PROTEASE PRODUCTION FROM BACTERIAL ISOLATES OF TRADITIONAL LEATHER PROCESSING PONDS FOUND AROUND GONDAR TOWN MSc THESIS MIESHO HADUSH October 2015 Haramaya University, Haramaya PROTEASE PRODUCTION FROM BACTERIAL ISOLATES OF TRADITIONAL LEATHER PROCESSING PONDS FOUND AROUND GONDAR TOWN A Thesis Submitted to the Postgraduate Program Directorate (College of Natural and Computational Sciences) HARAMAYA UNIVERSITY In Partial Fulfillment of the Requirements for the Degree of MASTER OF SCIENCE IN BIOTECHNOLOGY Miesho Hadush October 2015 Haramaya HARAMAYA UNIVERSITY Postgraduate Program Directorate We hereby certify that we have read and evaluated this thesis titled “Protease Production from Bacterial Isolates of Traditional Leather Processing Ponds found Around Gondar Town” prepared under our guidance by Miesho Hadush. We recommend that it be submitted as fulfilling the thesis requirement. Berhanu Andualem (PhD)___________________ ___________ Major Advisor Signature Date Ameha Kebede (PhD) ____________________________ Co-Advisor Signature Date As member of the Board of Examiners of the M.Sc. Thesis Open Defense Examination, we certify that we have read and evaluated the Thesis prepared by Miesho Hadush and examined the candidate. We recommended that the Thesis be accepted as fulfilling the Thesis requirement for the Degree of Master of Science in Biotechnology. __________________________________ _______________ Chair person Signature Date ____________________________________ _______________ Internal Examiner Signature Date ____________________________________________________ External Examiner Signature Date ii DEDICATION This piece of work is dedicated to my beloved family for making me what I am today. iii STATEMENT OF THE AUTHOR I declare that this thesis is a result of my genuine work and that all sources of materials used for this thesis have been duly acknowledged. This thesis has been submitted in partial fulfillment of the requirements for M.Sc. degree at Haramaya University and will be deposited at University Library to be available to borrowers under the rules of the library. I declare that this thesis is not submitted to any other institution anywhere for the award of any academic degree, diploma, or certificate. Brief quotations from this thesis are allowable without special permission provided that accurate acknowledgment of source is made. Requests for permission for extended quotation from or reproduction of this manuscript in whole or in part may be granted by the head of the major department or the Dean of the school of Graduate Studies when in his or her judgment the proposed use of the material is in the interests of scholarship. In all other instances, however, permission must be obtained from the author. Miesho Hadush Signature: __________________ Place: Haramaya University, Haramaya Date of submission:________________ iv BIOGRAPHICAL SKETCH The author was born on August 22, 1988 at Endabaguna, Westren Tigray from his father Hadush Berhe and his mother Abrehet Asgedom. He attended his Elementary School education at Endabaguna Elementary School and his secondary and preparatory school education at Aksum Comprehensive High School. After completing Senior Secondary School in 2008, he joined the University of Gondar in 2009 to pursue a study leading to the Degree of Bachelor of Sciences in Biology, and graduated with BSc in July 2011. After graduation, he immediately joined Haramaya University to pursue a study leading to the Degree of Master of Science in Biotechnology in September, 2012. v ACKNOWLEDGMENTS Right from the outset, I would like to thank the supreme Almighty God for providing me the patience and endurance to complete the study. After that I would like to express my deepest heartfelt thanks to my major advisor, Dr. Berhanu Andualem for his unreserved guidance, supervision, valuable suggestions and intensive help, for the freedom of discussion and generous personal encouragement starting from the initial stage of thesis proposal development to the final write up. I would like to express my heartfelt gratitude to my Co advisor Dr. Ameha Kebede for his excellent advice, guidance, critical reading, and valuable suggestions during the course of my study. I would like to thank the Ministry of Education of the Federal Democratic Republic of Ethiopia, for giving me the opportunity to pursue my postgraduate study and sponsoring my in-country scholarship. I wish also to express my sincere words of thanks to Haramaya University School of Graduate Studies and Department of Biology for providing me with all the required support. My special and grateful thanks go to University of Gondar, Department of Biotechnology for providing me all the resources and facilities used in the study. I wish to express my special thanks to Miss Tigst Alene, Mr. Tadele Tamru, Mr. Tekeba, Mr. Gebrekidan Woldegerima and Mr. Wagaw for their great help during the laboratory work of the study. Finally, I am grateful to my parents, sisters and brothers for their endless support and care during the thesis preparation as in all stages of my life. vi LIST OF ABBREVIATIONS AND ACRONYMS AA Amino acids CYP Casein-Yeast extract- Peptone OD Optical density OVAT One Variable at a Time rpm revolutions per minute SmF Submerged fermentation spp. Species SSF Solid state fermentation TCA Ttrichloroacetic acid TSI Triple sugar iron U Unit UV Ultra Violet V/v Volume by volume W/v Weight by volume U/ml Units per milliliter vii TABLE OF CONTENT Page STATEMENT OF THE AUTHOR IV BIOGRAPHICAL SKETCH V ACKNOWLEDGMENTS VI LIST OF ABBREVIATIONS AND ACRONYMS VII LIST OF TABLES XII LIST OF FIGURES XIII ABSTRACT XIV 1. INTRODUCTION 1 2. LITERATURE REVIEW 5 2.1. Enzyme 5 2.2. Proteases 5 2.3. Occurrence of Protease Enzyme 6 2.4. Classifications of Proteases 6 2.5. Sources of Protease Enzyme 8 2.5.1. Microbial proteases 2.5.1.1. Proteases from neutralophiles 2.5.1.2. Proteases from alkaliphiles 2.6. 2.6.1. 2.6.2. 8 9 9 Protease Production Methods 10 Submerged fermentation (SmF) Solid state fermentation (SSF) 10 10 2.7. Protease Assay 11 2.8. Factors Affecting Activity and Stability of Proteases 11 2.8.1. 2.8.2. 2.8.3. 2.8.4. 2.8.5. 2.8.6. Effect of pH Effect of temperature and incubation period Effect of substrate Effect of moisture content Time course Inoculum size viii 12 12 12 13 13 14 2.9. Industrial Application of Proteases 2.9.1. 2.9.2. 2.9.3. 2.9.4. 2.9.5. 2.9.6. 2.9.7. 2.9.8. 2.9.9. 2.9.10. 2.9.11. 2.9.12. 2.9.13. 2.9.14. Application of proteases in leather industry Food and feed industry Dairy industry Baking Industry Brewing industry Manufacture of soy products Removal of bitter components of protein hydrolysates Feed processing Detergent industry Medical and pharmaceutical industry Photographic industry Chemical industry Textile industry Management of industrial and household wastes 14 14 17 17 17 18 18 19 19 20 20 21 21 21 22 2.10. Status of Research and Potential Applications of Proteases in Ethiopia 22 3. MATERIALS AND METHODS 24 3.1. Description of the Study Area 24 3.2. Research Design 24 3.3. Sample Collection and Isolation of Protease Producing Isolates 24 3.4. Screening for Protease Production 25 3.5. Preparation of Substrates for Solid State Fermentation 26 3.6. Solid State Fermentation (SSF) 26 3.7. Determination of the Protease Activity of Selected Isolates 26 3.7.1. 3.7.2. 3.8. Protease assay Tyrosine calibration curve 26 27 Phenotypic Characterization of the Bacterial Isolates 3.8.1. Macroscopic characterization of isolates 3.8.2. Microscopic characterization of isolates 3.8.2.1. Gram staining 3.8.2.2. Motility test 3.8.2.3. Endospore staining 3.8.3. Biochemical characterization of isolates 3.8.3.1. Catalase test 3.8.3.2. Starch hydrolysis 3.8.3.3. Urea hydrolysis 3.8.3.4. Carbohydrate fermentation tests 3.8.3.5. Gas production using triple sugar iron test (TSI) ix 27 27 27 27 28 28 28 28 29 29 29 29 3.9. Seed Culture Medium 30 3.10. Optimization of the Growth Conditions for Production of Protease 3.10.1. 3.10.2. 3.10.3. 3.10.4. 3.10.5. 3.10.6. 3.10.7. 