Design & Technology Electronics Electronics components are made up of three types of materials: conductors, insulators and semi-conductors. Components can be either separate devices linked together in a circuit, or integrated circuits incorporating large numbers of semiconductor components etched onto a chip of silicon inside tiny a plastic case. Materials Modern electronic systems are controlled by microprocessors and microcontrolers - computer-like components which are programmable [programmable: able to take instructions in the form of a sequence of commands ] and can therefore be used in different ways in different products. Electronic components work together in circuits, and these can be represented in circuit diagrams using standard symbols for the components. You need to know some common inputinput: Inputs are everything that goes into the system. There are three main inputs: 1. Physical inputs - in primary industries these are sun, soil, water; in secondary industries these are raw materials (such as cotton for textiles or metal for cars); 2. Labour - either skilled or unskilled workers; 3. Capital - money invested in the business to pay for raw materials, staff, machinery and buildings. and output [output: Whatever comes out of a system. In electronics, output components deliver a circuit's end result, while the output of a component is the size of electrical signal at its output terminal ] components, and be familiar with two common types of integrated circuit - the 555 timer and Op-Amp circuit. There are three types of materials used in electronic components: An electrical insulator 1. Electrical conductors are materials that allow electricity to flow through them easily. 2. Electrical insulators are materials that prevent electrical flow. In the diagram to the right, the insulating material (plastic) surrounds the conducting material (copper wires). 3. Semi-conducting materials exhibit both conducting and insulating properties. The way in which the material is connected to a power supply determines whether it will conduct an electrical current or prevent it from flowing. The most common semi-conducting material is silicon. Silicon needs to have very small amounts of other elements such as boron and phosphorous added to it in order to become a semi-conductor. This is called doping. Doped silicon is used to make components such as: Transistors Diodes Integrated circuits A diode The simplest kind of semiconductor device is a diode. In a diode the electrical current can be made to flow in one direction only (see diagram below). If the diode is reversed the flow of current is stopped. This behaviour is due to the semi-conducting property of the doped silicon. Another semi-conducting material is germanium, but this material is used less widely than silicon. The ease with which electricity flows through a material is called its resistivity. The value of resistivity is measured in ohms. The higher a material's resistivity, the more difficult it will be for electricity to flow through it: Insulators have very high resistivity values. Conductors have low resistivity values. Components Electronic components can be divided into two groups,Discrete electronic components and Integrated circuits (ICs). Discrete electronic components These are separate components that you can combine together to make a circuit on a breadboard, printed circuit board or veroboard (discrete means separate). Examples are resistors [resistors: components which resists or 'slows down' the current in a circuit by acting against the flow of electrons. Resistance is measured in ohms. ], transistors [transistors: components which do not conduct electricity, unless they are turned on by a (different) electrical current. This means they can be used as switches, amplifiers and in other ways. ], capacitors [capacitors: circuit components which store and discharge electrical current. It is made from two parallel metal plates separated by an insulator (called a dielectric). ], relays [relays: type of switch which which uses an electromagnetic coil to connect two or more contacts, which close when the coil is energised. Use of relays enables a very small voltage in the relay circuit to control a much larger one in a separate circuit. ] and light emitting diodes or LEDs [LEDs: stands for Light-Emitting Diodes. LEDs glow when current passes through them. ]. Discreet components These components are called discrete because you can select them individually and combine them to make up the circuit you require. Discrete components can also be used as external components of an integrated circuit system. For example a 555 astable [astable: (a circuit) having two states, neither of which is stable. An astable circuit therefore oscillates between the two states, giving a constant on/off digital output. Used, for example, to make LEDs flash continuously. ] integrated circuit requires two discrete resistors and a discrete capacitor to make it work. Integrated circuits (ICs) These are miniature circuits incorporating large numbers of components, all etched on to a piece of silicon or chip. These chips are encapsulated inside a protective plastic package, and nowadays are manufactured in vast numbers. The circuits inside the package are arranged in different configurations