SLC Update Bhupesh Das Product Manager, ACIG RA Confidential Features Modular Hardware Style Extensive I/O Offering Comprehensive Processor Functionality Programming Options Network Communications RA Confidential 1 Modular System - Features Maximum flexibility for complex applications Choose from: 4 chassis 7 power supplies 5 processor groups Discrete & Analog I/O Specialty cards Add to or upgrade system as needed Certifications include UL, CSA/CUL, CE, Class I, Div 2, Marine, C-tick RA Confidential 2 SLC Modular Chassis 4 Chassis Sizes to Choose From... OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 15 3 15 3 15 3 7 15 3 7 11 15 7 11 7 11 TRIAC 7 11 11 15 3 TRIAC TRIAC 7 11 3 15 7 11 3 15 TRIAC TRIAC 7 11 3 15 OUTPUT OUTPUT OUTPUT OUTPUT TRIAC TRIAC 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 15 3 15 3 15 3 15 3 15 3 15 3 TRIAC TRIAC TRIAC 7 11 7 11 TRIAC TRIAC 7 11 3 15 7 11 TRIAC 3 15 7 11 TRIAC 3 15 7 11 TRIAC 3 15 7 11 TRIAC 3 15 7 11 8 12 9 13 10 14 TRIAC TRIAC OUTPUT 4 2 11 11 10-Slot Chassis 1 7 7 1746-A10 0 11 OUTPUT OUTPUT 0 13 10 4-Slot Chassis 7 OUTPUT 12 9 6 1746-A4 3 OUTPUT 8 5 2 TRIAC OUTPUT OUTPUT 4 1 3 OUTPUT OUTPUT 0 TRIAC 7 11 7 11 15 OUTPUT OUTPUT OUTPUT 0 4 8 12 1 0 4 5 9 8 12 13 1 5 9 13 2 6 10 14 3 2 6 7 10 14 11 15 3 7 11 15 TRIAC TRIAC TRIAC OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 0 4 8 12 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 1 5 9 13 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 2 6 10 14 3 7 11 15 3 7 11 15 3 7 11 15 3 7 11 15 3 7 11 15 3 7 11 15 3 7 11 15 3 7 11 15 3 7 11 15 3 7 11 15 TRIAC TRIAC TRIAC TRIAC TRIAC TRIAC TRIAC 1746-A7 1746-A13 7-Slot Chassis 13-Slot Chassis RA Confidential 3 Chasis 2 TRIAC TRIAC TRIAC 0 4 1 5 2 6 3 7 11 15 TRIAC 8 12 9 13 10 14 Local I/O Expansion Multiple chassis sizes for efficient and economical layout: 4, 7, 10 and 13 slot Can connect chassis together with interconnect cables (6, 36 & 50 inch) to form a larger system. Maximum configuration of 3 chassis (30 slots) provides expansion opportunities. OUTPUT ADAPTER COMMFAULT STATUS 0 4 1 5 2 6 3 7 11 TRIAC OUTPUT OUTPUT 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 TRIAC TRIAC Chassis 1 OUTPUT 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 TRIAC OUTPUT 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 TRIAC OUTPUT OUTPUT 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 TRIAC TRIAC Chassis 2 RA Confidential 4 OUTPUT OUTPUT 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 TRIAC 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 TRIAC OUTPUT OUTPUT 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 15 8 12 0 4 9 13 1 5 10 14 2 6 15 3 7 11 TRIAC TRIAC Chassis 3 8 12 9 13 10 14 Modular System - Power Supplies Choice of 7 power supply sizes - each provides different amounts of power to chassis backplane Input voltage of 120/240 VAC for P1, P2, P4 Input voltage of 24 VDC for P3 Input voltage of 125 VDC for P5 Input voltage of 48 VDC for P6 Input voltage of 12/24 VDC (isolated) for P7 P1, P2, P4, P5 + P6 supplies have 24 VDC user power terminals to power external I/O devices Power supply easily mounts on left side of rack and does not consume slot space Each Rack requires a Power Supply!!!! RA Confidential 5 SLC-500 I/O Features Broad range of discrete I/O modules 24/120/240 Vac inputs, 12/24/48/125 Vdc inputs, relay contact, solid state outputs Fast DC inputs High current (2 amp) relay contact or solid state outputs Short circuit protection with fusing and electronic protection Isolated input modules available from Spectrum Controls 4 pt., 8 pt., 16 pt., 32 pt., and combo I/O modules available All 16-point modules have color-coded removable terminal blocks All modules compatible with 5/02 or higher modular systems Most modules compatible with ASB Remote I/O Adapter and ACN(R)15 ControlNet Adapter RA Confidential 6 32 Point Wiring Options