3.10.8. Effect of time on the production of protease Effect of temperature on the production of protease Effect of pH on the production of protease Effect of carbon source on the production of protease Effect of nitrogen source on the production of protease Effect of NaCl concentration on the production of protease Effect of moisture level on protease production Effect of inoculum size on protease production 3.11. Characterization of Protease 3.11.1. 3.11.2. 30 30 30 30 31 31 31 31 32 32 Effect of pH on the activity and stability of protease Effect of temperature on the activity and stability of protease 32 32 3.12. Partial Purification of Crude Enzyme 33 3.13. Data Analysis 33 4. RESULTS AND DISCUSSION 34 4.1. 34 4.1.1. 4.1.2. Isolation, Screening and Selection of Protease Producing Bacteria Isolation and screening of protease producing bacteria Selection of the best protease producing bacteria 34 34 4.2. Phenotypic Characterization of the Bacterial Isolates 36 4.3. Effect of Culture Conditions on Protease Production under SSF 37 4.3.1. 4.3.2. 4.3.3. 4.3.4. 4.3.5. 4.3.6. 4.3.7. 4.3.8. 4.4. 4.4.1. 4.4.2. 4.4.3. 4.4.4. 4.5. 4.5.1. Effect of time course on protease production Effect of temperature on the production of protease Effect of initial pH on the production of protease Effect of different carbon sources on the production of protease Effect of nitrogen source on the production of protease Effect of inoculum size on protease production Effect of moisture content on protease production Effect of NaCl concentration on the production of protease Characterization of Protease 38 39 40 41 42 43 44 45 46 Effect of pH on the activities of proteases of the selected isolates Effect of pH on the stability of proteases of the selected isolates Effect of temperature on the activities of proteases of the selected isolates Effect of temperature on the stability of proteases of the selected isolates 46 47 48 48 Partial Purification of Crude Enzymes for Hair Removal 49 Enzymatic cow hide dehairing 50 5. SUMMARY, CONCLUSION AND RECOMMENDATION x 52 5.1. Summary and Conclusion 52 5.2. Recommendations 54 6. REFERENCES 55 7. APPENDICES 65 xi LIST OF TABLES Table Page 1. Screening of the 15 protease producing isolates 35 2. Morphological and biochemical characteristics of the selected bacterial isolates 37 3. Partial purification of Protease produced from selected bacterial isolates 50 xii LIST OF FIGURES Figure Page 1 . Zone of hydrolysis of casein by the three selected isolates 36 2 . Effect of incubation time on protease production 38 3. The effect of incubation temperature on protease production. 39 4. The effect of initial pH of the media on protease production 40 5. The effect of different carbon sources on protease production 41 6. Effect of different nitrogen sources on protease production 42 7. The effect of inoculum size on protease production 43 8. Effect of moisture level on protease production 44 9. Effect of NaCl concentration on the production of protease 46 10. Effect of pH on the activity of protease 46 11. EffectofpHonstabilityofprotease 47 12. Effect of incubation temperature on the activity of proteases 48 13. Effect of temperature on the stability of proteases 49 14 .Results of cow hide dehairing experiment: (a) & (b) raw hide before dehairing, and (c) and (d) are enzyme treated cow hide dehairing with fingers. xiii 51 PROTEASE PRODUCTION FROM BACTERIAL ISOLATES OF TRADITIONAL LEATHER PROCESSING PONDS FOUND AROUND GONDAR TOWN ABSTRACT Microbial proteases are hydrolytic enzymes widely used in many industrial processes and management of wastes. This study was conducted with the aim of screening for potent protease-producing bacteria from soils and water samples, determining optimal production conditions and partially characterizing the stability and activity of the protease with regards to some physicochemical parameters. The experimental design used for the optimization of cultivation conditions was conducted following the OVAT (One Variable At a Time) method. Thus, plating with heat-shocked macerated samples on casein agar media resulted in 3 potent proteolytic bacterial isolates which were later identified as Bacillus species on the basis of their morphological and biochemical characteristics. The optimum protease production time for these 3 isolates was found to be 48 h corresponding to a protease activity of 3.5 U/ml for Ds-7, 2.7 U/ml for Ew-9, and 4.2 U/ml for Sw-11 isolated from traditional leather processing ponds.. The optimum temperature of protease production for both Ew-9 and Sw-11 was 37°C, corresponding to 10.1 and 9.0 U/ml, respectively. Whereas 40°C was the optimum for Ds-7 which resulted in a protease activity of 9.3 U/ml. In all cases, pH 7 was the optimum for production of protease with activities corresponding to 13.8 U/ml, 12.5 U/ml and 10.2 U/ml for Ds-7, Ew-9 and Sw-11, respectively. Among the various carbon sources tested, wheat bran gave maximum activity for isolates Dw-7 (20.0 U/ml) and Ew-9 (12.9 U/ml), while glucose gave the highest only for Sw-11 (12.8 U/ml). Regarding nitrogen sources, casein gave maximum activity for Ds-7 (33.5 U/ml) and Ew-9 (37.6 U/ml). Whereas yeast extract was the best for Sw-11 (43.0 U/ml). Furthermore, 0.2 M NaCl concentration was found to give better protease for isolates Ds-7 and Sw-11 corresponding to 6.8 U/ml and4.9U/ml respectively.whereas,0.4M was the optimum for Ew-9 which resulted in a protease activity of 4.9 U/ml. The best percentage of inoculum level for maximum production of protease was 10% in all isolates. Regarding the moisture content of the medium 1:3 w/v bran to moistening agent ratio was found to be the best for maximum protease production in all isolates. Studies on the effect of pH on the activity and stability of protease enzymes revealed that the crude enzyme had a maximum activity and stability at pH 9.0 for isolates Ds-7 and Ew-9 (6.5 and 5.1 U/ml; and 3.4 and 4.7 U/ml for maximum activity and stability at pH 9.0, respectively), while for isolate Sw-11 maximum activity and stability was achieved at pH 8 with values corresponding to 4.5 and 4.4 U/ml, respectively. These results generally indicate that the proteases obtained in this study belong to the class of alkaline protease. These proteases are also active and stable at 50оC for Ds-7 and Sw-11 (41.8 and 32.3 U/ml; 43.8 and 42.8U/ml, respectively). Whereas, isolate Ew-9 showed maximum activity and stability at 40оC corresponding to 21.9 and 21.5 U/ml, respectively. Pre-incubation at temperatures above 70°C for all isolates resulted in reduction of enzyme activity, indicating that the proteases are thermally unstable. Application of the enzyme at the inner side of cow skin at a dosage of 12.8U/ml, pH 7.5 brought about complete removal of hair within 24 h at room temperature and 12 h at 37°C. Since protease was produced from readily available complex substrates and agro-industrial wastes, the three Bacillus species appear to have substantial potential for application in various proteolytic processes. Thus, identification of these Bacillus isolates at a molecular level and purification as well as detailed characterization of the types of proteases are recommended for effective utilization in tannery industries. Keyword: Bacillus spp., casein hydrolysis, dehairing, enzyme activity, protease, xiv 1. INTRODUCTION Proteases are hydrolytic enzymes found in every organism to undertake important physiological functions. These include: cell division, regulating protein turnover, activation of zymogenic performance, blood clotting, lysis of blood clot, processing and transport of secretory proteins across membrane, nutrition, regulation of gene expression and virulence factors. Proteases differ in their specific activities, substrate specificities, pH and temperature optima and stability, active site, and catalytic mechanisms. All these features contributed in diversifying their classification and practical applications in industries involving protein hydrolysis (Saeki et al., 2007). The estimated value of worldwide use of industrial enzymes has increased from $1 billion in 1995 to $1.5 billion in 2000 (Kirk et al., 2002). As per the forecast, the global demand for enzymes was estimated to rise 7% per