PUNCHING SHEAR STRENGTH OF THE FIBERREINFORCED CONCRETE SLABS 1 1,2 I.Siva Kishore, 2Ch.Mallika Chowdary Assistant Professors Department of Civil Engineering, K L University, Vaddeswaram, Guntur, A.P. ABSTRACT: This is an investigation carried for the behavior and resistance of steel fiber reinforced concrete (SFRC) flat slabs under punching shear force. In this investigation a total of twelve small-scale flat slabs of different dimensions that consists of nine SFRC and three ordinary were tested. The resultants spectacle a significant increase of the punching shear capacity and considerable improvement of cracking behavior as well as good integrity of column-slab connection of the slabs with fibers. The slabs without fibers fails in very brittle manner, while the fiber reinforced ones collapsed in more ductile and observed that, the size of the specimen increases and the failure shear stress of the specimen decreases. .’ KEYWORDS: Punching shear, Circular flat slabs, Normal strength concrete, steel fibres 1. INTRODUCTION: Heavy localized forces in Reinforced concrete are caused mainly due to shear forces and this failure is named as punching shear. An investigation of punching shear for flat slabs structures is undertaken and for this the failure occurs at the column support points. In flat slabs there won’t be any beams, instead of beams drop panels are used. Direct connection of slab and column will be observed in flat slab only and this is the most critical portion in flat slabs. The catastrophique failure between the slab and the column is observed and this is due to high bending moments and shear forces. Fig.1 –punching failure surface of flat slabs Punching Shear occurs when an area is subject to a high state of stress relative to its immediate environs. Failure can occur either by pure punching or by bending induced punching where, the initial tension cracks will grow tangentially to form the punching surface. The cracked profile of the punched area indique the mode of failure. 1.1 IMPORTANCE OF PUNCHING SHEAR I. Occurrence of punching shear: Punching shear strength of flat slabs is the most important limitation of this particular structural system due to its fragile nature. This kind of failure must be avoided by providing the slab-column connection of efficient mechanisms of strength and ductility. II. Advantages of Flat Slabs: As we know that Flat slab systems are widely been used in construction. There are romper. Advantages as architectural design, rapid construction methods. New prestressing materials and techniques, and special concretes such as the auto compact age concrete and high-strength concrete. 1.2 FACTORS AFFECTING THE PUNCHING SHEAR STRENGTH OF THE CONCRETE. I. Thickness of Slab or Footing: Thickness of slab or footing is directly proportional to the Punching Shear strength of concrete. II. Least lateral dimension of the column: Minimum c/s dimension of the column is directly proportional to the Punching Shear resistance of the concrete. III. Shape of the column: The failure is more in case of Rectangular or Square columns. Circular columns have better resistance for the Punching Shear Failure. IV. Column location: It depends on Interior column or Exterior column. Interior columns are more prior to the Punching Shear failure than Exterior column. V. Grade of Concrete: Grade of concrete is directly proportional to the Punching Shear resistance of the concrete. VI. Size of the Aggregate: Depends according to the size of the aggregate to the size of the specimen taken. If small size specimen is taken then the aggregate size should be smaller than the normal size of the aggregate generally taken (20mm).size of aggregate directly proportional to the size of the specimen. 