OUTPUT 0 4 8 12 16 20 24 28 1 5 9 2 6 10 14 18 22 26 30 3 7 11 15 19 23 27 31 13 17 21 25 29 Option 1: 1746-N3 40 Pin Terminal Included with 32 Pt. Module and Customer Supplied Cable Female Pins for User Wiring (45 Included with Module) DC SOURCE User Selected 40 Conductor Cable Keyed 40 Pin, MIL-C-83503 Female Type Header (One Included with Module) Note: The Female header and 45 pins included with the module are what is included with an 1746-N3 connector kit 32 Point I/O Module with Door Removed RA Confidential 7 User Selected Terminal Block 32 Point Wiring Options OUTPUT 0 4 8 Option 2: 1492 Prewired Cable and 1492-IFM40F Terminal Block 12 16 20 24 28 1 5 9 2 6 10 14 18 22 26 30 3 7 11 15 19 23 27 31 13 17 21 25 29 Keyed Female Header Keyed Male Header Keyed Female Header DC SOURCE 1492 Prewired Interconnect Cable 32 Point I/O Module with Door Removed Keyed Male Header 1492- IFM40F Terminal Block (DIN Rail Mountable) RA Confidential 8 SLC-500 I/O - Analog Analog input modules 4 and 8 channel differential input modules feature inputs individually selectable for voltage or current 16 channel single-ended input module available 16 bit converter for high resolution Range: +/- 10 VDC or +/- 20 mA Removable terminal blocks RA Confidential 9 SLC-500 I/O - Analog Analog output module 4 output channels Current or voltage outputs available (NO4I or NO4V) 14 bit converter for high resolution Voltage output range : +/- 10 VDC Current output range : 0-21 mA Removable terminal blocks RA Confidential 10 SLC-500 I/O - Analog Analog combination I/O modules 2 input channels and 2 output channels in a single module Inputs individually selectable for voltage or current Permits up to 2 separate input sources Current or voltage outputs available (NIO4I or NIO4V) Removable terminalRAblocks Confidential 11 SLC-500 I/O - Isolated Analog • Isolated Analog thru Spectrum Controls – 2 input modules and 2 output modules – Inputs individually selectable for voltage or current – Current and voltage outputs available all in one module – 16 bit resolution for high accuracy – Removable terminal blocks – (425) 746-9481 RA Confidential 12 SLC Specialty I/O Thermocouple/mV Module Thermocouple/mV Module Isolated Thermocouple Module RTD/ Resistance Input Module RTD/ Resistance Input Module One Channel High Speed Counter Multi-Channel High Speed Counter Basic Module Basic Turbo Module IMC 110 Servo Control Module SLC Servo Control Module Stepper Control Open-Loop Velocity Control Synchronized Axis Module Barrel Temperature Module Blow Molding Module Confidential And RA More!!! 13 1746-NT4 (J,K,T,E,R,S,B,N) 1746-NT8 (J,K,T,E,R,S,B,N) 1746-INT4 (J,K,T,E,R,S,B,N, C, D) 1746-NR4 1746-NR8 1746-HSCE (50 KHz) 1746-HSCE2 (250KHz-1.0MHz) 1746-BAS 1746-BAS-T 1746-HS 1746-HSRV 1746-HSTP1 1746-QV 1746-QS 1746-BTM 1746-BLM SLC Specialty Communications Remote I/O (RIO) Adapter Remote I/O (RIO) Scanner Direct Communications Module Backup Scanner Module 1747-ASB 1747-SN 1747-DCM 1747-BSN DH485/RS232C Interface 1747-KE DeviceNet Scanner Card 1747-SDN ControlNet Scanner Module ControlNet Adapter Module ControlNet Adapter Module ControlNet Messaging Module 1747-SCNR 1747-ACN15 1747-ACNR15 1747-KFC15 Confidential And RA More!!! 14 SLC500 Modular Processors FEATURE SLC-5/01 SLC-5/02 Catalog Memory Words 1747-L511 1747-L514 1747-L524 SLC-5/03 SLC-5/04 1747-L532 1747-L541 1747-L542 1747-L543 SLC-5/05 1747-L551 1747-L552 1747-L553 1K / 4K 4K 8K or 16K 16K,32K or 64K 16K,32K or 64K I/O: Local & Remote 3,840 4,096 4,096 4,096 4,096 NA I&O I&O I&O I&O Typ. Scan Bit Exec. 8 ms/K 4.8 ms/K 1 ms/K 0.9 ms/K 0.9 ms/K 2.4 us 0.44 us 0.37 us 0.37 us Comms DH485 DH485 DH485 DH+ ENET slave master RS232 RS232 RS232 RA Confidential All Processors UL, CSA/CUL, 15 Class 1 Div 2, CE Marked, Marine Certif’s 4 us Instruction Set Bit Instructions XIC, XIO, OTE, OTL, OTU, OSR Timer/Counter Instructions TON, TOF, RTO, CTU