annum through 2006 to $6 billion in 2011 (McCoy, 2000). Proteases represent one of the major groups of industrial enzymes because of their widespread use in detergents and dairy industries and industrial sales of protease are estimated at more than $350 million annually (Kirk et al., 2002). Proteases account for the 60-65% of the global industrial enzyme market and out of this 25% constitute alkaline proteases, 3% trypsin, 10% renin and 21% other proteases (Bhosale et al., 1995; Rao et al., 1998). Proteases show a vast diversity in their physico-chemical and catalytic properties and a lot of literature is available on their biochemical and biotechnological aspects (Rao et al., 1998). The proteases of industrial importance are obtained from animals, plants and microorganisms. The proteolytic enzymes hydrolyze the peptide links of proteins and peptides to form smaller subunits of amino acids and are produced both extracellularly as well as intracellularly (Gajju et al., 1996). The Proteases play an important role in a wide range of industrial processes viz., baking, brewing, detergents, leather processing, pharmaceuticals, meat tenderization, cosmetics and medical diagnosis (Bhalla et al., 1999; Gupta et al., 2002; Najafi et al., 2005) Proteases are essential constituents of all forms of life on earth. Microbial proteases are among the most important, extensively studied groups since the development of enzymology. 2 Neutralophilic and alkaliphilic microbial alkaline proteases possess a considerable industrial potential due to their biochemical diversity and stability at extreme pH environments, respectively (Moon et al., 1994). However, the demanding industrial conditions for technological applications and cost of protease production required continuous exercise for search of new microbial resources. Enzyme cost is also the most critical factor limiting wide use of protease for different applications. A large part of this cost is accounted for the production cost of the enzyme. Therefore, reduction in the production cost of enzymes could greatly reduce the cost of the enzyme. In submerged fermentation up to 40% of the total production cost of enzymes is due to the cost of the growth substrate (Enshasy et al., 2008). In this regard, solid state fermentation (SSF) which uses cheap agricultural residues have enormous potential in reducing enzyme production cost. So, studies on protease that are produced in SSF by microorganisms are scarce in literature. As a result, it is of great importance to pursue such studies. This type of fermentation process also does not require high caliber equipment and energy for agitation to provide oxygen. Proteases catalyze the addition of water across amide (and ester) bonds to cleave using a reaction involving nucleophilic attack on the carbonyl carbon of the scissile bond. They differ widely in their properties such as substrate specificity, active site and catalytic mechanism and possess different profiles for mechanical stress, chemical environment, pH and temperature for stability and activity. Because of their broad substrate specificity, proteases have a wide range of applications such as in leather processing, detergent formulations, baking, brewing, meat tenderization, cheese manufacture, soy sauce production, protein hydrolysate, pharmaceutical industries, waste treatment, silk industry, recovery of silver from waste photographic film, as well as analytical tools in basic research and have high commercial value (Godfrey and West, 1996). Among the bulk of industrial enzymes, proteases from plant, animal, and microorganism constitute around 60 % of the total worldwide enzyme sales (Kunamneni et al., 2003). Currently, the largest share of the enzyme market has been held by detergent proteases which are active and stable at alkaline pH. They are also important from a physiological point of view, as they are involved in many cellular processes like protein turn over and digestion as well as fungal morphogenesis, spore formation 3 and spore germination. Yet, there is a continued search for proteases having novel properties with known and newer applications. Proteases play crucial roles in different applications: in producing the food we eat, the clothes we wear, the drugs we need, the detergents we use, even in producing fuel for our automobiles, etc. Apart from use in various production processes towards greater efficiency, enzymes are also important in reducing both energy consumption and combating environmental pollution. Proteases are enzymes which catalyze the hydrolysis of protein molecules. They are so far exploited as industrial catalysts in various industrial sectors, leather processing being the most interesting and potential area for large scale application (Kumar and Bhalla, 2005). Ethiopians are believed to have been practicing traditional leather processing since their ancient civilizations. This local knowledge has been transferred through generations and is being widely practiced these days to process leathers of cattle origin for making their shoes, clothes, beds, cushions and many other items primarily among the rural communities. They use small ponds usually on the sides of rivers and embed the leather for a period of time to remove hairs. However, very little has been done to promote this work through the application of biotechnology. At present there are few scientific reports available in Ethiopia on the potential microbial isolates that can be used in the process of dehairing. Therefore, there is a need to investigate the role and contribution of microorganisms during traditional leather processing. The outcome of this study may be helpful to develop a protocol and apply this knowledge for modern dehairing process in leather production at industrial level. Moreover, this study may help to document information on our microbial wealth and their proteolytic enzymes that can potentially be used for other applications using modern fermentation processes. To this effect, this research was attempted to address the following objectives. General objective: The general objective of the study was to isolate, characterize, and optimize production of industrial protease through solid state fermentation from traditional leather processing ponds and to evaluate its application for leather industry. 4 Specific objectives: To isolate potential protease producing bacteria from ponds used in leather processing around Gondar town. To determine the effect of different culture conditions on protease production from selected bacterial isolates under solid-state fermentation To characterize the produced protease in terms of various physico-chemical parameters (Temperature and pH). To evaluate potential application of the proteases for dehairing in leather processing. 5 2. LITERATURE REVIEW 2.1. Enzyme An enzyme is a protein that catalyzes, or speeds up, a chemical reaction. Enzymes are essential to sustain life because most chemical reactions in biological cells would occur too slowly, or would lead to different products, without enzymes. A malfunction (mutation, overproduction, underproduction or deletion) of a single critical enzyme can lead to a severe disease. Like all catalysts, enzymes work by lowering the activation energy of a reaction, thus allowing the reaction to proceed much faster. Enzymes may speed up reactions by a factor of many millions. An enzyme, like any catalyst, remains unaltered by the completed reaction and can therefore continue to function. Because enzymes, like all catalysts, do not affect the relative energy between the products and reagents, they do not affect equilibrium of a reaction (Abdullah, 2006). However, the advantage of enzymes compared to most other catalysts is their sterio-, regio- and chemo selectivity and specificity. While all enzymes have a biological role, some enzymes are used commercially for other purposes. Many household cleaners use enzymes to speed up chemical reactions (Gioppo et al., 2009). 