Chapter 8

Forecasting & Demand

Planning

Copyright 2011 John Wiley & Sons, Inc.

8-1

Lecture Outline

• What is Forecasting?

• The Forecasting Process

• Types of Forecasting Methods

• Time Series Forecasting Models

• Causal Models

• Measuring Forecast Accuracy

• Collaborative Forecasting and

Demand Planning

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Forecasting vs. Planning

• Forecasting drives all other business decisions

• Planning requires organizing resources in anticipation of the forecast

8-3 Copyright 2011 John Wiley & Sons, Inc.

Forecasting vs. Planning Continued

Planning involves the following decisions:

1. Scheduling existing resource

2. Determining future resource needs

3. Acquiring new resources

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Demand Management

Demand management is the process of influencing demand

– promotional campaigns, advertisements, etc.

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Impact on the Organization

Every organizational function relies on forecasting for numerous things

• Marketing

– estimates of demand, future trends

• Finance

– set budgets, predict stock prices

• Operations

– capacity planning, scheduling, inventory levels

• Sourcing

– make purchasing decisions, select suppliers

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Impact on SCM

Demand forecast affects the plans made by each member of the supply chain

• Independent forecasting among supply chain members

– causes a mismatch between supply and demand

– gives rise to the bullwhip effect

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Principles of Forecasting

1. Forecasts are rarely perfect

2. Forecasts are more accurate for groups than for individual items

3. Forecasts are more accurate for shorter than longer time horizons

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Steps in the Forecasting Process

1. Decide what to forecast

2. Analyze appropriate data

• common patterns include:

– Level or horizontal

– Trend

– Seasonality

– Cycles

• in addition to patterns, data contain random variation

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Steps in the Forecasting Process

Continued

3. Select the forecasting model

– select the model best suited for the identified data pattern

4. Generate the forecast

5. Monitor forecast accuracy

– measure forecast error

– use to improve the forecast process

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Factors in Method Selection

The following factors should be considered when selecting a forecasting method:

• Amount and type of available data

• Degree of accuracy required

• Length of forecast horizon

• Patterns in the data

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Types of Forecasting Methods

There are two groups of forecasting methods:

• Qualitative

– based on subjective opinions

– often called judgmental methods

• Quantitative

– based on mathematical modeling

– objective and consistent

– can handle large amounts of data and uncover complex relationships

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Qualitative Forecasting Methods

Qualitative methods are useful when identifying customer buying patterns, expectations, and estimating sales of new products

• Executive Opinion

– a group decision-making process, subject to bias

• Market Research

– surveys and interviews used to collect preferences

• The Delphi Method

– a consensus is developed from anonymously contributed expert information

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Quantitative Forecasting Methods

Quantitative methods are based on mathematical concepts

Two categories:

• Time Series Models

– generate the forecast from an analysis of a

“time series” of the data

• Causal Models

– assume that the variable being forecast is related to other variables in the environment

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Time Series Models

A time series is a listing of data points of the variable being forecast over time

Models include:

• Mean

• Moving Averages

• Exponential Smoothing

• Trend Adjusted Exponential Smoothing

A Seasonality Adjustment can also be applied

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Mean

Forecast is made by taking an average:

F t+1

=

D t n where: F t+1

= forecast of demand for next period

D t

= demand for current period n = # of data points

– appropriate for a level data pattern

– forecasts become more stable over time

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Mean Example

Given the following sales for a drill over the past 5 weeks:

Week

1

2

5

6

3

4

Sales

8

10

9

12

10

What is the forecast for week 6?

F t+1

=

D t n

F

6

= [8+10+9+12+10 ] /5 = 9.8 ≈ 10

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Moving Averages

Forecast is made by averaging a specified number, n, of the most recent data:

F t+1

=

D t where: F t+1 n

= forecast of demand for next period

D t

= demand for current period n = # of data points in the moving average

– appropriate for a level data pattern

– forecast becomes more responsive as n decreases

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8-19

Moving Averages Example

Given the following sales for over 4 months:

Month Sales

Jan 38

Feb 27

March 42

April 42

May

What is the forecast for

May using a three-period moving average?

F t+1

=

D t n

F

May

= [27+42+42 ] /3 = 37

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Weighted Moving Averages

All data are weighted equally with a simple moving average (weight = 1/n)

• Weighted Moving Average

– computation is the same as a simple moving average except that managers have the option of specifying the weights assigned to data points

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Exponential Smoothing

A weighted average procedure is used to obtain a forecast:

F t+1

=

D t

( 1

 

) F t where: F t+1

= forecast of demand for next period

D t

= actual value for current period

F t

= forecast for current period

= smoothing coefficient (between 0 and 1) demand changes

– must set forecast for initial period

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Exponential Smoothing Example

Café Nervosa forecast a monthly usage of cream to be 24 gallons in May. The actual usage in May was 28 gallons. What is the forecast for June given

= 0.7 ?