1.3 PUNCHING SHEAR FOR THE FLAT SLABS: As slabs are directly supported by the columns without beams and so this helps to reduce building height and increase used space. The important issue existing in this system is that punching shear failure of the slabs is due to high concentration of stress in slab- column connections. This failure type is very dangerous (i.e.) brittle nature. Resistance of the structure is significantly reduced when the punching shear failure occurs this causes separation of the slab and column, hence this leads to collapse of the whole structure. MANY METHODS USED FOR INCREASING THE PUNCHING SHEAR CAPACITY: (1)Traditional shear reinforcing method using stirrups but this method is inapplicable to slabs with shallow depth less than 150 mm (ACI 318-2002) (2) Headed-studs and take much time for construction (Feretzakis 2005). (3)Steel fibers improve the punching shear resistance and cracking control of slab-column connections shown good results (Alexander and Simmonds 1992; Theodorakopoulos and Swamy 1993; Harajli et al. 1995; McHarg et al. 2000, Naaman et al. 2007; Cheng and Montesinos 2010a). Steel fibers also indicate high effectiveness in structures sustained lateral loads (i.e.) seismic because of their ability to absorb energy dissipation of the structures (Megally and Ghali 2000; Cheng and Montesinos 2010b). Several formulas exist which were proposed for estimation of punching shear capacity of SFRC slabs (Shaaban and Gesund 1994; Harajli et al. 1995; Choi et al. 2007). Formulas of Shaaban and Gesund and of Harajli were pure-empirical based on punching model of ACI 318. These formulas are simply and easy to use, but due to their experimental nature, the formulas cannot determine mechanisms of punching shear transfer quantitatively that can lead to inaccurate results in comparison with tests results. Simply as the availability of the steel fibres is nearby, so here steel fibres are been considered 2. EXPERIMENTAL PROGRAM: The program consists of casting and testing of the eighteen slab specimens of normal strength concrete. The main parameters in this study were size of the slab, grade of concrete and percentage of steel added in the concrete mix. This program consists of slab- column specimens, namely PN/dc/d/D/f ‘N’ represents Normal strength concrete of M30 grade concrete, dc represents diameter of the column, d represents thickness of the slab, D represents the diameter of the slab and f represents percentage of steel fibres in the slabs. In this investigation, for each series there are three different sizes of the slab column specimens were used i.e. 25mm x25mm x100mm, 50mm x50mm x200 and 100mm x100mmx400mm. This program was to study the punching shear strength of normal strength slab specimens with 0 %, 2 %, and 4%, of steel fibres in concrete slabs. 3. MATERIAL DETAILS: Ordinary Portland cement (OPC) OF M30 grade conforming to IS 12269 – 1983 was used for the concrete mix and Specific gravity was found to be 3.5 was used. The fine aggregate (sand) that falls in zone –II was used. The specific gravity was found to be 2.60. Crushed coarse aggregate of size 20mm are used in this mix, having specific gravity of coarse aggregate is 2.78. Potable water supplied by the college is used in this work. Hooked steel fibres of 0.1mm diameter, 50mm long and aspect ratio 500 were used in concrete mix. The fibres taken form STEWOLS INDIA (P) LMT, at Nagpur. The details of mix proportions are listed in Table1. 3.1 STEEL FIBERS: The SFRC is a composite material made of cement, fine and coarse aggregates and discontinuous discrete steel fibers. They possess excellent dynamic performances such as high resistance. SFRC plays major role for the life of the structure. As these gives more strength and these have good interlink connection with the concrete, so the cracking may not be occurred within short period. The mechanical properties of SFRC are influenced by the type of fiber, aspect ratio, and volume fraction of fibers and the size of the aggregates. Among the various types of fiber currently available, steel fibers are most widely used. (a) PROPERTIES OF STEEL FIBER Improve strength Reduce steel reinforcement requirements Improve ductility Reduce crack widths and control the crack widths tightly thus improve durability Improve impact & abrasion resistance Improve freeze-thaw resistance 3.2 Characteristics of steel fibers: I. Aspect Ratio (L/D): Increase the length and decreasing the diameter leads an increase in the aspect ratio. II. Fiber Anchorage Details: The SFRC to continue to carry load and deform plastically after cracking has occurred. This means the full capacity of the fiber is achieved over high deformations giving high energy absorption and the characteristic ductility required to prevent brittle failure. In terms of fiber geometry the following is important