2.2. Proteases Proteases (proteinases, peptidases or proteolytic enzymes) are enzymes that break peptide bonds between amino acids of proteins. The process is called proteolytic cleavage, a common mechanism of activation or inactivation of enzymes especially involved in blood coagulation or digestion. Protease constitutes one of the most important groups of industrial enzymes accounting for about 60% of the total worldwide enzyme sales. Protease is one of the digestive enzymes that conduct proteolysis, by hydrolysis of the peptide bonds that link amino acids together in the polypeptide chain forming the protein. Proteases belong to the class of enzymes known as hydrolases which catalyse the reaction of hydrolysis of various bonds with the participation of a water molecule (Muthu and christudhas, 2012). 6 2.3. Occurrence of Protease Enzyme Proteases occur naturally in all organisms. These enzymes are involved in a multitude of physiological reactions from simple digestion of food proteins to highly regulated cascades (e.g. the blood-clotting cascade, the complement system, apoptosis pathways and the invertebrate prophenoloxidase-activating cascade). Acid proteases secreted into the stomach (such as pepsin) and serine proteases present in duodenum (trypsin and chymotrypsin) enable us to digest the protein in food; proteases present in blood serum (thrombin, plasmin, Hageman factor, etc.) play important role in blood-clotting, as well as lysis of the clots, and the correct action of the immune system. Other proteases are present in leukocytes (elastase, cathepsin G) and play several different roles in metabolic control. Proteases determine the lifetime of other proteins playing important physiological role like hormones, antibodies or other enzymes, this is one of the fastest "switching on" and "switching off" regulatory mechanisms in the physiology of an organism (Kumari et al., 2012). Bacteria also secrete proteases to hydrolyse (digest) the peptide bonds in proteins and therefore break the proteins down into their constituent monomers. Bacterial and fungal proteases are particularly important to the global carbon and nitrogen cycles in the recycling of proteins and such activity tends to be regulated in by nutritional signals in these organisms. A secreted bacterial protease may also act as an exotoxin and be an example of a virulence factor in bacterial pathogenesis. Bacterial exotoxic proteases destroy extracellular structures. Protease enzymes are also used extensively in the bread industry in bread improver (Sana et al., 2006). 2.4. Classifications of Proteases Proteases (EC 3.4.21-24) are classified based on chemical nature of the active site, the reaction they catalyze, and their structure and composition (Rao et al., 1998). The major classes are again classified into sub classes based on pH, catalytic site on polypeptide, occurrence, and so on. Based on the catalytic site on the substrate, proteases are mainly classified in to endoproteases and exoproteases (Rao et al., 1998). Endoproteases preferably act at the inner region of the polypeptide chain. By contrast, exoproteases preferentially act at the end of the polypeptide chain. Exoproteases are further classified in to amino peptidases (those proteases which act at the 7 free N-terminus of the polypeptide substrate), and carboxypeptidases (those proteases which act at the free C-terminal of the polypeptide chain (Rao et al., 1998). Similarly, endoproteases are also classified based on the functional group present in active site and pH optimum. The different classes of proteases based on their catalytic active site include: Serine proteases: Serine proteases are proteases having a serine group (-OH) in their active site. Cystein proteases:Cystein proteases are proteases having a thiol (-SH) group in their active site. Metalloproteases: Metalloproteases are proteases requiring divalent metal ion for their catalytic activity. Aspartic protease: Aspartic proteases are proteases with aspartic residue at their catalytic active site.Other rare proteases also contain other amino acid residues at their active site, such as threonine and glutamic acid. Based on their optimal pH requirements, proteases are also classified as: Acid proteases:Acid proteases are proteases which are active in the pH ranges of 2-6 (Rao et al., 1998) and are mainly of fungal in origin (Aguilar et al., 2008). Common examples in this subclass include aspartic proteases of the pepsin family. Some of the metalloprotease and cystein proteases are also categorized in as acidic proteases. Neutral proteases: Neutral proteases are proteases which are active at neutral, weakly alkaline or weakly acidic pH .Majority of the cystein proteases, metalloproteases, and some of the serine proteases are classified under neutral proteases. They are mainly of plant in origin, except few fungal and bacterial neutral proteases (Aguilar et al., 2008). Alkaline proteases:Alkaline proteases are optimally active in the alkaline range (pH 8-13), though they maintain some activity in the neutral pH range as well (Horikoshi, 1999). They are obtained mainly from neutralophilic and alkaliphilic microorganisms such as Bacillus and Streptomyces species. In most cases the active site consists of a serine residue, though some alkaline proteases may have other amino acid residue in their active site (Rao et al., 1998). 8 2.5. Sources of Protease Enzyme Proteases are widely distributed in animals, plants, fungi and bacteria. Several proteases from different sources are currently in the market, but almost all are products of microbial origin. Protease are produced by both neutralophilic and alkaliphilic microorganisms. These two groups represent almost all sources of commercial alkaline proteases currently available in the market (Moon et al., 1994). 2.5.1. Microbial proteases Proteases are essential constituents of all forms of life on earth, including prokaryotic eukaryotic organisms. The inability of the plant and animal proteases to meet the current world has led to an increased interest in microbial proteases. The proteases available today in the market are derived from microbial sources. This is due to their high productivity, limited cultivation space requirement, easy genetic manipulation, broad biochemical diversity and desirable characteristics that make them suitable for biotechnological applications (Genckal, 2004). Proteases are ubiquitous and found in several microorganisms such as protozoa, bacteria, yeast and fungi. Microbial proteases can be cultured in large quantities in a relatively short time by established methods of fermentation and they also produce an abundant, regular supply of the desired product. Microorganisms account for a two-third share of commercial protease production in the world (Gupta et al., 2002; Vishwanatha, 2009). Microbial proteases are among the most important hydrolytic enzymes and have been studied extensively since the advent of enzymology. Microorganisms elaborate a large array of proteases, which are intracellular and/or extracellular. Intracellular proteases are important for various cellular and metabolic processes, such as sporulation and differentiation, protein turnover, maturation of enzymes and hormones and maintenance of the cellular protein pool. Extracellular proteases are important for the hydrolysis of proteins in cell-free environments and enable the cell to absorb and utilize hydrolytic products. At the same time, these extracellular proteases have also been commercially exploited to assist protein degradation in various industrial processes (Gupta et al., 2002). 9 Protease production is an inherent capacity of all microorganisms; and a large number of bacterial species are known to produce alkaline proteases of the serine-type, although very few are recognized as commercial producers. Only those microbes that produce substantial amounts of extracellular enzyme are of industrial importance. Microbial proteases account for approximately 40% of the total worldwide enzyme sales as they possess almost all the characteristics desired for biotechnological applications (Genckal, 2004; Kiran et al., 2012).Although there are many microbial sources available for producing proteases, only a few are recognized as commercial producers. Several products based on bacterial proteases have been launched successfully in the market in past few years. Most of the commercial proteases are of bacterial origin (Vigneshwaran et al., 2010). Though proteases are produced by variety of bacteria such as Bacillus, Pseudomonas aeruginosa, Flavobacterium, Clostridium, Staphylococcus aureus, Achromo-bacter, Thermoactinomycesand species belonging to Streptomyces, Bacillus is the major source and secretes a variety of soluble extracellular enzymes which reflect the diversity of their habitats (Nirmal et al., 2011). 