Severna Park High School 60 Robinson Rd. Severna Park MD 21146 Principles of Engineering Introduction to Engineering Design Digital Electronics Engineering Design and Development Main TOC Course Description Bridge Design and Development Marble-sorter (Control Systems) Design and Development RoboPro Program Screenshot Main TOC POE TOC This survey course exposes students to major concepts they’ll encounter in a post-secondary engineering course of study. Topics include mechanisms, energy, statics, materials, and kinematics. They develop problem-solving skills and apply their knowledge of research and design to create solutions to various challenges, document their work and communicate solutions. Main TOC POE TOC Unit 4 of Principles of Engineering covered free body diagrams, vectors, and bridge trusses. My group was responsible for creating a bridge with a high efficiency rating, determined by the following formula: Maximum Load Supported Weight of Bridge Main TOC •Over all our bridge’s efficiency was 371.23 •The key to our design was our sturdy supports above and below the deck. The only thing on our entire bridge that even cracked was one reinforced popsicle stick. Unfortunately, that one stick was in the very center of a side on our bridge. POE TOC Main TOC POE TOC Objective: To create a device that will accurately sort marbles by color into three separate bins Constraints: Must use only Fischertechnik parts for everything except the hopper and the bins. Bins must be able to hold all the marbles and their weight Must use ROBOPro for all programming Main TOC POE TOC These are the top, front, and side views of the marble sorter: Main TOC POE TOC This is an image of the program used on test day: Main TOC Course Description Sketches (Isometric, Oblique, 2-Point Perspective) Puzzle Cube Chess Piece Reverse Engineering Final Project (Portable Soap Box) Main TOC IED TOC The major focus of IED is the design process and its application. Through hands-on projects, students apply engineering standards and document their work. Students use industry standard 3D modeling software to help them design solutions to solve proposed problems, document their work using an engineer’s notebook, and communicate solutions to peers and members of the professional community. Main TOC IED TOC Sketching is important because: Ideas are quickly and easily captured on paper Ideas can be placed in an engineer’s notebook Items can be described accurately and visually with different perspectives Main TOC IED TOC Isometric: Placed on a grid of 30 and 60 degree angles to show a top-right corner view for a small object Oblique: Placed on a grid of 45 and 90 degree angles to show a non-distorted view of the front face while stretching the top and right views Perspective: Drawn with respect to a base point and one or two vanishing points to show the real perspective that the viewer would have of a large object such as a building Main TOC IED TOC Cube made of multiple pieces, with the following constraints: Final dimensions 2.25X2.25X2.25 in. Separated into 5 or more unique pieces Dimensions of pieces can only be .75 in., 1.5 in. or 2.25 in. Majority of the pieces must have three dimensions Made in procedure, including: Sketches 3D Computer Aided Design Orthographics Assembly Drawing Assembly Animation Main TOC IED TOC Orthographics are made for the purpose of conveying ideas to others for the purpose of production. Main TOC IED TOC Assemblies are a way of presenting an entire product with all parts separated and labeled, including the amounts of parts. Main TOC IED TOC Animations are used to show the function of an object before it is constructed Main TOC IED TOC Group Project: Construct a set of chess pieces, with the following constraints: Universal base, maximum dimensions 1” X 1” X .25” All pieces with a common theme Pawn with maximum height of 1” Rook with maximum height of 1.25” Knight and Bishop with maximum height of 1.5” Queen with maximum height of 1.75” King with maximum height of 2” Construct a chess board to hold the pieces All pieces must be parametric Procedure includes: Design Ideas with Sketches 3D Computer Aided Design Orthographics Main TOC IED TOC I brainstormed ideas with my group for possible themes and sketched them. Ideas narrowed to cubes, spheres, or words Theme of “words” chosen with weighted decision matrix Main TOC IED TOC I made an orthographic drawing of my piece, the Rook. This demonstrates the Note function and datum dimensioning, as well as symmetric dimensioning. Main TOC IED TOC A mechanical device was to be taken apart and recreated on 3D Computer Aided Design software. It was then to be improved upon in some way, such as form, material, or function. Main TOC IED TOC Parts were made using sweeps and lofts. The piece was then orthographically represented for the purpose of reproduction. Main TOC IED TOC I made an explosion and animation of the pliers. The animation shows all moving parts moving through almost the full range of motion. Reverse Engineering Assembly Main TOC IED TOC For the final project, I worked with a partner at my school and two partners at another school. We completed a Gantt Chart and designed a portable soap box to be mass produced. We made annotated sketches, Inventor parts, an assembly, and a Windows movie of an animated assembly and soap