F t+1

=

D t

( 1

 

) F t

F

June

= (0.70)(28) + (0.30)(24)

= 26.8 gallons

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Trend Adjusted Exponential

Smoothing

Forecast is modified to account for a trend in the data

FIT t+1

= F t+1

+ T t+1

T t+1

=

( F t

1

F t

)

( 1

 

) T t where : FIT t+1

= forecast including trend for next period

F t+1

= unadjusted forecast for next period

T t+1

= trend factor for next period

T t

= trend factor for current period

F t

= forecast for current period

= smoothing coefficient (between 0 and 1)

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8-24

Trend Adjusted Exponential

Smoothing Example

Given a demand for December of 18 and a demand for January of 20, what is the trend

 

Unadjusted: F t+1

=

D t

( 1

 

) F t

= 0.3(20) + (1 – 0.3)(18) = 18.6

Trend: T t+1

=

( F t

1

F t

)

( 1

 

) T t

= 0.4(18.6 – 18) + (1 – 0.4)(0) = 0.24

Adjusted: FIT t+1

= F t+1

+ T t+1

= 18.6 + 0.24 = 18.84

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Seasonality Adjustment

The forecast can be adjusted to reflect the amount by which a season is above or below average

Steps:

1. Compute average demand for each season

– total annual demand divided by the

# of seasons

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Seasonality Adjustment Continued

2. Compute a seasonal index for each season

– divide the demand for each season by the average demand for each year

– average across years available

3. Adjust the average forecast for next year by the seasonal index

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Seasonality Adjustment Example

Given the following table of customer traffic for an ice cream shop experiencing seasonal fluctuations.

# Customers (thousands)

Quarter Year 1 Year 2

Fall 14 15

Winter 25 26

Spring 20 20

Summer 33 35

Total 92 96

Copyright 2011 John Wiley & Sons, Inc.

A forecast of 98,000 customers has been generated for next year

What is the seasonally adjusted forecast per quarter?

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Seasonality Adjustment Example

Step 1

– Compute the average demand for each season

Year 1:

92

4

23

Year 2:

96

4

24

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Seasonality Adjustment Example

Step 2

– Compute a seasonal index for each season

Quarter

Fall

Winter

Spring

Summer

Seasonal Indexes

Year 1 Year 2

14

23

0 .

61

25

23

1 .

09

20

23

0 .

87

33

23

1 .

43

15

24

0 .

63

26

24

1 .

08

20

24

0 .

83

35

24

1 .

42

Average

Index

0.620

1.085

0.850

1.425

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Seasonality Adjustment Example

Step 3

– Seasonally adjust the average forecast for next year

Next year forecast = 98,000  Average = 24,500

Number of Customers

Quarter Seasonally Adjusted Forecast

Fall 24,500 (0.620) = 15,190

Winter 24,500 (1.085) = 26, 583

Spring 24,500 (0.850) = 20,825

Summer 24,500 (1.425) = 34,913

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Causal Models

Assume that the variable being forecast is related to other variables in the environment

• Linear Regression

– a forecasting model that assumes a straight line relationship between an independent variable and a single dependent variable

• Multiple Regression

– extends linear regression by looking at a relationship between an independent variable and multiple dependent variables

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8-32

Linear Regression

The straight line equation for the model is:

Y = a + bX where: Y = dependent variable

X = independent variable a = Y intercept of the straight line b = slope of the straight line

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Linear Regression Continued

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Linear Regression Steps

1. Compute parameter b: b =

[

XY - nXY

]

[

∑X 2 – nX 2

]

where Y = average of the Y values

X = average of the X values n = # of data points

2. Compute parameter a: a = Y – b X

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Linear Regression Steps Continued

3. Substitute values for a and b in the equation:

Y = a + b X

4. Generate a forecast for the dependent variable (Y)

– substitute the appropriate value for X

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Linear Regression Example

Given the following four months of pizza sales and advertising dollars:

Pizza Sales Advertising $

58 135

43

62

90

145

68 145

Use linear regression to estimate pizza sales if $150 is spent on advertising next month

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Linear Regression Example

Dependent Variable Y = Pizza Sales

Independent Variable X = Advertising $

Total

Y

58

43

62

68

231

X

135

90

145

145

515

XY

7,830

3,870

8,990

9,860

30,550

X 2

18,225

8,100

21,025

21,025

68,375

Y 2

3,364

1,849

3,844

4,624

13,681 compute X = 515/4 = 128.75 and Y = 231/4 = 57.75

Copyright 2011 John Wiley & Sons, Inc.