2.5.1.1.Proteases from neutralophiles Neutralophiles are organisms that exhibit optimum growth at neutral pH range (Horikoshi, 1999). Their biochemical diversity significantly contributes in diversifying the protease applications, and their market value (Moon et al., 1994). Bacillus subtilisandBacillus licheniformisare the major and highly exploited neutralophilic organisms for alkaline protease production. Members of the subtilisin super family of proteases that are used in almost all of the technical protease application areas today are obtained from these groups (Maurer, 2004). 2.5.1.2.Proteases from alkaliphiles Alkaliphiles are organisms isolated from extremely alkaline environments such as soda lake, having their optimum growth pH above 9 (Horikoshi, 1999). Examples of alkaliphilic microorganisms producing alkaline proteases include Bacillus firmus, Bacillus lentus, and alkaliphilic Actinomycetes (Moon et al., 1994). Proteases from these sources are extremely stable at high pH; as a result, they draw the attentions of many biotechnological companies and researchers in the world (Patel et al., 2006). 10 2.6. Protease Production Methods Selection of best fermentation technique and optimization of cultivation conditions offer numerous advantages in reducing cost of enzyme production and increasing enzyme productivity (Gizachew, 2009). Currently, enzyme production from microorganisms can be achieved using SmF and SSF. 2.6.1. Submerged fermentation (SmF) Submerged fermentation is the cultivation of microorganisms in liquid nutrient broth to produce enzymes (Gangadharan et al., 2008). This involves growing carefully selected microorganisms in closed vessels containing a rich broth of nutrient medium and a high concentration of oxygen. As the microorganisms break down the nutrients, they release the desired enzymes into solution. SmF has been traditionally used for the production of industrially important enzymes because of the ease of control of different parameters such as pH, temperature, aeration, and moisture content (Haddaoui et al., 1999). Despite of this importance, this enzyme production technique has several drawbacks. Some of them are: (i) uses expensive synthetic media, (ii) consumes high volumes of water and discards high volume of polluting effluents, (iii) requires high level of air and (iv) offers low and diluted products that need further down streaming process and costs (Gangadharan et al., 2008). 2.6.2. Solid state fermentation (SSF) Solid-state fermentation (SSF) is defined as the growth of microorganisms on moist solid substrates in the absence or low of free flowing water. In the SSF process, the solid substrate not only supplies the nutrients to the cultures but also serves as an anchorage for the growth of microbial cells (Kar et al., 2010; Perez et al., 2009). SSF systems appear promising due to the natural potential and advantages they offer. Since SmF can be considered as a violation of their natural habitat of the microorganisms, especially for fungi, SSF is by far better than SmF (Singhania et al., 2010). Due to the advantages of SSF over SmF, recently SSF has been reported 9 to be the most appropriate process of enzyme production especially for developing countries (Pandey, 2003; Serin et al., 2012). Furthermore, use of agricultural wastes has made SSF an attractive method of enzyme production (Serin et al., 2012). The major factors that affect 11 microbial synthesis of enzymes in SSF system include selection of a suitable substrate and microorganism, inoculums concentration, pH, temperature and moisture level (Barrios-Gonzalez et al., 2009). Thus, optimization of fermentation conditions during fermentation time is essential to increase productivity of the organisms and to extract enzymes that have better characteristics (Pandey et al., 2000). 2.7. Protease Assay The original protease assay uses casein as a substrate and involved TCA (trichloroacetic acid) precipitation of the undigested substrate, followed by photometric quantification of the released aromatic amino acids, using L-tyrosine as a standard. Due to their compact conformation, native proteins are generally not very susceptible to degradation by proteases. Protein substrates for proteases are most often hemoglobin or casein and must be completely soluble in buffer. Casein precipitates below 6, so it is used at neutral to alkaline pH (Sumantha et al., 2006). Peptide bonds are more exposed and liable to proteolytic attack when proteins are unfolded due to denaturation. Diazotised protein allows measurement of solubilised peptide with a visible range colorimeter. Hence, pH and temperature curves should be carried out to determine the individual requirements of the system. Assay for proteases generally involves incubating the enzyme with its substrate for a specific time period, arresting the reaction with TCA, and measuring the absorbance of the solubilised peptide (Sumantha et al., 2006). 2.8. Factors Affecting Activity and Stability of Proteases It is well established that extracellular protease production in microorganisms is greatly influenced by media components and physicochemical factors. Therefore, various carbon and nitrogen nutrient cost-effective substrates, divalent metal ions, environmental and fermentation parameters such as pH, incubation temperature, time aeration, agitation speeds, inoculums ages and density were found to affect the production of proteases (Oskouie et al., 2007; Qureshi et al., 2011). 12 2.8.1. Effect of pH The important characteristic of most alkalophilic microorganisms is their strong dependence on the extracellular pH for cell growth and enzyme production. Initial pH of the medium required for obtaining maximum production depends not only upon the bacterium but also upon the ingredients of the medium. Maximum alkaline protease production has been reported from different pH ranges (7-11) by different Bacillus species. The pH requirements vary from species to species or even in different strains of the same species isolated from different habitats. Some bacterial cultures in unbuffered media have been observed to exert a change in pH following the growth and alkaline protease production (Nadeem, 2009). The advantage in the use of carbonate in the medium for an alkaline protease has been well demonstrated. The culture pH also strongly affects many enzymatic processes and transport of various components across the cell membrane (Nirmal et al., 2011). 2.8.2. Effect of temperature and incubation period The mechanism of temperature control of enzyme production is not well understood. However, studies by Frankena et al. (1986) showed that a link existed between enzyme synthesis and energy metabolism in bacilli, which was controlled by temperature and oxygen uptake. Incubation period for maximum yield of enzyme varies among various species or even in the same species isolated from various sources. Many workers have reported a broad incubation period ranging from 36 to 96 h for the maximum yield of protease enzyme by Bacillus strains (Nadeem, 2009). 2.8.3. Effect of substrate The production of enzymes is highly influenced by carbon and nitrogen sources. A number of carbon sources such as glucose, sucrose, fructose, glycerol etc. have been used as carbon sources for protease production. Studies have also indicated that a high carbohydrate concentration repressed enzyme production. Therefore, carbohydrates can be added either continuously or in aliquots (fed batch) throughout the fermentation to supplement the exhausted component (Gitishree and Prasad, 2010). 