CTD, HSC, RES, TDF, RHC Comparison Instructions EQU, NEQ, LES, LEQ, GRT, GEQ, MEQ, LIM, FBC, DDT Data Handling Instructions TOD, FRD, DEG, RAD, DCD, ENC, COP, FLL, MOV, MVM, BTR, BTW I/O Interrupt Instructions IIM, IOM, IIE, IID, RPI, REF, STD, STE, STS, INT RA Confidential 16 Instruction Set Math Instructions ADD, SUB, MUL, DIV, DDV, ABS CLR, SCL, TOD, FRD, DCD, SQR, Math Computation CPT Trigonometric Instructions SIN,COS, TAN, ASN, ACS, ATN PID Instruction PID I/O Scaling Instruction SCP (Scale with Parameters) Ramp Instruction RMP Exponential Instructions LN, LOG, XPY RA Confidential 17 Instruction Set Program Flow Control JMP, LBL, JSR, SBR, RET, MCR, TND, SUS, IIM, IOM Bit Shift, FIFO, Lifo Instr. BSL, BSR, FFL, FFU, LFL, LFU Low & High Byte Swap SWP Sequencer Instructions SQQ, SQC, SQL Logic Instructions AND, OR, XOR, NOT, NEG Copy & File Instructions COP, FLL RA Confidential 18 Instruction Set Communication Instructions MSG, SVC, BTR, BTW ASCII Instructions ABL, ACB, ACI, ACL, ACN, AEX, AHL, AIC, ARD, ARL, ASC, ASR, AWA, AWT RA Confidential 19 RSLogix 500 Programming Software Software capable of programming all SLC 500 and Micrologix processors Enter, edit, and monitor programs using computers running Windows2000/XP operating systems. Local language support - English, French, German, Italian, Spanish, and Portuguese RA Confidential 20 When do I sell SLC 500 vs. PLC-5 vs. Logix? If Customer Then Is happy with SLC 500 / PLC-5 • Sell SLC / PLC! Reinforce its viability / longevity • Educate & update about Logix • Help customer determine if/when to migrate to Logix Has extensive usage of SLC or PLC AND is shopping because of budget or competitive pressure Focus on new functionality of SLC / PLC to try and maintain account Consider appropriate RA alternatives SLC 500 -> MicroLogix or CompactLogix PLC-5 -> SLC 500 or ControlLogix Educate customer on total switching costs, and other changes (e.g. RIO → D, C, E) Is looking for new technology, reducing costs, changing engineering procedures Needs integrated motion, process control (DCS) functionality, or other Logix benefits RA Confidential 21 Sell Logix Architecture! Latest SLC-500 Developments Table of Contents SLC 500 Firmware Enhancements (FRN-5, FRN-6) Slides 5-11 Number of Ethernet connections increased from 16 to 24 for 32k and 64k processors for 5/05 Pass-Thru Enhancements for 5/04 and 5/05 COMs enhancements for 5/03, 5/04, 5/05 New channel 0 DF1 Radio Modem driver 5/05 Ethernet web server enhancements. 1747-UIC USB to DH-485 Interface Converter RA Confidential 22 Slides 12-14 Latest SLC-500 Developments Table of Contents (contnued) FY2000-FY2002 Developments SLC Instruction Set Firmware Enhancements (FRN-3) 1747-PSD Program Storage Device 1746-SIM I/O Simulator Module 1746-HSCE2 Multi-Channel High Speed Counter 1746-NT8 Eight Channel Thermocouple module 1746-NR8 Eight Channel RTD/Resistance Input Module 1746-NI16I/V 16 Channel Analog Input Modules 1746-BSN Backup Remote I/O Scanner Module Slides 35-36 RA Confidential 23 Latest SLC-500 Developments Table of Contents (contnued) 1746-BAS-T Basic Turbo Module SLC ControlNet Modules 1747-SCNR ControlNet Scanner Module 1747-ACN15 ControlNet Adapter Module 1747-ACNR15 ControlNet Adapter; Redundant 1747-KFC15 ControlNet Messaging Module RA Confidential 24 SLC 5/03, 5/04, 5/05 Product Update New channel 0 DF1 Radio Modem driver allows setting up peer-to-peer radio modem network using Encompass Partner radio modems like DF1 full-duplex, any node can initiate a MSG instruction at any time to any other node like DF1 half-duplex, a node only accepts a packet with its own address as the destination the intelligent radio modems handle message buffering, collision avoidance and errorRA Confidential 25 retries SLC 5/03, 5/04, 5/05 Product Update 5/05 Ethernet web server enhancements: Data Table Monitoring (similar to PLC-5E) User Web Pages (similar