Evaluation of Space Humidity Control and System Energy Usage for Conventional and Advanced Unitary Equipment Michael J. Witte and Robert H. Henninger GARD Analytics, Inc. ASHRAE Winter Meeting, Seminar 39 “Designing for Dehumidification and Mold Avoidance” January 24, 2006, Chicago, IL (Rev. May 31, 2006) Revisions on slides 12, 15-18, 20, 27-30, 32-36 Acknowledgements Preview of ASHRAE Research Project 1254RP Evaluating the Ability of Unitary Equipment to Maintain Adequate Space Humidity Levels, Phase II Co-funded by U.S. DOE through ARTI Based on ASHRAE 1121-RP, Phase I Evaluation Plan, Brandemuehl and Katejanekarn, Univ. of Colorado at Boulder, June 2001 Rev. May 2006 ASHRAE Seminar, M.J. Witte 2 Objectives Compare various unitary air conditioning system humidity control configurations for application to commercial buildings in terms of humidity control performance, operating costs, and lifecycle costs to each other as well as to conventional unitary equipment Develop guidelines to help HVAC engineers and practitioners identify the important application characteristics and climate factors that determine which option is most appropriate Rev. May 2006 ASHRAE Seminar, M.J. Witte 3 Project Overview EnergyPlus hourly whole-building simulations 7 Building types 10 Locations 18 System types 2 Ventilation standards Humidity control and energy use Economic analysis Guidelines and recommendations Rev. May 2006 ASHRAE Seminar, M.J. Witte 4 Building Types Small Office Restaurant Dining Area Large Retail Theater Classroom (South exposure) Classroom-12 Month (South exposure) Motel Guest Room (South exp.) Rev. May 2006 ASHRAE Seminar, M.J. Witte 5 Locations Atlanta, GA Chicago, IL Dallas/Fort Worth, TX Miami, FL New York, NY Rev. May 2006 Portland, OR St. Louis, MO Washington, DC Houston, TX Shreveport, LA ASHRAE Seminar, M.J. Witte 6 System Types: Case 0-2 Case 0 – Conventional DX System Case 1 – Base DX System 400 CFM/ton All CFM/ton values are nominal “Typical” HVAC design practice 2-stage coil 350 CFM/ton (different equipment than Case 0) Better dehumidification design practice Case 2 – DX with Improved Dehumidification 300 CFM/ton Modified coil, compressor, etc. Rev. May 2006 ASHRAE Seminar, M.J. Witte 7 System Types: Case 3-4 Case 3 – Base DX with Lower Airflow 300 CFM/ton Same coil and compressor as Case 1 Case 4 – Air-to-Air Heat Exchanger (AAHX) 350 CFM/ton (Case 1 equipment) Wrap-around HX Sensible effectiveness 0.4 No latent transfer Single-stage coil in all apps Rev. May 2006 ASHRAE Seminar, M.J. Witte 8 System Types: Case 5 Case 5 – Subcool Reheat Coil 350 CFM/ton Normal mode same as Case 1 Enhanced dehumidification mode Standard mfr. option Switch modes if 50%RH setpoint not met Rev. May 2006 ASHRAE Seminar, M.J. Witte 9 System Types: Case 6 Case 6 – Fan Control to Drain Coil 350 CFM/ton Normal mode same as Case 1 Fan off for short time when compressor cycles off No moisture re-evaporation Modeled by turning off latent degradation in DX coil model – no change in fan power consumption Ideal case – not achievable in real equipment Can also be thought of as variable capacity