for particular purposes, for building circuits in schools the DIL package is used, it is big enough to handle. To save space on commercial products surface mount chips are used. A Surface Mount package integrated circuit - far smaller than a fingertip You don't need to understand how the circuit inside a silicon chip works - there's some quite complicated physics involved. It's best to think of ICs simply as input-output process blocks, as shown below: Input-output process block When using ICs you need to know which pins need to be connected, the function of each pin and how the IC is connected to the power supply. A circuit diagram that includes one or more ICs should show the pin numbers and how the pins are connected to the rest of the circuit. Programmable components Many electronic devices on the market, such as those in the photo below, are now designed using components that can be programmed [programmed: instructed to perform a function or set of functions ] to function in different ways. The advantage is that the same key component used in one product can also be used in something completely different. This reduces costs, as expensive customised integrated circuits do not need to be designed and manufactured for every new product. Devices using programmable components A microprocessormicroprocessor: An integrated circuit which contains the processor of a computer all on one chip. is a multifunction programmable device. Microprocessors enable computers to work, and they can also be used to control many types of electronic system. An alternative type of programmable component is the microcontroller or PIC [PIC: Programmable Interface Controller - a device which can be programmed via a computer to control complex circuits. ]. Microcontrollers are essentially single-purpose microprocessors, and they enable designers to use the same device to control a wide range of situations, while being cheaper than a computer control system. The rate at which the PIC works is controlled by an internal clock [clock: a pulsed "clock" signal is used to determine how fast a microcontroller (such as a microprocessor in a computer) processes a programme. ]. For example, the various systems in a car, including the one pictured below, could be controlled either by a single microprocessor controlling a number of different functions at once, or by a series of microcontrollers, each controlling specific functions such as fuel consumption. Car engine controlled by microprocessors The advantage of the microprocessor is that one device can control everything. The disadvantage comes if the microprocessor malfunctions: all the systems could be affected and the replacement cost is high. With microcontrollers, on the other hand, if one is damaged it can be easily replaced and when one fails the others continue to function. Electronic circuits In electronic systems, many components work together in circuits [circuits: closed loops through which current flows - from a power source, through a series of components, and back again ]. The photo shows a printed circuit board with components on the uper side connected by copper wires on the underside of the board.. PCB showing copper connections running beneath the board Rather than drawing the components as they look in real life, symbols are used to produce circuit diagrams or schematics, showing the components and connections between them. These symbols are recognised universally around the world and avoid confusion between components which look similar. The diagram below shows a 555 astable circuit with components and the standard symbols for each of them. Circuit diagram with 555 timer IC On the next page is a table of the standard component symbols you need to know. Circuit components Electronic circuit components are drawn as symbols so that they are easy to draw and recognise all around the world. The following guide shows the main symbols used in electronic circuits. Electronic circuit diagram components Inputs and outputs in electronic circuits The input is what sets an electrical circuit in action. Any of the following components can be used as inputs: a switch (eg push-switch, microswitch) a key pad a Light Dependent Resistor (LDR [LDR: Light Dependent Resistor, or LDR, is a type of resistor which is affected by changes in light levels. A cadmium sulphide layer causes a decrease in resistance in the light and increase in the dark. ]) a thermistor [thermistor: type of resistor that changes resistance with temperature - also called a Temperature-Dependent Resistor. Usually the resistance decreases with an increase in temperature (and vice versa) ] a photodiode [photodiode: a light-sensitive diode; a semiconductor which detects light and emits an electric current ] a phototransistor [phototransistor: a light-sensitive transistor, which switches itself on or off when it detects light ] an opto-isolator [opto-isolator: component which sends a signal between two circuits via a light-path, thus maintaining isolation between the two circuits ] a proximity switch [proximity switch: type of sensor which can detect its relationship to a metal target without making physical contact ] or reed switch [reed switch: a magnetically-controlled switch which is activated by detection of movement ]. The output is what