Supply Chain Management Lecture 1 Announcements • Workshop on applying for scholarships – Jan 19, 10:00am-1:00pm, KOBL 360 – Jan 28, 12:00pm-2:00pm, KOBL 360 • Signup sheet outside Trep Café – Jan 13, 8:00am-1:00pm – Jan 14, 8:00am-1:00pm What is Supply Chain Management? What is a Supply Chain? • A supply chain consists of all parties involved, directly or indirectly, in fulfilling a customer request – Suppliers, manufacturers, transporters, warehouses, retailers, and customers • A supply chain includes all functions involved in receiving and filling a customer request – New product development, marketing, operations, distribution, finance, and customer service • A supply chain is the entire process of moving a product or service from suppliers to customers Stages of a Detergent Supply Chain Timber Company Chemical Manufacturer Paper Manufacturer Pactiv Corporation P&G or Other Manufacturer Wal-Mart or Third Party DC Plastic Producer Wal-Mart Store Customer Example: Wal-Mart Procter & Gamble Da-Fa Clothing, Inc. (China) Wal-Mart or third-party distribution centers Wal-Mart Stores Customers Request: Buying detergent, clothes, TV, …... SONY Factory (Malaysia) Fabric Producer Electronics Components Producer Zipper Producer Plastic Producer Plastic Producer Chemical Producer Thread Producer Example: HP Suppliers IC Mfg Suppliers PC Board Suppliers Subassembly FAT USA DCs Retailer Customer Europe DCs Retailer Customer Asian DCs Retailer Customer Suppliers FAT = Final assembly & test IC Mfg = Integrated circuit manufacturing PC Board = Printed circuit board Example: Dell Monitors by SONY (Mexico) Keyboards by Acer (Taiwan) CPU by Intel (USA) Dell Assembly Plant Customers order computers on Dell’s website Other components Dell is significantly revamping its entire supply chain strategy and, in large measure, abandoning its make-to-order model [April, 2008] Supply Chain Stages • A typical supply chain involves a variety of stages Supplier Manufacturer Distributor Retailer Customer Most supply chains are actually supply networks Supply Chain Flows Value-Added Services Supplier Manufacturer Distributor Material/Product Flow Funds/Demand Flow Information Flow Returns/Recylcing Retailer Customer What is a Supply Chain? • A supply chain consists of all parties involved, directly or indirectly, in fulfilling a customer request – Suppliers, manufacturers, transporters, warehouses, retailers, and customers • A supply chain includes all functions involved in receiving and filling a customer request – New product development, marketing, operations, distribution, finance, and customer service • A supply chain is the entire process of moving a product or service from suppliers to customers Supply Chain Cycle Reverse logistics Customer Marketing Product design Logistics Suppliers Manufacturing The Objective of a Supply Chain Maximize overall value created • Supply chain value is the difference between what the final product is worth to the customer and the costs the supply chain incurs in filling the customer’s request • Supply chain profitability (or supply chain surplus) is the difference between the revenue generated from the customer and the overall cost across the supply chain The Objective of a Supply Chain • Sources of supply chain revenue: Customer – Best Buy receives $60 from a customer for a wireless router • Sources of supply chain cost: Flows of information, products, and funds between any pair of stages in the supply chain – Difference between $60 and the sum of all costs is the supply chain profit or supply chain surplus Supply chain profitability is the total profit to be shared across all supply chain stages and intermediaries Supply chain success should be measured by total supply chain profitability, not profits at an individual stage The Importance of Supply Chain Decisions • Supply chain design, planning, and operation play a significant role in the success or failure of a firm – – – – – – – – Wal-Mart Dell Seven-Eleven Japan Amazon Toyota W.W. Grainger and McMaster-Carr Webvan Snapple Overview • Part I – Understanding the supply chain • Chapters: 1, 2, 3 • Part II – Designing the supply chain network • Chapters: 4, 5, 6 • Part III – Planning demand and supply in a supply chain • Chapters: 7, 8, 9 Overview • Part IV – Planning and managing inventories in a supply chain • Chapters: 10, 11, 12 • Part V – Designing and planning transportation networks • Chapter: 13 • Part VI – Sourcing and pricing decisions in a supply chain • Chapters: 14, 15, 16, 17