Small changes to the shape of a hooked end anchorage can mean the difference between high and low toughness continuously deformed fibres, enlarged end fibres and mill cut fiber will bond over a short length of the fiber rather than pull through and a more brittle failure will result. III. Physical Properties of Steel Fibers: To maintain the ductility of SFRC, it is imperative that the well-anchored fibres do not break. Breaking fibres equates to a brittle failure mode (this is the main problem with fibres continuously deformed). To prevent breakage steel fibres should be manufactured with sufficient tensile strength to ensure the ultimate failure mode is pullout rather than breakage. 4. FIBRE PACKING: High aspect ratio fibres are generally highly efficient however, they tend to ball when mixed in concrete unless packaged correctly. High aspect ratio fibres when collated in this way can be added to the mix almost like an extra aggregate and no balling will occur. The aspect ratio of the bundle is less and the water-soluble glue guarantees that the fibres are uniformly distributed in the mix. Fibres are added Products for Concrete into the truck in degradable bags for ease of handling. Low aspect ratio, loose fibres tend to be packaged in boxes. 4.1 Hooked Ends Steel Fibre: Steel fibre with hooked ends is made using highquality low-carbon steel wire. A kind of highperformance steel fiber, with the characteristics of the high tensile strength, good toughness, low prices, etc. The product is widely used in concrete strengthening. Hooked ends steel fiber is made in accordance to the country standard YB/T151-1999 Standard for Steel Fibers for Concrete Uses, and the JG/T3064-1999 Standard of Steel Fiber for Concrete Building Industry. 4.4 Moderate volume fraction: The presence of fibers at this volume fraction increase the modulus of rupture, fracture toughness, and impact resistance. These composite are used in construction methods such as shotcrete and in structures that require energy absorption capability, improved capacity against delamination, spalling, and fatigue. 4.5 High volume fraction: The fibers used at this level lead to strain hardening of the composites. Because of this improved behaviour, these composites are often referred as high-performance fibre-reinforced composites (HPFRC). 4.6 CONSIDERED CODES: ACI 318-08 IS 456-2000 BS 8110-97 AS 3600-01 ACI: ACI 318-08 allows the use of shear reinforcement for slabs and footings in the form of bars, as in the vertical legs of stirrups. ACI 318 emphasizes the importance of anchorage details and accurate placement of the shear reinforcement, especially in thin slabs. American concrete Institute 318 does not evaluate the impact of the longitudinal reinforcement and the scale factor on the punching shear strength. ACI 318 admits that the maximum punching shear strengths in a slab 0.5d from the column surface are of constant size and direct distribution. BS-8110 : Consequently, the margin of safety in these structures against punching shear is generally lower than for structures of more modern design (i.e) those designed to BS8110-1997 include a substantially improved method for punching shear design in normal in-suit flat slab construction with regular spans, but give little guidance on structures where spans are irregular. • 4.2 Classification according to volume fraction: • • • Low volume fraction (<1%) Moderate volume fraction (between 1 and 2%) High volume fraction (greater than 2) 4.3 Low volume fraction: The fibers are used to reduce shrinkage cracking. These fibers are used in slabs and pavements that have large exposed surface leading to high shrinkage crack. • For this reason , and also because of other aspects on which the code does not give guidance It should be in mind, when using BS8110 as a basis for the structural appraisal of column/slab structures, that the design procedure’s might not achieve level of safety against punching shear comparable to those for bending caution is also needed when using some structural analysis methods to calculate the effective shear on the punching perimeter. Effective shear may be underestimated. IS 456-2000: This describes in detail the various aspects of the concrete design procedure that is used by SAFE when the Indian Code IS 456-2000 [IS 2000] is