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Linear Regression Example

1. Compute parameter b: b =

[ XY – nXY ]

[ ∑X 2 – nX 2 ]

=

[

30,550 – 4(128.75)(57.75)

]

= 0.391

[

68,375 – 4(128.75) 2

]

2. Compute parameter a: a = Y – bX = 57.75 – (0.391)(128.75) = 7.48

3. Substitute a and b: Y = 7.48 + 0.391X

4. Forecast: Y = 7.48 +0.391(150) = 66.13 pizzas

Copyright 2011 John Wiley & Sons, Inc.

8-39

Multiple Regression

Multiple regression looks at the relationship between the independent variable and multiple dependent variables:

Y = β

0

+ β

1

X

1

+ β

2

X

2

+…+ β k

X k where: Y = dependent variable

X

1

…X k

β

0

β

1

… β k

= independent variables

= Y intercept

= coefficients that represent the influence of the independent variables on the dependent variable

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Measuring Forecast Accuracy

Two measures to help determine how our forecasting methods are performing:

• Mean Absolute Deviation (MAD)

• Mean Square Error (MSE)

First measure forecast error: e t

= D t

– F t where: e t

D t

F t

Copyright 2011 John Wiley & Sons, Inc.

= forecast error for period t

= actual demand for period t

= forecast for period t

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Error Measures

• MAD is the average of the sum of the absolute errors:

MAD =

Actual

Forecast n

• MSE is the average of the squared errors:

MSE =

 

Actual

Forecast

2 n

– for both measures, select the forecasting method that provides the lowest value

Copyright 2011 John Wiley & Sons, Inc.

8-42

Forecast Accuracy Example

Given the following two sets of forecasts:

Method A

Month Sales Forecast e |e|

Jan

Feb

Mar

Apr

May

Total

40

28

41

41

39

42

29

39

38

41

-2

1

2

3

-2

2

2

1

2

3

2 e

4

1

4

9

4

2

10 22

Forecast

44

31

38

42

40

Method B e

-4

-3

3

-1

-1

-6

|e| e 2

4

3

3

1

1

12

16

9

9

1

1

36

Calculate the MAD and MSE for both methods

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Forecast Accuracy Example

• MAD =

Actual

Forecast n

MAD

A

=

10

4

2 .

5 MAD

B

=

12

3

4

• MSE =

 

Actual

Forecast

2 n

MSE

A

=

22

5 .

5

4

MSE

B

=

36

4

9

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8-44

Collaborative Forecasting & Demand

Planning

Two common processes:

• Collaborative Planning, Forecasting and Replenishment (CPFR)

• Sales and Operations Planning (S&OP)

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8-45

CPFR

CPFR is a collaborative process of developing joint forecasts and plans with supply chain partners

Five-Step Process:

1. Create joint objectives

2. Develop a business plan

3. Create a joint forecast

4. Agree on replenishment strategies

5. Agree on a technology partner to bring

CPFR to fruition

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S & OP

S&OP is a collaborative process for generating forecasts that all functional areas agree upon

Five-Step Process:

1. Generate quantitative sales forecast

2. Marketing adjusts the forecast

3. Operations checks forecast against existing capability

4. Marketing, operations, and finance jointly review forecast and resource issues

5. Executives finalize forecast and capacity decisions

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S & OP Continued

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Review

1. Forecasting is the process of attempting to predict future events. Planning is the process of selecting actions in anticipation of the forecast.

2. There are three principles of forecasting: (a) forecasts are rarely perfect; (b) forecasts are more accurate for aggregated items than for individual items; and (c) forecasts are more accurate for shorter than longer time horizons.

Copyright 2011 John Wiley & Sons, Inc.

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Review Continued

3. Data are composed of patterns and randomness.

Four of the most common patterns are level, trend, seasonality, and cycle.

4. Forecasting methods can be divided into qualitative and quantitative. Qualitative methods are subjective and based on objectives. Quantitative methods are mathematically based, are objective and consistent.

5. Quantitative forecasting methods can be time series models and causal models.

6. A. Time series models generate the forecast by identifying and analyzing patterns in a “time series” of the data.

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Review Continued

6. b. Causal models assume that the variable being forecast is related to other variables.

7. CPFR is a collaborative process of developing joint forecasts and plans with supply chain partners, rather than doing them independently.

8. Sales and Operations Planning (S&OP) is intended to match supply and demand through financial collaboration between marketing, operations, and finance, in order to ensure that supply can meet demand requirements.

Copyright 2011 John Wiley & Sons, Inc.

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