control Rev. May 2006 ASHRAE Seminar, M.J. Witte 10 System Types: Case 7 Case 7 – Bypass Damper 350 CFM/ton Normal mode same as Case 1 300 CFM/ton in bypass mode 50 CFM/ton bypassed Switch modes if 50%RH setpoint not met Rev. May 2006 ASHRAE Seminar, M.J. Witte 11 System Types: Case 8 Case 8 – Hybrid DX with Desiccant 400 CFM/ton (Case 0) Desiccant condition outside air stream Mixed air to cooling coil Control to meet 50%RH setpoint Heat recovery to exhaust air Outdoor Outdoor Rev. May 2006 ASHRAE Seminar, M.J. Witte Return Exhaust Supply 12 System Types: Case 9 Case 9 – Enthalpy Recovery Wheel 350 CFM/ton (Case 1) Enthalpy heat recovery OA and exhaust Bypassed when not beneficial 0.91 sensible eff. (constant) 0.85 latent eff. (constant) Rev. May 2006 ASHRAE Seminar, M.J. Witte 13 System Types: Case 10 Case 10 – DX Outdoor Air Preconditioning DX Preconditioner Evaporator in OA stream Condenser in relief air stream 580 CFM/ton Standard mfr. option Run 1st Main DX System Rev. May 2006 350 CFM/ton (Case 1) Run as needed ASHRAE Seminar, M.J. Witte 14 System Types: Case 11 Case 11 – Base Dual Path Outdoor air system 2 DX coils in series 300 CFM/ton (Case 3) 150 CFM/ton overall 2 stages each 7.22C (45F) min supply Return air system Rev. May 2006 1 DX coil 400 CFM/ton (Case 0) 1 stage (last stage on) ASHRAE Seminar, M.J. Witte 15 System Types: Case 12 Case 12 – Dual Path + Enthalpy Recovery Outdoor air system 1 DX coil 350 CFM/ton (Case 1) 2 stages 7.22C (45F) min supply Return air system Rev. May 2006 Return Air Supply Air 1 DX coil 400 CFM/ton (Case 0) 1 stage (last stage on) ASHRAE Seminar, M.J. Witte 16 System Types: Case 13 Case 13 – Dual Path + AAHX Outdoor air system 2 DX coils in series AAHX, 0.4 sensible, no latent 300 CFM/ton (Case 3) 150 CFM/ton overall 1 stage each 7.22C (45F) min supply Return air system Rev. May 2006 1 DX coil 400 CFM/ton (Case 0) 1 stage (last stage on) ASHRAE Seminar, M.J. Witte 17 System Types: Case 14 Case 14 – Dual Path + Desiccant Outdoor air system 1 DX coil 350 CFM/ton (Case 1) 2 stages 7.22C (45F) min supply Return air system Rev. May 2006 Outdoor Air Exhaust Air 1 DX coil 400 CFM/ton (Case 0) 1 stage (last stage on) ASHRAE Seminar, M.J. Witte 18 System Types: Case 15-16 Case 15 – Demand Controlled Ventilation 350 CFM/ton (Case 1 equipment) Pseudo DCV Minimum OA based on cfm/sf spec from Std. 62 Plus cfm/person OA tracks Occupancy Schedule Case 16 – Dual Path + DCV Case 11 equipment Pseudo DCV – same as above Rev. May 2006 ASHRAE Seminar, M.J. Witte 19 System Types: Case 17 Case 17 – Base DX with Free Reheat Case 1 equipment Overcool to meet 50%RH setpoint Case 1 sizing – no oversizing for latent “Free” hot gas reheat from DX condenser Reheat capacity 100% of condenser heat rejection No fan penalty for extra reheat coil Dehumidify only when sensible load No operation for latent-only load Rev. May 2006 ASHRAE Seminar, M.J. Witte 20 2 Ventilation Standards Standard 62-2001 Standard 62.1-2004 Current standard Ventilation rates Referenced by many building codes cfm/sf, cfm/person Design occupant density (some change) Rev. May 2006 ASHRAE