selected. For referencing to the pertinent sections of the Indian code in this chapter, a prefix “IS” followed by the section number is used. The design is based on user-specified load combinations. The program provides a set of default load combinations that should satisfy the requirements for the design of most building type structures. AS 3600-01: This describes in detail the various aspects of the concrete design procedure that is used by SAFE when the Australian code AS 3600-2001 [AS2001] is selected. • The design is based on user-specified load combinations. • SAFE enforces the upper material strength limits for flexure and shear design of beams and slabs or for torsion design of beams. The input material strengths are taken as the upper limits if they are defined in the material properties as being greater than the limits. The user is responsible for ensuring that the minimum strength is satisfied. 5. Casting: The moulds taken were tightly fitted and all the joints were sealed by plaster of Paris in order to prevent leakage of cement slurry through the joints. The inner side of the moulds was thoroughly oiled before going for concreting. The mix proportions were put in miller and thoroughly mixed. The prepared concrete was placed in the moulds and is compacted using needle& plate vibrators. The same process is adopted for all specimens. After specimens were compacted the top surface is levelled with a trowel. Here the moulds implies that slabs and columns. 5.1 Test Setup and Testing Procedure: All the specimens were tested on the universal testing Machine (UTM) of 1000 KN capacity under displacement control at a rate of 0.2mm/min for all large, medium and small specimens. After 7days of curing the samples were taken out from the curing tank and kept for dry. After this the sample was coated with white wash. One day later the sample was kept for testing. The slab column specimen was kept at the centre of testing machine and the specimen was placed on the specially prepared perimeter support consisted of a smooth continuous steel plate bent into a circular shape. 6. TEST RESULTS AND DISCUSSIONS: The mechanical properties are been shown in table2.The slab specimens were tested on the universal testing machine (UTM) under load rate control. The load is applied through the steel column. At every stage of loading, displacement readings were recorded which indicates the vertical movement of the column. The load at which punching shear failure occurred is recorded. The failure load and punching shear strength of slab column specimens were presented in Table. The load displacement diagrams of slab specimens were shown in graphs 1 Nominal shear stress at failure due to punching, may be expresses as N P bd In which P is the maximum load at which punching shear failure occurred, b is the punching diameter at critical section and d is the slab thickness. Here the above formula is used and the values are been shown in table 2. The punching shear values are been calculated for the ACI code and IS code and then through the experimental values the punching shear values are been calculated and here the comparison between these are been shown below in the tabular form. Here it states that there is a slight variation between the ACI code and the experimental value and for then the IS code value is half that of the experimental value. A graph is plotted between the ultimate load and the nominal shear stress and here it is been observed that for 2% addition of steel fibres in the concrete there is an increase in strength, but for 4% the strength is been decreased. Hence from here it states that the steel fibre is not interlinked with the concrete. The graph is been shown as graph2. 