13 Organic nitrogen sources like soya bean meal, corn step liquor, soya oil, corn glutan etc as well as inorganic nitrogen such as nitrates or ammonium salts, amino acids etc have been used for protease production. Complex nitrogen source is preferred as it is slowly degraded in medium resulting in the availability of low levels of amino acids/peptides in the medium which act as inducers of protease production (Nadeem 2009; Nirmal et al., 2011). Cells may require divalent cations for the production of proteases and their activity. Presence of various metal ions in the growth medium affects the production of enzymes including improvement of alkaline protease activity. Ca2+ stabilizes the structure of most of microbial alkaline proteases and results in increased proteolytic activity of the enzyme. The other metal ions that have been reported to affect proteolytic activity of bacterial alkaline proteases are Mg2+, Fe3+, Zn2+, Mn2+, K+, Co2+and Cu2+ (Nadeem, 2009). 2.8.4. Effect of moisture content Moisture is one of the most important parameters that influences the growth of the organism and thereby enzyme production in SSF (Mrudula et al., 2011). Moisture is causes swelling of the substrates, thereby facilitating better utilization of the substrate by microorganisms (Mrudula et al., 2011). Low and high moisture levels of the substrate affect the growth of the microorganism resulting in lowing enzyme production and stability. On the other hand, high moisture content leads to reduction in substrate porosity, changes in the structure of substrate particles and reduction of gas volume (Kunamneni et al., 2005). 2.8.5. Time course Maximum production of enzyme is related to incubation time and become high when the cell population entered into stationary phase of growth. In addition, the incubation time used for achieving the maximum enzyme level is governed by the characteristic of the culture and is based on growth rate and enzyme production (Serin et al., 2012). Thus, knowing maximum protease production period could be beneficial in managing production cost associated with incubation time. 14 2.8.6. Inoculum size Inoculum size is an important factor for the production of enzyme. Lower inoculum size results in a lower number of cells in the production medium while higher inoculums level leads to rapid utilization of substrate in a short period. Hence, using of optimum inoculum size is important requirement to utilize the substrate and to produce the desired products (Saxena and Singh, 2011). 2.9. Industrial Application of Proteases Proteases have several industrial applications. These include: as processing aid in leather tanning industries, as detergent additive, in protein hydrolysis, in pharmaceuticals production, and in chemical synthesis (Gupta et al., 2002). According to Rao et al. (1998), Proteases account more than 25% of the global enzyme market. 2.9.1. Application of proteases in leather industry The global environment is gradually deteriorating because of the socio-economic activities of humankind such as processing industries. Many industrial processes cause adverse changes in the immediate environmental change and therefore being challenged by society. Of these, leather industries and the increased amount of feathers generated by commercial poultry processing may represent a pollution problem and needs adequate management (Shih, 1993). Leather processing involves a series of unit operations. At each stage, various chemicals are used and varieties of materials are expelled (Thanikaivelan et al., 2004). Depilation or dehairing of hides and skins in leather industry is traditionally done with chemical methods using lime, sodium sulfide, etc, which contributes to 80-90% of the total pollution load in the leather industry and generates noxious gases as well as solid wastes, e.g. hydrogen sulfide and lime (Thanikaivelan et al., 2004). Therefore, leather industry is one of the industries looking up to enzymes to reduce the impact of tanning processes on the environment (Sundararajan et al., 2010). The enzymatic treatment destroys undesirable pigments, increases the skin area and thereby clean hide is produced. Bating is traditionally an enzymatic process involving pancreatic 15 proteases. However, recently, the use of microbial alkaline proteases has become popular. Alkaline proteases speed up the process of dehairing, because the alkaline conditions enable the swelling of hair roots; and the subsequent attack of protease on the hair follicle protein allows easy removal of the hair (Gupta, 2002a; Genckal, 2004; Ikram, 2008; Nadeem, 2009; Ray, 2012). There are three series of unit operation that involve leather processing. 1) Pre-tanning operation stage is the stage that is used to clean hide or skin in leather industry. The non-collagen part of hide or skin proteins such as albumin, globulin, mucoids, and fibrous proteins such as elastin, keratin, and reticulin are removed during this stage (Sivasubramanian et al., 2008). (2) The tanning operation stage is a step that is used to stabilise the skin or hide matrix and (3) Post-tanning or finishing operations is the stage that is used to add aesthetic quality of leather (Thanikaivelan et al., 2005). In pre-tanning stage, hide or skin undergoes series of treatment stages. These include: raw skin preservation, socking, liming, dehairing and deliming, bating, degreasing, and pickling. The pretanning stage uses several chemicals such as sodium sulphide, sodium chloride, lime, chlorinated compounds and others that contribute for the generation of 80-90% of the total pollution load released by leather industry (Thanikiavelan et al., 2004). Of these, dehairing accounts for one third of these total pollution generated by leather industry (Kamini, et al., 1999). The use of alkaline protease in soaking, dehairing and tanning shown to greatly reduce the amount of pollution generated. Soaking is a key step which prepares the hide for subsequent operation step by cleaning and softening of hides and skins with water. This process results in solubilisation and elimination of salts and globular proteins contained within the fibrous structure (Thanikaivelan et al., 2004). It uses cured skin and is usually carried out under alkaline condition. Water, antiseptics such as sodium hypochlorite, sodium pentachlorophenate, formic acid, and so on are used in soaking. Addition of chemicals like sodium sulphide or sodium tetrasulphide aids the soaking process. It has been reported that the use of alkaline proteases aid the soaking stage by breaking soluble proteins of the inside matrix, and release salts and hyluaronic acid. As a result, water uptake facilitated at alkaline at an alkaline pH (Kamini et al., 1999). 16 Dehairing is also an important operation in tanneries conventionally practiced using lime and sodium sulphide (Thanikaivelan et al., 2004). In this process, the skin/hide is painted with sulphide which helps to reduce the disulphide bond that is responsible for attachment of hair keratin in epidermis. This brings about complete removal of hair, but the hair root remained within skin (Sivasubramanian et al., 2008). In this process, lime contributes to the dehairing process by opening up the collagen fiber structure. The use of alkaline protease has proven superior and efficient for selective removal of the non-collagen part of hide/skin (Kamini et al., 1999). Compared to conventional dehairing, the use of alkaline protease for dehairing has the following advantages (Thanikaivelan et al., 2005; Mukhtar and Ul-Haq, 2008). (1). Significant reduction or even complete elimination of the use of sodium sulphide. (2). their non-polluting effect and biodegradability. (3). Activity under mild conditions. (4). Reduction in dehairing time. (5). their specificity. (6). Recovery of hair of good quality and strength with a good saleable feature that can be used to develop animal feed additives. (7). Creation of an ecologically conducive atmosphere for the workers. Thus, the skin/hide easily handled by work men. (8). enzymatically dehaired leathers have shown better strength properties and greater surface