Seminar, M.J. Witte 21 2004 vs 2001 Ventilation 2001 2004 Total* cfm/sf Case 0** Base %OA Total* cfm/sf Case 0** Base %OA Office 0.14 26% 0.09 18% Retail 0.30 41% 0.23 44% School 0.75 53% 0.37 44% Restaurant 1.43 61% 0.72 43% Motel 0.09 18% 0.11 22% Theater 2.14 64% 0.77 37% Building *Combined cfm/sf plus cfm/person vent rate **for Atlanta Rev. May 2006 ASHRAE Seminar, M.J. Witte 22 System Sizing Sizing simulations using ideal system Peak sensible coil load ASHRAE 0.4% dry-bulb day (2001 HOF) Design ventilation rate “Purchased Air” Net (after fan heat) Plus 10% for oversizing All systems sized to this net sensible capacity Except enthalpy wheel sensible capacity credit at design dry-bulb – smaller DX capacity Rev. May 2006 ASHRAE Seminar, M.J. Witte 23 Key Modeling Assumptions Existing simulation tool features DX coil moisture re-evaporation (continuous fan) Moisture capacitance (EMPD model) New simulation tool features developed in this project 2-Stage DX coil Multi-mode DX coil switchable enhanced dehumidification mode e.g. subcool reheat Performance curves based on published manufacturer’s data Rev. May 2006 ASHRAE Seminar, M.J. Witte 24 Life Cycle Cost Equipment installed costs Popular cost estimating guide for base cost Technical literature for option costs One option is actual mfr quote Approximate! Costs are highly variable, especially for non-standard options State average commercial energy costs 15-yr energy cost projections from EIA Rev. May 2006 ASHRAE Seminar, M.J. Witte 25 Selected Results Rev. May 2006 ASHRAE Seminar, M.J. Witte 26 2004 Standard Retail in Miami FL Number of Occupied Hours Zone Relative Humidity >65% 2,500 >70 65-70% 1,500 1,000 500 Rev. May 2006 ASHRAE Seminar, M.J. Witte Dual Path DX/Desiccant Hybrid Base DX with DCV Dual Path with DCV RetailMIS17 Dual Path w/AAHX RetailMIS16 RetailMIS12 Base DX Dual Path w/Dual Path w/Enthalpy Wheel RetailMIS15 Base DX with OA Precool RetailMIS14 Base DX w/Enthalpy Wheel RetailMIS13 Conv. w/Desiccant Hybrid RetailMIS11 Base DX with Bypass Damper RetailMIS10 Base DX with DX Latent Degrad. Off RetailMIS09 DX with Subcool Reheat Coil RetailMIS08 RetailMIS07 Base DX Base DX Lower Airflow with AAHX 300 cfm/ton Sen. Eff.=0.4 Lat. Eff.=0.0 RetailMIS06 RetailMIS04 RetailMIS03 RetailMIS02 Base DX Base DX 350 cfm/ton w/Improved Dehumid. 300 cfm/ton RetailMIS05 Conv. DX 400 cfm/ton RetailMIS01 0 RetailMIS00 Number Hours >65% RH 2,000 Base DX w/Free Reheat 27 2004 Standard Retail in Miami FL Annual HVAC System Electric Energy Use 450,000 Regen Fan Supply Fan DX Cooling 350,000 300,000 250,000 200,000 150,000 100,000 Rev. May 2006 Conv. Base DX w/Desiccant w/Enthalpy Hybrid Wheel Base DX with OA Precool Base DX Dual Path w/Dual Path w/Enthalpy Wheel ASHRAE Seminar, M.J. Witte Dual Path w/AAHX Dual Path DX/Desiccant Hybrid Base DX with DCV Dual Path with DCV RetailMIS17 RetailMIS16 RetailMIS15 RetailMIS14 RetailMIS13 RetailMIS12 RetailMIS11 Base DX with Bypass Damper RetailMIS10 Base DX with DX Latent Degrad. Off RetailMIS09 DX with Subcool Reheat Coil RetailMIS08 RetailMIS07 RetailMIS04 RetailMIS03 Base DX Base DX Lower with AAHX Airflow Sen. Eff.