to PLC-5E) RA Confidential 26 SLC 5/03, 5/04, 5/05 Product Update SLC 5/05 Home Page Screen RA Confidential 27 SLC 5/03, 5/04, 5/05 Product Update-2003 FRN-6 Firmware Enhancements (Shipping Now!) SLC 5/05 sample screen of data monitoring table RA Confidential 28 USB to DH-485 Interface Converter Cat. No. 1747-UIC Allows direct connection between computer USB port and DH-485 ports (RJ-45 connector or RS-232 DB9) of SLC 500 controllers, MicroLogix controllers, PanelView terminals, and 1747-AIC, 1761NET-AIC isolators Provides embedded DH-485 driver compatible with the existing RSLinx DF1 Full-Duplex driver Eliminates need for PIC/AIC+ DH485 driver to be installed in RSLinx making it non-Windows 2000 compliant RA Confidential 29 1747-PSD Cable Connections SLC 500 Program Storage Device: Handheld device to upload, download, and store programs for SLC-5/03, 5/04, -5/05 and MicroLogix 1000/1200/1500 processors Applications End Users backing up programs without need for software or hardware OEMs shipping PLC program updates to end users RA Confidential What’s Next? RA Confidential 1746-SIM I/O Simulator Available Now!!! Generates program inputs for convenient program simulation Simple installation using RTB type connector Compatible with SLC 16-point 24V dc sourcing or sinking modules Wiring instructions printed on the unit - always available RA Confidential 32 1746-HSCE2 Features Multi-Channel High Speed Counter Reduces system cost and chassis/panel size Input Flexibility & Compatibility 2 quadrature or 4 pulse train inputs differential line driver single-ended source/sink signals 5 VDC, 12VDC, 24VDC Compatible with all SLC-500 processors and remote racks using 1747-ASB, ACN15, ACNR15 adapters RA Confidential 33 1746-NT8 Features Eight Channel Thermocouple Input Module Compatible with all SLC-500 processors and remote racks using 1747-ASB, ACN15, ACNR15 adapters 8 Differential input channels Individually Configurable Multiplexed Compatible with . . . J,K,T,E,R,S,B & N thermocouples ±50mV, and ±100mV RA Confidential 34 8 Channel RTD/Resistance Input Module 1746-NR8 Key Features • • • 8 Differential input channels – Individually Configurable – Multiplexed Compatible with . . . – All SLC-500 processors plus remote racks using 1747-ASB, ACN15, ACNR15 – When used with Fixed, 5/01, 5/02, & ASB has limited functionality (8 in/8 out) Compatible with 2 and 3 wire RTDs and resistance inputs – platinum (385, 3916), nickel (618, 672), copper (426), nickel-iron (518) – resistance-150, 500, 1000, 3000 ohm RA Confidential 35 1746-NI16I, NI16V Features 16 Channel Analog Input Modules 16 Channels, 2 Commons single ended wiring only Individually Configurable, Multiplexed Two Modules (current and voltage) NI16I: +/-20, 0-20, 4-20, 0-1 mA NI16V: +/-10, 0-10, 0-5, 1-5 VDC Compatible with all SLC-500 processors and remote racks using 1747-ASB, ACN15, ACNR15 adapters RA Confidential 36 1747-BSN Features Used in complimentary pairs for redundant processor systems Backs up one DH+ or RIO network, and one RS-232/485 network for each complimentary pair of modules Provides full functionality Remote I/O scanner Can transfer retentive data to backup processor through complimentary BSN RA Confidential 37 1747-BSN Features • 2Mb/sec High Speed Serial Link - Data transferred between primary & secondary CPUs - Control transfer within 50 msec - Output held in last state during switchover • Same functionality as the 1747-SN plus backup features High Speed Serial Link - 2Mb (Beldon 9463) SCANNER COMM FAULT SLC 5/04 CPU RUN FORCE FLT DH485 BATT RS232 RUN REM P R O G SLC 5/04 CPU RUN FORCE FLT DH485 BATT RS232 RUN REM P R O G SN RIO 1747-ASB ADAPTER COMM FAULT STATUS OUTPUT 0 4 8 12 1 5 9 13 2 6 10 14 3 7 11 15 TRIAC SN 1747-BSN 1747-BSN RIO SCANNER COMMFAULT OUTPUT 0 4 8 12 1 5 9 13 2 6 10 14 3 7 11 15 TRIAC OUTPUT 0 1 4 8 12 5 9 13 2 6 10 14 3 7 11 15 TRIAC RA Confidential 38 