area. (9). Simplification of pre-tanning processes by cutting down one step. The advantages of enzymatic dehairing include hair-saving dehairing process, a reduction of sulfide content in the effluent, recovery of hair which is of good quality and elimination of the bate in the de-liming (Choudhary et al., 2004; Brandelli, 2008; Arunachalam and Saritha, 2009). Enzyme produced by Bacillus subtilis S14 has a potential to complete elimination of the need for toxic sodium sulfide during dehairing process in leather industry (Macedo et al., 2005). Therefore, the ever increasing attention to the environmental impact of leather industry has necessitated for the development of enzyme based processes as potent alternatives to pollution causing chemicals. Keratinolytic proteases lacking collagenolytic and having mild elastolytic activities are increasingly being explored for dehairing process because these enzymes would help in the selective breakdown of keratin tissue in the follicle, thereby pulling out intact hairs without affecting the tensile strength of leather (Macedo et al., 2005). B. subtilis S14 produces a 17 keratinolytic protease (KerS14), which does not have any detectable effect on collagen that is a crucial property for an enzyme intended to be used in skin dehairing (Macedo et al., 2008). Therefore, introduction of alkaline proteases for leather processing have a potential to reduce environmental pollution, decrease processing time and improve leather quality. 2.9.2. Food and feed industry Proteases find huge potential in various food and feed industrial applications such as in dairy industry (milk protein-casein and whey protein hydrolysis for use in cheese flavour development), baking industry (treatment of flour in the manufacture of baked goods and improvement of dough texture, flavour, and colour in cookies, etc.), brewing industry, soy protein hydrolysis, soy sauce production, gelatine hydrolysis, meat protein recovery, fish protein hydrolysis and meat tenderization)and improves digestibility of animal feeds (Gupta 2002a; Sumanthaet al., 2006; Ikram, 2008; Nadeem, 2009). 2.9.3. Dairy industry The major application of proteases in dairy industries is the manufacture of cheese. In cheese making, the primary function of proteases is to hydrolyze the specific peptide bond to generate pk-casein and macro peptides. The most significant property of acidic proteases is the ability to coagulate milk proteins (casein) to form curds from which cheese is prepared after the removal of whey. By virtue of this property, microbial acidic proteases have largely replaced the calf enzyme (rennet), facilitating the expansion of the cheese manufacture industry whose development was hurdled by animal rights issues. Alkaline protease was also used for the production of whey protein hydrolysate, using cheese whey in an industrial whey bioconversion process. The proteases produced by GRAS (generally regarded as safe) microbes such as Bacillus subtilis, Mucormichei, and Endothiaparasitica have been used in cheese production It is also involved in lactose reduction and flavour modification in dairy applications (Gupta,2002a; Sumanthaet al., 2006; Ikram, 2008 Nadeem 2009; Vishwanatha,2009; Ray, 2012). 2.9.4. Baking Industry Proteolytic enzymes are used for processing strong gluten flours with high resistance and elasticity and low extensibility. The dough obtained from strong gluten flours cannot expand 18 under pressure of the gas fermentation which shows that it has little capacity to retain the gas. Dough elasticity is improved at low doses of protease and it is reduced at higher doses. A limited action of proteases causes weakening of the gluten network, while a strong action destroys this network, completely loses its elasticity and the dough becomes sticky Proteases degrade proteins in flour and improves the plastics proprieties of the dough, which makes the dough easier to handle during the technological process for baking biscuits, crackers and cookies (Sumanthaet al., 2006; Nadeem 2009). 2.9.5. Brewing industry Proteases are used in brewing industry for extracting sufficient proteins from malt and barley and for obtaining the desired level of nitrogen nutrients. In the production of brewing wort protease are used to solublize protein from barley adjuncts, thereby releasing peptides and amino acids which can fulfill the requirement of the nitrogen supply. The proteolytic enzymes are used in chill proofing, a treatment designed to prevent the formation of precipitates during cold storage. In beer, hazes are formed due to the presence of proteinanceous substances which also precipitate the polyphenols and oligosaccharides. Hydrolysis of the protein components prevents aggregation of the insoluble complex and hence used as seasoning materials from the foods containing various proteins, the degradation of the turbidity complex resulting from protein in fruit juices and alcoholic liquors, and the improvement of quality of protein-rich foods (Sumanthaet al., 2006). 2.9.6. Manufacture of soy products Proteases have been used from ancient times to prepare soy sauce and other soy products that are known to be rich sources of proteins. Proteolytic modification of soy proteins helps to improve their functional properties such as high solubility, good protein yield, and low bitterness. The hydrolysate is used in protein-fortified soft drinks and in the formulation of dietetic feeds. They are also known to be highly digestible and nutritious, and affect a number of physiological activities such as antioxidative activity, fibrinolytic activity, lowering of blood pressure, and prevention of osteoporosis (Kim et al., 2011). Microorganisms including Bacillus, Aspergillus, 19 and Rhizopusspecies and proteases are commonly used as a starter for fermenting soybeans (Genckal, 2004). 2.9.7. Removal of bitter components of protein hydrolysates Hydrolysis of food proteins is widely employed for value addition through improvement of nutritional characteristics, retarding deterioration, improvement of functional properties and removal of toxic or inhibitory ingredients. Proteases are used to hydrolyse proteins from plants and animals for the production of hydrolysates of well-defined peptide profiles of high nutritional value. These protein hydrolysates play an important role in blood pressure regulation and are used in infant food formulations specific therapeutic dietary products and the fortification of fruit juices and soft drinks. In recent years there has been substantial interest in developing enzymatic methods for the hydrolysis of soya protein, gelatin, casein, whey and other proteins in order to prepare protein hydrolysates of high nutritional value (Singhal et al., 2012). In developing commercial products from these proteins, emphasis is placed on achieving a consistent product in high yields, having desirable flavour, nutritional and/or functional properties (Genckal, 2004; Ikram, 2008). One of the attributes that reduces the consumer acceptance of protein hydrolysates is the bitterness caused by the presence of low molecular weight (>10 kDa) peptides containing pro, leu, tyr, phe, ala etc in specific combinations. The peptidases that can cleave these AA are valuable in debittering protein hydrolysates (Rao et al., 1998). 2.9.8. Feed processing Enzymes have been used for decades to improve the utilization of cattle, swine and poultry diets. Protease enzymes may improve the digestion of cereal grains, because starch digestion is partially a function of the protein- starch matrix within the seed. Treating steam flaked sorghum with an enzyme mixture improved weight gain and feed efficiency. Keratinolytic activity of alkaline protease has also been exploited in the production of proteinaceous fodder from waste feathers or keratin-containing materials. Feather meal is relatively inexpensive and is shown to be superior to soybean meal in terms of total cysteine, valine and threonine content, and the Hydrolyzed meal can replace soybean meal at 7% dietary level. The crude enzyme can also serve 20 as a nutraceutical product, leading to significant improvement in broiler performance. Papain and bromelain have been used to improve the nutritional value of feeds (Genckal, 2004; Ikram, 2008; Nadeem 2009). 