=0.4 300 cfm/ton Lat. Eff.=0.0 RetailMIS06 Base DX Base DX 350 cfm/ton w/Improved Dehumid. 300 cfm/ton RetailMIS05 Conv. DX 400 cfm/ton RetailMIS02 0 RetailMIS01 50,000 RetailMIS00 Electric Energy Use (kWh) 400,000 Base DX w/Free Reheat 28 2001 Standard Retail in Atlanta GA Annual HVAC System Electric Energy Use 350,000 250,000 200,000 150,000 100,000 Rev. May 2006 Base DX Conv. w/Desiccant w/Enthalpy Wheel Hybrid Base DX with OA Precool Dual Path Base DX w/Dual Path w/Enthalpy Wheel ASHRAE Seminar, M.J. Witte Dual Path w/AAHX Dual Path DX/Desiccant Hybrid Base DX with DCV Dual Path with DCV RetailATS17 RetailATS16 RetailATS15 RetailATS14 RetailATS13 RetailATS12 RetailATS11 Base DX with Bypass Damper RetailATS10 Base DX with DX Latent Degrad. Off RetailATS09 DX with Subcool Reheat Coil RetailATS08 RetailATS07 RetailATS04 RetailATS03 Base DX Base DX with AAHX Lower Sen. Eff.=0.4 Airflow 300 cfm/ton Lat. Eff.=0.0 RetailATS06 Base DX Base DX 350 cfm/ton w/Improved Dehumid. 300 cfm/ton RetailATS05 Conv. DX 400 cfm/ton RetailATS02 0 RetailATS01 50,000 RetailATS00 Electric Energy Use (kWh) 300,000 Regen Fan Supply Fan DX Cooling Base DX w/Free Reheat 29 2001 Standard Retail in Atlanta GA Number of Occupied Hours Zone Relative Humidity >65% 2,500 >70 65-70% 1,500 1,000 500 Rev. May 2006 ASHRAE Seminar, M.J. Witte Dual Path DX/Desiccant Hybrid Base DX with DCV Dual Path with DCV RetailATS17 Dual Path w/AAHX RetailATS16 RetailATS12 Base DX Dual Path w/Dual Path w/Enthalpy Wheel RetailATS15 Base DX with OA Precool RetailATS14 Base DX w/Enthalpy Wheel RetailATS13 Conv. w/Desiccant Hybrid RetailATS11 Base DX with Bypass Damper RetailATS10 Base DX with DX Latent Degrad. Off RetailATS09 DX with Subcool Reheat Coil RetailATS08 RetailATS07 Base DX Base DX Lower Airflow with AAHX 300 cfm/ton Sen. Eff.=0.4 Lat. Eff.=0.0 RetailATS06 RetailATS04 RetailATS03 RetailATS02 Base DX Base DX 350 cfm/ton w/Improved Dehumid. 300 cfm/ton RetailATS05 Conv. DX 400 cfm/ton RetailATS01 0 RetailATS00 Number Hours >65% RH 2,000 Base DX w/Free Reheat 30 2001 Standard Retail in Atlanta Number of Occupied Hours Zone Relative Humidity >65% Continous with Fan Heat & No Latent Degradation Cycling with Fan Heat (Latent Degradation n/a) Continuous No Fan Heat & No Latent Degradation 1,200 Continuous No Fan Heat & With Latent Degradation Continuous with Fan Heat & With Latent Degradation Number Hours >65% RH 1,000 800 600 400 200 0 S00 Conv. DX 400 cfm/ton Rev. May 2006 S01 Base DX 350 cfm/ton S02 Base DX w/Improved Dehumid. 300 cfm/ton S03 Base DX Lower Airflow 300 cfm/ton S04 Base DX with AAHX Sen. Eff.=0.4 Lat. Eff.=0.0 ASHRAE Seminar, M.J. Witte S05 DX with Subcool Reheat Coil S06 Base DX with DX Latent Degrad. Off 31 Retail 2004 Humidity Control Humidity Control (Occupied Hours >65%RH) Location ==> MI HO SH FW AT ST SL Case 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 System Conventional DX Base DX DX w/Improved Dehumid. Base DX w/Lower Airflow Base DX w/AAHX Base DX w/Subcool Reheat Base DX w/o Lat. Coil Degrad. Base DX w/Bypass Damper Base DX w/Desiccant Base DX w/Enthalpy Wheel