling the shovel production. the swing angle and Lost time during the production cycle. 4) Which condition the retarder chart is used, in positive or negative condition? Retarder chart is used in negative resistance factor condition, while performance chart is used in positive resistance factor condition. 5) What is the different between the compaction and consolidation of soil in term of time requirement? Consolidation may require months or years to complete, whereas compaction is accomplished in a matter of hours. 6) There are 2 methods for producing prestress in concrete members, what they are? pretensioning and posttensioning. 7) State the 3 general categories of construction delay: those beyond the control of either the contractor or owner ("acts of God"), those under the control of the owner, and those under the control of the contractor. 8) State 2 out of 7 major elements of safety program? 1. A formal safety training program for all new employees. 2. Periodic refresher training for each worker. 3. A formal supervisory safety training program for all supervisors. 4. A program of regular site visits by safety personnel to review and control job hazards. 5. Provision of adequate personal protective equipment, first-aid equipment, and trained emergency personnel. 6. An established procedure for the emergency evacuation of injured workers. 7. Provisions for maintaining safety records and reporting accidents in compliance with OSHA requirements. PART II: Solve the rest of the questions with taking the middle value of any 2 range values in any table. Question 1 (16%) A triangular pile with 6 m width and 180 m length had been excavated from a trench in a street in Riyadh city by a hydraulic excavator that has the following specifications and conditions: Heaped bucket capacity is 1 m3. Material is dry common earth. Maximum depth of cut is 8 m. Bucket fill factor is 0.95. o Average swing is 90 . Job and Management condition is good. Accordingly, answer the following questions: a) Determine the average depth of this trench that has a 1 m width and 200 m length. b) Estimate the job production in LCM. c) How many working hours had been taken to finish this job? Solution a) B = 6 m, L = 180 m, and R = 32o (Table 2-6). 4𝑉 𝐵 = √𝐿×tan 𝑅 V = Load factor = 0.8 𝐵2 ×𝐿×tan 𝑅 4 = 1012.29 LCM (Table 2-5) Pile volume = 1012.29 × 0.8 = 809.83 BCM Trench volume = 1 m× 200 m× Average Depth 809.83 BCM Pile volume = Trench volume Average Depth = 200 m × 1m = 4 m b) Cycle output (C) = 160 cycle /60 minutes (Table 3-3) Maximum Depth 4𝑚 Depth of Cut = Average Depth × 100 = 8 𝑚× 100 = 50% Swing-depth factor (S) = 1.10 (Table 3-4) Bucket Volume (V) = 1 LCM Bucket fill factor (B) = 0.95 Job Efficiency (E) = 0.75 (Table 2-1) Adjustment factor = 0.925 (Table 3-5) Production = C × S × V × B × E × Adjustment factor = 160 × 1.1 × 1 LCM × 0.95 × 0.75 × 0.925 = 116 LCM/hr c) Pile volume No. of working hours = Job Production = 1012.29 LCM 116 LCM/hr = 8.7 ≈ 9 working hours Question 2 (16%) You are given the following data for a scraper job: a. number of scrapers are seven single engines overhauling; b. tandem pusher will be used; c. the scraper will carry 19.6 BCM (full load=34,020); d. same route will be used for haul and return; e. chain loading method (pusher cycle time is 0.9 min); f. scraper fixed cycle time = 1.3 min; g. efficiency factor is 0.85 and job conditions are average; h. use figure 4-4 and 4-5 for estimating travel time. Sections of the haul route from the cut to the fill area as following. Determine the production for the seven scrapers? Section Height Horizontal increased increased (m) (m) Distance (m) Grade (%) Rolling Effective Travel time Resistance Grade (%) (min.) factor (kg/ton) 1 -1.424 +47.434 50 2 -6.364 +636.396 70 3 +2.121 +212.132 90 4 0 +210 100 Total travel time Question 3 (16%) Design the Stringer of a concrete slab formwork (including checking of shore strength) having the following information: Design Load = 6.22 kPa Assume all members are continuous over three or more span. All lumber will be Southern Pine. 50×200 mm (2×8) lumber at 600 mm will be used for Limit deflection to 1/360 of span length. Joist. Commercial shores of 20 kN capacity will be used. 100×200 mm (4×8) lumber at 2 m will be used for Assume dry condition & < 7 day load stringer. Solution Stringer Design w = (2 m2/m) (6.22 KN/m2) = 12.44 KN/m Allowable stress of lumber (@Southern Pine). (Table 13-8) Fb = 9653 kPa, Fv = 1241 kPa, E = 11×106 kPa Properties of lumber (@4×8). (Table 13-7) d = 7.25 mm, A = 16.37×103 mm2, S = 5.024×105 mm3, I = 46.26106 mm4 For continues over three or more span a) Bending 1 1 100 9653 5.024 105 2 100 Fb S 2 = 1,974.45 mm. l= = 1000 12.44 1000 w b) Shear 1.11 Fv A 1.11 1241 16.37 103 2d = 2 7.25 = 1,827.19 mm. l= 1000 w 1000 12.44 c) Deflection 13 73.8 11 106 46.26 106 73.8 EI l= = 1000 12.44 1000 w d) Check for shore strength 20 1.6 m l= 12.44 13 = 2,542.82 mm Shore strength governs in this design and the maximum allowable span is 1.6m. Select a 1.5 m) shore spacing for design. Question 4 (16%) A crawler tractor cost SR1,000,000 has an estimated salvage value of SR200,000 and has a 5 year life. a. Find the annual depreciation and book value at the end of each year using sum-of-the-years’ – digits method of depreciation. b. Calculate the average hourly owning cost for the first year of life of the tractor if the tractor is operated 2000 hours during the year. The rate for interest, taxes, and insurance is 12% and the rate for storage and miscellaneous cost is 4%. Solution a. Sum of the year digit of 7 years = 1 + 2 + 3 + 4 + 5 = 15 5 D1 = 15 (1000,000 – 200,000) = 266,666.67 4 D2 = 15 (1000,000 – 200,000) = 213,333.33 3 D3 = 15 (1000,000 – 200,000) = 160,000 2 D4 = 15 (1000,000 – 200,000) = 106,666.67 1 D5 = 15 (1000,000 – 200,000) = 53,333.33 Year Depreciation 0 1 2 3 4 5 0 266,666.67 213,333.33 160,000 106,666.67 53,333.33 Book Value (End of Year) SR 1000,000 733,333.33 520,000.00 360,000.00 253,333.33 200,000 b. Cost Calculation SR/h Owning cost 1. Depreciation cost D1 = 266,666.67/2000 2. Investment, tax, insurance, and storage Cost Rate =12+ 4 = 16% Average investment = (1000,000+200,000)/2 = SR 600,000 Investment, tax, insurance, and storage = SR 600,000/2000 Total Owning Cost 133.333 133.33 + 48 48 181.333 Question 5 (16%) A wheel-tractor-towed tamping foot compactor works under the following conditions: average speed = 8.0 km/h, compacted lift thickness = 15.2 cm, effective roller width = 3 m, job efficiency = 0.75, and number of passes = 8. Thus, answer the following: a) Estimate the production in compacted cubic meters per hour? b) In compacting a highway project, How far of linear length can this compactor compact a 15 m width one way highway within 1 week? Assume: 7 working hour/day & 6 working day/week. Solution a) S = Average speed = 8 km/hr (Table 5-3) taking the lower value L= Compacted lift thickness = 15.2 cm, W = Effective roller width = 3 m, E = Job efficiency = 0.75 P = Number of passes = 8 Production (CCM/hr) = 10×W×S×L×E P = 10 × 3 × 8 × 15.2 × 0.75 8 = 342 CCM/hr b) 15.2 cm Compacted Volume = 100 cm/m × 15 m × length Number of hours = Compacted Volume Production Compacted Volume = 7 hr/day × 5 day/week × Production = Production 342 CCM/hr Length = 35 ℎ𝑟/𝑤𝑒𝑒𝑘 × 0.152CM ×15 CM = 5250 m/week = 5.25 km/week OR a) S = Average speed = (8+16)/2 = 12 km/hr L= Compacted lift thickness = 15.2 cm, W = Effective roller width = 3 m, E = Job efficiency = 0.75 P = Number of passes = 8 Production (CCM/hr) = 10×W×S×L×E P = (Table 5-3) taking the average value 10 × 3 × 12 × 15.2 × 0.75 8 = 506.25 CCM/hr b) 15.2 cm Compacted Volume = 100 cm/m × 15 m × length Number of hours = Compacted Volume Production Compacted Volume = 7 hr/day × 5 day/week × Production = Production 506.25 CCM/hr Length = 35 ℎ𝑟/𝑤𝑒𝑒𝑘 × 0.152CM ×15 CM = 7770 m/week = 7.77 km/week Figure 4-4, 4-5, Table 13-5A, 13-7, 13-8