results from an electrical circuit. Any of the following components may be used as outputs: an LED [LED: stands for Light-Emitting Diode. LEDs glow when current passes through them. ] a lamp a buzzer a piezo [piezo: component made of crystal, ceramic or polymer which changes shape when a current is applied, or emits a current when its shape is changed ] a motor or stepper motor [stepper motor: type of motor which rotates in fixed, precise and often very small steps. Used to turn the hands in some watches ] a solenoid [solenoid: type of electromagnetic switch which creates a magnetic field when a current is applied ] a relay [relay: type of switch which which uses an electromagnetic coil to connect two or more contacts, which close when the coil is energised. Use of relays enables a very small voltage in the relay circuit to control a much larger one in a separate circuit. ] a seven-segment display [seven-segment display: type of electronic feedback display for numerical data, which displays all digits using combinations of lines in seven different positions. Common in digital alarm-clocks.. ]. Logic gates Logic gates are a family of digital devices which compare two or more inputs and give a specific output. Each logic gate (NOT, AND, NAND, OR, NOR etc) acts in a different way, and will always act so. The action of any logic gate is shown by a Truth Table, eg the AND gate will only give a high output, when all the inputs are high. Some more common symbols are shown in the diagram below, including output components and logic gates. Circuit component symbols Integrated circuits 1: 555 timer Integrated circuits (ICs) are complex, highly-miniaturised circuits, incorporating hundreds or even thousands of components, etched on to a tiny piece of silicon - a chip. The 555 timer chip The 555 timer IC, shown in the diagram below, has many functions. Two of them are: monostable and astable circuits. Pin-out diagram for a 555 timer chip Monostable mode A 555 monostable timer is usually, unless a circuit turns it on by applying a voltage to pin 2. When the voltage at pin 2 goes above a level the 555's output will go high, but only for one pulse, after which the 555 will return to the low stable state. So this type of circuit is used where a single, timed output is required, either as an on-for-a-period or as a timed delay. In the diagram below, the length of the time period - ie how long the output is on for - is determined by a resistor/capacitor network (RC network [RC network: stands for Resistor/Capacitor network - a combination of resistors and capacitors that are used to control a circuit, such as a timer. The resistor 'slows-down' the current, charging the capacitor. If the value of either component increased, the time period will also increase. ]), which is connected to pins 6 and 7. The RC network is a combination of resistors [resistors: components which resists or 'slows down' the current in a circuit by acting against the flow of electrons. Resistance is measured in ohms. ] and capacitors [capacitors: circuit components which store and discharge electrical current. It is made from two parallel metal plates separated by an insulator (called a dielectric). ] used to control this time period. The resistor 'slows-down' the current, which charges the capacitor. Monostable timer circuit Astable mode In an astable timer the output is not stable in either the on or the off state, but instead is pulsed on and off continuously. The frequency (number of pulses per second) is determined by the RC network [RC network: stands for Resistor/Capacitor network - a combination of resistors and capacitors that are used to control a circuit, such as a timer. The resistor 'slows-down' the current, charging the capacitor. If the value of either component increased, the time period will also increase. ] connected to the 555 timer. When connected to an LED an astable timer gives a continuously flashing light. When set to a very high frequency and connected to a loudspeaker it will generate a tone. Astable timer circuit Integrated circuits 2: Op-Amp The operational amplifier or Op-Amp amplifies [amplifies: changes a small input current or voltage into a larger output current or voltage ] the difference between the two inputs to produce a voltage gain [voltage gain: the amount of amplification of the input voltage - ie how much bigger the output voltage is compared to the input voltage. ] as high as 100,000 times the difference. The output voltage cannot be any greater than the power-supply voltages. It cannot output a voltage more than two volts above or below its power connections. If the power supply is + 12 and -12 volts the maximum values at the output are likely to be +10 and -10 volts. An estimate of 85% of the supply may also be used. The diagram below shows the pin set-up of an Op-Amp. Operational amplifier The circuit below is a typical application using the 741 Op-Amp. Can you identify the inputs and the outputs? More electronics You will find lots more on electronics - including information on switches, resistors, capacitors, transistors, integrated circuits, logic gates and output devices - in the Electronics section of this subject module. Go to GCSE Bitesize Design and Technology: Electronics Now try a Test Bite Back to Revision Bite