1746-Bas-T High Speed Basic Module • • Key Features Enhanced Performance – 4 times faster than 1746-BAS Identical hardware features as 1746-BAS – 24K bytes of battery-backed RAM with optional 8K and 32K memory modules – Two isolated serial ports compatible with RS-232/423, RS-422, RS-485 – One RJ-45 port (DH-485) – Multiple LEDs for diagnostic feedback RA Confidential 39 BAS-T 1747 ControlNet Product Line The 1747-SCNR is a scanner module that resides in a local SLC chassis to provide a scheduled ControlNet connection. The 1747-ACN(R)15 is an I/O adapter module that resides in a remote SLC chassis to provide ControlNet connectivity for its I/O. The 1747-KFC15 is an interface module that resides in a local SLC chassis to provide an unscheduled ControlNet connection. RA Confidential 40 1747-SCNR Overview The SCNR module is a scanner module that resides in a local SLC chassis to provide a scheduled connection to a ControlNet network. It can be used with 5/02, 5/03, 5/04, 5/05 SLC processors. What the scanner module does: Acts as an interface between ControlNet devices and the SLC processor. Reads inputs from ControlNet devices Writes outputs to ControlNet devices Send configuration parameters to devices on the network RA Confidential 41 SCNR 1747-SCNR Benefits Performance/Flexibility The ability to put multiple SCNR modules in a local SLC chassis allowing one processor to run multiple networks in a single chassis. The producer/consumer model increases network bandwidth with features such as change-of-state and cyclic communication support. The module has 64 connections to handle scheduled messaging (I/O connections). RA Confidential 42 1747-ACN(R)15 Overview The ACN(R)15 module is an I/O adapter module that resides in a remote SLC chassis to provide a scheduled connection for its I/O on a ControlNet network. Placed in the left most slot in the SLC chassis. What the adapter does: Acts as an interface between ControlNet and the 1746 I/O that resides in its chassis. Reads inputs from 1746 input cards and sends data to controller(s) Receives data from controller and writes outputs to 1746 outputRA cards Confidential 43 ACN(R)15 1747-ACN(R)15 Benefits Performance/Flexibility High speed data transfer from remote SLC chassis. Supports multiple connections (only one can control the outputs) to the chassis (rack connection) or individual module connections for superb flexibility. The module has 64 connections to handle scheduled messaging (I/O connections). Each adapter can support up to 30 slots of I/O. Supports the large majority of the 1746 I/O modules. RA Confidential 44 1747-KFC15 Overview The KFC15 module is an interface module that resides in a local SLC chassis to provide an unscheduled connection to a ControlNet network. It can be used with any SLC processor with a DF1 channel or any device that supports DF1. What the interface module does: Acts as an interface between ControlNet and a DF1 device (ie SLC processor) Allows ladder programming from remote station over ControlNet Allows for network access from PC RA Confidential 45 DF1 Serial cable KFC15 1747-KFC15 Benefits Flexibility Perform ladder logic programming from a remote location if KFC15 is connected to the SLC processor. Perform program upload/download from SLC processor. Allows messaging to/from devices that support DF1 PLC5Cs, other SCNRs, PanelViews, RSView, etc. AL L E N- BRADL E Y Pa n e lV ie w 5 5 0 7 4 1 . < F1 F2 F3 F4 F5 F6 F7 F8 F9 F1 0 8 5 2 0 9 6 3 - < - ---- ---- ---- ---- ' ^ < > v ControlNet RA Confidential 46 Typical SLC ControlNet Applications I/O Control Scanner and Adapter modules for allowing scheduled I/O control as well as scheduled peer-to-peer messaging on ControlNet. ControlNet I/O Control Peer-to-peer Peer-to-peer PC KFC ControlNet Interface module for allowing unscheduled access to the SLC processor over ControlNet or network access. RA Confidential 47