Base DX w/OA Precool Dual Path Dual Path w/Enthalpy Wheel Dual Path w/AAHX Dual Path w/Desiccant Base DX w/DCV Dual Path w/DCV Base DX w/Free Reheat <= 150 hrs Rev. May 2006 2000 1201 846 356 1713 961 610 314 1475 897 574 357 1261 842 556 390 534 247 134 162 1422 682 416 218 543 283 155 12 1242 640 408 236 0 0 0 0 0 1 5 0 2044 1621 1185 1114 284 145 56 25 0 1 6 0 91 78 24 3 0 0 0 0 465 265 139 190 131 43 13 2 0 1 5 0 196 150 135 188 41 95 0 85 0 0 432 0 0 0 0 27 0 0 151 to 1000 hrs ASHRAE Seminar, M.J. Witte 200 165 161 176 42 116 35 120 0 0 389 0 0 0 0 58 0 0 292 220 208 208 27 148 28 144 0 0 586 1 0 0 0 41 0 0 1001 to 2000 hrs NY 78 82 104 129 46 62 14 68 0 0 207 4 0 3 0 45 0 2 CH PO 54 59 67 85 6 42 3 39 0 0 27 1 0 0 0 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 > 2000 hrs 32 Retail 2004 Energy Cost Relative Annual HVAC Energy Cost vs. Base DX (Case 1) Location ==> MI HO SH FW AT ST SL NY CH Case 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 System Conventional DX Base DX DX w/Improved Dehumid. Base DX w/Lower Airflow Base DX w/AAHX Base DX w/Subcool Reheat Base DX w/o Lat. Coil Degrad. Base DX w/Bypass Damper Base DX w/Desiccant Base DX w/Enthalpy Wheel Base DX w/OA Precool Dual Path Dual Path w/Enthalpy Wheel Dual Path w/AAHX Dual Path w/Desiccant Base DX w/DCV Dual Path w/DCV Base DX w/Free Reheat < 0% (less energy use) Rev. May 2006 -1% 0% -10% -7% 24% 11% 6% 3% 169% -26% 10% -20% -39% 4% 137% -9% -32% 44% -1% 0% -11% -8% 21% 10% 5% 3% 79% -30% 7% -19% -42% 1% 53% -11% -33% 32% 1% to 25% (more energy use) -1% 0% -10% -7% 19% 9% 4% 2% 75% -29% 6% -18% -41% 1% 44% -14% -34% 24% -1% 0% -12% -8% 19% 10% 5% 3% 47% -30% 4% -18% -42% 1% 20% -12% -32% 23% -1% 0% -8% -6% 14% 7% 4% 2% 61% -30% 8% -17% -41% -2% 20% -18% -38% 15% 0% 0% -6% -4% 9% 5% 2% 1% 18% -42% 6% -13% -51% -3% -9% -26% -40% 10% 0% 0% -6% -4% 10% 5% 3% 1% 14% -46% 5% -12% -54% -1% -11% -25% -38% 10% 26% to 50% (more energy use) ASHRAE Seminar, M.J. Witte 0% 0% -10% -8% 13% 6% 3% 1% 6% -32% 8% -21% -44% -9% -14% -20% -42% 10% 0% 0% -7% -5% 9% 4% 2% 1% -11% -46% 7% -13% -55% -5% -30% -26% -40% 7% PO 0% 0% -8% -6% 9% 4% 2% 0% -2% -18% 9% -18% -28% -10% -15% -25% -45% 1% >50% (more energy use) 33 Retail 2004 Life Cycle Cost Criteria Best Cases (Case ID Number) Location ==> MI HO SH FW AT Minimum Energy Cost (EC) 12 12 12 12 12 Minimum EC, <=150 hrs RH>65% 12 12 12 12 12 Minimum Life Cycle Cost (LCC) 12 12 12 12 12 Minimum LCC, <=150 hrs RH>65% 12 12 12 12 12 Ratio Min LCC<=150 to Case 01 LCC 0.8 0.7 0.7 0.7 0.8 MI = Miami FL HO = Houston TX SH = Shreveport LA FW = Fort Worth TX AT = Atlanta GA ST 12 12 09 09 0.7 ST SL NY CH PO SL 12 12 09 09 0.7 = = = = = NY CH PO 12 12 16 12 12 16 12 09 09 12 09 09 0.8 0.7 0.9 Washington DC St. Louis MO New York NY Chicago IL Portland OR Adequate humidity control and LOWER LCC Case 12 - Dual Path w/Enthalpy Wheel Case 9 - Base DX w/Enthalpy Wheel Rev. May 2006 ASHRAE Seminar, M.J. Witte 34 Restaurant 2004 Humidity Control Humidity Control (Occupied Hours >65%RH) Location ==> MI HO SH FW AT ST SL Case 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 System