bar. I made a prototype, and my partners made a PowerPoint presentation, which we then presented to our class. Main TOC After creating a problem statement, I sketched ideas for the product to solve the problem of soap becoming wet while showering. IED TOC Main TOC IED TOC To make the design more specific, the sketches were converted using Computer Aided Design into orthographic format. Main TOC IED TOC The project was then made into an assembly, and the assembly was orthographically represented with its parts list. This is another project. Main TOC IED TOC This is the movie animation of the soap box working (using Inventor parts). (All parts move without collision, including the soap itself.) (The box should have springs behind the button and two suction cups on the back, but that could not be made on Inventor.) Main TOC Course Description Date of Birth Project Fireplace Circuit Project Majority Vote Project Main TOC DE TOC Digital electronics is the foundation of all modern electronic devices such as mobile phones, MP3 players, laptop computers, digital cameras and high-definition televisions. Students are introduced to the process of combinational and sequential logic design, engineering standards and technical documentation. Main TOC DE TOC I made a circuit to operate a fireplace given various inputs. For this, I Generated a truth table K-mapped the logic Simplified logic for two equations Simulated two circuits using Multisim software Built two circuits Constraints: One circuit used only two-input NAND gates One circuit used only two-input NOR gates Main TOC DE TOC Before breadboarding the project, I used Multisim to produce a simulation of the breadboard to avoid errors. Main TOC DE TOC I created a circuit for a seven-segment display with the following constraints: 3 switches Use switches to simulate a time clock Display my date of birth in MM-DD-YY format One circuit is NAND only One circuit is NOR only All other circuits are AOI only Solder Breadboard Companion for switches Main TOC DE TOC To avoid mistakes and ensure the circuit would work correctly, I first simulated the circuit with Multisim software. I also used it to construct some of the simulated circuitry more easily. Main TOC DE TOC A circuit had to be designed to display pass/fail status of a four-vote system, with one overriding vote in the case of a tie. The project was solved using: Unsimplified logic Logic simplification Construction of the simplified circuit Main TOC DE TOC After creating the simplified logic, I built the breadboard circuit that would turn on a light to indicate a passing vote. Main TOC Course Description Evidence of Project Management Skills Applied Gantt Charts Decision Matrices Initial Sketches Final Idea Final Powerpoint Main TOC EDD TOC Students work in teams to design and develop an original solution to a valid open-ended technical problem by applying the engineering design process. Students perform research to choose, validate, and justify a technical problem. After carefully defining the problem, teams design, build, and test their solutions while working closely with industry professionals who provide mentoring opportunities. Finally, student teams present and defend their original solution to an outside panel. Main TOC EDD TOC In order to effectively complete the project on time, I had to use several project management tools to achieve goals. I used Gantt charts to track progress and set goals. I used weighted and unweighted decision matrices to make informed important decisions I managed a budget I contacted vendors to purchase materials I contacted a mentor to have questions answered. Main TOC EDD TOC Gantt charts were used throughout the year to check progress and set goals. They are useful because goals can be set both long-term and short-term in relevance to the length of the whole project. Main TOC Total Product Life Global Environment Aesthetics Durability and Maintenance Materials Service Life Target Cost Safety and Legal Issues Ergonomics Operating Environment Performance Size and Weight Decision matrices can be used to make informed decisions important to the project in an easy-to-measure manner, such as a decision on a final design. Customer Needs EDD TOC IDEA NAME Weight Telesponge Funnel Brush Narrow Brush 5 40 50 45 5 40 50 50 4 40 36 40 4 44 36 48 4 48 40 40 4 48 36 48 3 30 24 33 3 36 30 30 2 24 24 24 2 16 16 20 1 10 10 10 1 11 8 10 1 8 10 5 395 370 403 Reversible 3 in 1 Multiple 55 60 55 50 60 60 40 44 40 36 48 40 44 20 32 36 36 40 30 27 30 27 24 30 14 16 18 20 14 18 9 10 8 10 11 9 10 7 8 381 377 388 Flex Brush Rubber Base Circle Brush 40 45 35 35 50 50 44 44 40 44 40 44 36 32 32 48 44 44 30 30 33 24 30 30 20 22 20 22 18 20 11 10 10 8 9 9 4 7 6 366 381 373 SpongeOnAStick 35 Wide Head 40 Brush Back 45 45 35 50 40 40 44 44 44 44 28 32 20 36 24 44 36 33 36 27 24 30 24 22 24 22 18 22 7 7 6 9 8 9 2 4 5 355 331 379 Main TOC EDD TOC Initial ideas were created and then decided on by the weighted and unweighted matrices, based on how well they pertained to the design criteria. Main TOC EDD TOC Our final idea, to solve the problem of the bottom edges of walls becoming dirty, was a device with a flexible shaft and flexible head. Main TOC EDD TOC To present our project, my group and I created a PowerPoint that summarized our entire project: Final Presentation