7. CONCLUSIONS: Analyzing the results obtained from this investigation, the following conclusions are drawn The slabs with higher fraction volume of fiber sustain greater deflection with high ultimate punching shear load. The punching shear tests of geometrically similar concrete slabs of different sizes, carried out as part of the present investigation indicate that the size effect exits i.e. the nominal stress at failure decreases as the size increases. Moreover, steel fibers increase stiffness of the slabs and improve concrete ductility and integrity of vicinity of slab-column connections. Since here there is no interlink connection between fiber and the concrete so the strength is decreased. The results from the evaluation indicated that the formulas gave inaccurate results with a large scatter, in comparison with the experimental results. For 0% of steel fibres the nominal shear percentage is of 27.2% and for 2% it is increased to 50.0% and for 4% there is a decreased value and that is of 41.9%. Hence there is a decrease in the strength observed for the 4% of the steel fibres. As this may depends on many factors like cement, water and aggregate.as we are taking the available college water (i.e.) if that is salt contained or the bleaching powder may be added so, this may also cause decrease in strength. But while doing experiment we don’t think a drastic change may occur due to water. Hence we have to check and take the water.so water plays major role. This may be silly reason but it’s true. Here the selection of size of aggregate is also important. If 10mm size of aggregate is taken then the interlink between the concrete and the aggregate is used to be good when placed in the column, then failure of the column may not be occurred. But minimum size of aggregate mostly considered is 20 mm, so the size of the circular slabs have to be increased. If the size is increased then the results will be good with improvement of strength. 8. ACKNOWLEDGEMENT We the authors are very thankful to the authorities of bapatla engineering college, bapatla, for supporting and providing the facilities for carrying the work. 9. REFERENCES: 1. ACI Committee 318: Building Code Requirements for Reinforced Concrete. Detroit. American Concrete Institute, 1999. 2. Bazant Z.P., “Size effect law”.(Bazant 1984,bazant et al 1991;Bazant&Xi 1991,Bazant 7 chen 1997) 3. Bazant Z.P(1997) “Size effect in shear failure of reinforced concrete”.Journal of engineering mechanics 123(1997)1276-1288 4. ACI Committee 318. (2001). ACI 318-02: Building code requirements for structural concrete. American Concrete Institute. 5. BS 8110 (1985). Structural use of concrete. Part 1 Code of practice for design and construction. British Standard Institution. 6. Feretzakis (2005). using headed-studs Table-1: Quantities of Materials. S.NO Type Cement Fine of aggregate (kg/m3) mix (kg/m3) 1 (1:1.57:3.63) NSC 360 565.2 Coarse aggregate (Kg/m3) Water Cement ratio 1306.8 0.464 Table-2: Mechanical properties of concrete. Slab series Cube Compressive strength Split tensile strength (N/mm2) 2 (N/mm ) PN/0 22 1.845 PN/2 26.0711 2.3092 PN/4 22.646 2.0110 Table-3 Ultimate load, shear stress Specimen Ultimate Load designation (kN) Nominal Shear stress( N ) (N/mm2) PN/25/25/100/0% 8.8 2.24096 PN/25/25/100/2% 20.6 5.24590 PN/25/25/100/4% 13.4 3.41238 PN/50/50/200/0% 34.2 2.17773 PN/50/50/200/2% 57.8 3.67977 PN/50/50/200/4% 40.22 2.56056 PN/100/100/400/0% 101.6 1.61706 PN/100/100/400/2% 165.6 2.63568 PN/100/100/400/4% 113.42 1.805188 Table. 3 Ultimate load, Punching shear strength of tested M30 slab specimens. SPECIMEN NOMINAL SHEAR STRESS SLAB THICKNESS (d) ACI (P) IS(P) PN/30/100/0 2.24096 PN/30/200/0 2.17730 PN/30/400/0 25 6.13647 4.60247 8.8 50 24.54651 18.4098 34.2 1.61706 100 98.18604 1476.64 101.6 PN/30/100/2 5.24590 25 6.680192 5.01014 20.6 PN/30/200/2 3.67977 50 26.72077 20.0405 57.8 PN/30/400/2 2.63583 100 106.8831 80.1623 165.6 PN/30/100/4 3.14123 25 6.225247 4.6689 13.4 PN/30/200/4 2.56056 50 24.90099 18.675 40.22 PN/30/400/0 1.80518 100 99.60396 74.702 113.42 Graph-1 For 200 mm diameter slab Ultimate Load(P) from experimental value(KN) GRAPH-3 Ultimate load Vs shear stress 2% MEDIUM 4% LARGE DISPLACEMENT IN MM NOMINAL SHEAR STRESS(N/MM2) LOAD IN KN O% SMALL ULTIMATE LOAD VS NOMINAL SHEAR STRESS LOAD IN KN 0% SMALL 2% MEDIUM 4% LARGE DISPLACEMENT IN MM 2 4 ULTIMATE LOAD(KN) Graph-2 For 400mm diameter slab 0 THE TOTAL SLABS SHOWN HERE AFTER TESTING: Figures of failure flat slabs: 100 MM DIAMETER SLAB: After applying load the slab failure is in this pattern Complete flat slab failure 200 MM DIAMETER SLAB: Here just a crack is been formed, that is a light pattern of crack. This is formed in cone shape 400MM DIAMETER SLAB: Crack is formed in the form of a cone shape. But only one pattern will be thicker and the other pattern formed will be clear in nearby vision only