Conventional DX Base DX DX w/Improved Dehumid. Base DX w/Lower Airflow Base DX w/AAHX Base DX w/Subcool Reheat Base DX w/o Lat. Coil Degrad. Base DX w/Bypass Damper Base DX w/Desiccant Base DX w/Enthalpy Wheel Base DX w/OA Precool Dual Path Dual Path w/Enthalpy Wheel Dual Path w/AAHX Dual Path w/Desiccant Base DX w/DCV Dual Path w/DCV Base DX w/Free Reheat <= 150 hrs Rev. May 2006 4473 4483 4549 4548 3790 4230 3727 4362 17 2498 4302 4254 674 1729 0 4521 2542 85 3518 3498 3598 3541 3013 3175 2713 3308 97 1852 3759 3259 649 1300 0 3532 1628 217 2518 2506 2612 2560 2101 2281 1892 2372 3 1049 3080 2264 308 795 0 2680 884 155 1903 1917 2117 2070 1835 1551 886 1709 1 1327 2634 1104 110 249 0 2435 202 40 1827 1839 1955 1932 1689 1627 1083 1729 0 740 2183 1519 270 616 0 2026 620 116 151 to 1000 hrs ASHRAE Seminar, M.J. Witte 1354 1363 1445 1427 1229 1177 831 1276 0 655 1936 1115 162 510 0 1592 562 40 NY 1308 862 1296 885 1395 957 1369 946 1083 876 1126 793 815 477 1205 841 5 0 461 645 2146 813 1094 698 149 213 344 381 0 0 1606 1095 418 446 49 91 1001 to 2000 hrs CH PO 661 670 738 729 593 618 346 638 0 307 649 544 121 282 0 909 284 30 2 2 6 6 2 2 0 2 0 6 0 10 6 7 0 2 0 0 > 2000 hrs 35 Restaurant 2004 Life Cycle Cost Criteria Best Cases (Case ID Number) Location ==> MI HO SH FW AT Minimum Energy Cost (EC) 16 16 16 16 16 Minimum EC, <=150 hrs RH>65% 17 14 14 12 17 Minimum Life Cycle Cost (LCC) 12 12 12 12 12 Minimum LCC, <=150 hrs RH>65% 17 14 14 12 17 Ratio Min LCC<=150 to Case 01 LCC 1.4 1.9 1.8 0.7 1.2 MI = Miami FL HO = Houston TX SH = Shreveport LA FW = Fort Worth TX AT = Atlanta GA SL 16 12 09 12 0.6 = = = = = NY CH PO 16 16 16 14 12 16 12 12 15 17 12 15 1.1 0.6 0.7 Washington DC St. Louis MO New York NY Chicago IL Portland OR Adequate humidity control but HIGHER LCC ST 16 14 12 17 1.1 ST SL NY CH PO Case 17 - Base DX w/Free Reheat Case 14 - Dual Path w/Desiccant Less-adequate humidity control but LOWER LCC Case 12 - Dual Path w/Enthalpy Wheel Rev. May 2006 ASHRAE Seminar, M.J. Witte 36 Trends Relative humidity control across system types Fairly constant from location to location for a given combination of building type and ventilation standard Overall number of high humidity hours changes across the board when changing locations, but the relative pattern of humidity control remains very similar Rev. May 2006 ASHRAE Seminar, M.J. Witte 37 Challenging Applications Restaurant, Theater, Motel in humid climate Large number of hours with moisture load but little or no sensible load – morning, evening, night Active humidity control required Desiccant Reheat Rev. May 2006 ASHRAE Seminar, M.J. Witte 38 Less Challenging Applications Retail, Office, School in humid climate Restaurant, Theater, Motel in moderate climate Load reduction for cost savings and less humidity Enthalpy Wheel DCV Rev. May 2006 ASHRAE Seminar, M.J. Witte 39 Conclusions Generalizations based on one set of assumptions Results tables allow some extrapolation to other cases New simulation tool features provide designers tool to evaluate specific applications Questions . . . Rev. May 2006 ASHRAE Seminar, M.J. Witte 40