2.9.9. Detergent industry Enzymes have long been of interest to the detergent industry for their ability to aid in the removal of proteinaceous stains and to deliver unique benefits that cannot otherwise be obtained with conventional detergent technologies. Applications of detergent proteases have grown substantially and the largest application is in household laundry detergent formulations. The increased reliance of detergent manufacturers on enzyme technology is because of consumerrecognizable cleaning benefits, the addition of completely new performance benefits, fabric restoration and an increased performance/cost ratio, because of the availability of more efficient enzymes and the industry trend toward reduced pricing (Shamkant and Raghunath, 2013). In addition, enzyme suppliers and detergent manufacturers are actively pursuing the development of new enzyme activities that address the consumer-expressed need for improved cleaning, fabric care and antimicrobial benefits. Apart from their use in laundry detergents, proteases are also popular in the formulation of household dishwashing detergents and both industrial and institutional cleaning detergents (Gupta, 2002a; Genckal, 2004; Ikram, 2008; Nadeem, 2009; Ray, 2012). 2.9.10. Medical and pharmaceutical industry Alkaline proteases are used for developing products of medical importance. These include elastolytic activity for the preparation of elastoterase, which was applied for the treatment ofburns, purulent wounds, carbuncles, furuncles and deep abscesses, asthrombolytic agent having fibrinolytic activity (Gupta, 2002a ; Genckal, 2004; Ikram,, 2008; Nadeem, 2009; Ray, 2012). 21 2.9.11. Photographic industry Alkaline proteases play a crucial role in the bioprocessing of used X-ray or photographic films for silver recovery. Conventionally, this silver is recovered by burning the films, which causes undesirable environmental pollution. Furthermore, base film made of polyester cannot be recovered using this method. Since the silver is bound to gelatin, it is possible to extract silver from the protein layer by proteolytic treatments. Proteolytic hydrolysis of gelatin not only helps in extracting silver, but also the polyester film base can be recycled (Gupta, 2002a; Genckal, 2004; Nadeem, 2009; Ray, 2012). 2.9.12. Chemical industry Proteases have been used successfully for the synthesis of dipeptides and tripeptide, regioselective sugar esterification and dia-stereoselective hydrolysis of peptide esters. Enzymatic peptide synthesis offers several advantages over chemical methods, e.g. reactions can be performed stereospecifically and reactants do not require side-chain protection, increased solubility of non-polar substrates, or shifting thermodynamic equilibria to favor synthesis over hydrolysis. Enzymatically synthesized small peptides (usually di or tripetides) are being used successfully for human and animal nutrition and also as pharmaceuticals and agrochemicals. Some relevant examples are the synthesis of the leading non-caloric sweetener aspartame, the lysine sweet peptide, kyotorphin, angiotensin, enkephalin and dynorphin and some nutritional dipeptides and tripeptides (Keivan et al., 2009). Protease are also used for the production of biodegradable films, coatings and glues from keratinous waste products like hair, feathers, skin, fur, animal hooves, horns etc. for compostable packaging, agricultural films or edible film applications. Keratin structure is chemically modified and hydrolyzed to produce stable dispersions for such applications (Gupta, 2002a; Genckal, 2004). 2.9.13. Textile industry One of the least explored areas for the use of proteases is the silk industry and only a few patents have been filed describing the use of proteases for the degumming of silk. Sericin, which is about 22 25% of the total weight of raw silk, covers the periphery of the raw silk fibers, thus providing the rough texture of the silk fibers. This sericin is conventionally removed from the inner core of fibroin by conducting shrink-proofing and twist-setting for the silk yarns, using starch. The process is generally expensive and therefore an alternative method suggested is the use of enzyme preparations, such as protease, for degumming the silk prior to dyeing (Gupta, 2002a; Genckal, 2004; Nadeem, 2009; Ray, 2012). 2.9.14. Management of industrial and household wastes The global environment is gradually deteriorating because of the socio-economic activities of humankind such as processing industries. Many industrial processes cause adverse changes in the immediate environmental change and therefore being challenged by society. Of these, leather industries and the increased amount of feathers generated by commercial poultry processing may represent a pollution problem and needs adequate management. In this regard, the use of alkaline protease in the management of wastes from various industries and household activities opened up a new era in the use of proteases in waste management. Proteases solubilize proteinaceous waste and thus help lower the biological oxygen demand of aquatic systems. Alkaline protease from B. subtilis was used for the management of waste feathers from poultry slaughter houses (Gupta, 2002a; Genckal, 2004; Ikram, 2008; Nadeem, 2009; Ray, 2012). 2.10. Status of Research and Potential Applications of Proteases in Ethiopia In Ethiopia, isolation of protease was conducted by Gessesse (1997), and Gessesse and Gashe (1997) and Gessesse et al., (2003).These reports describe the isolation of Bacillus species AR 009 and B. pseudofirmusAL-89 from an alkaline soda lake in the Ethiopian Rift Valley Area. The use of nug meal as a low-cost substrate for the production of alkaline protease was also described with the intent of practical applications. Some studies suggested the potential applications for the enzymatic and/or microbiological hydrolysis of feather to be used as animal feed supplement (Genckal, 2004). In recent years, limited efforts are also being made to improve the management of tannery wastes in the local industries using proteases (Gessesse et al., 2011). It is therefore crucial to continue the efforts of searching for more potent isolates in the environment as there are plenty of potential applications in the food industries, animal feed 23 processing and management of wastes of various industrial activities and municipal household garbage wastes. 24 3. MATERIALS AND METHODS 3.1. Description of the Study Area The study was conducted at the University of Gondar, Department of Biotechnology, Molecular Biology Laboratory, Gondar town, which is found in North West Ethiopia, 730 km away from the capital city of Ethiopia, Addis Ababa. Geographically, the town is located at 12° 36’ North latitude and 37° 28’ East longitude with an elevation of 2133 meters above sea level. Average maximum and minimum temperature is 29°C (in March and May) and 10°C (in January and December), respectively. The mean relative humidity for an average year is recorded as 55.7 % and on monthly basis it ranges from 40 % in January to 79 % in July (Central Statistics Office, 2011). Ethiopians are believed to have been practicing traditional leather processing since their ancient civilizations. Local people around Gondar town are also using this activity to make their beds, shoes and cushions by embedding the skin in those local ponds to remove the hair from the skin. 3.2. Research Design The design of the research involved screening for protease producing bacterial species from randomly selected water and soil samples and experimentally determining both optimal growth and reaction conditions for maximum production of protease. All experiments for protease production were conducted in triplicate with Erlenmeyer flasks of 250 ml capacity and their average values taken. The experimental design used for the optimization of cultivation conditions was conducted following the OVAT (One Variable At a Time) method (Abdel-Fattah et al., 2013). 3.3. Sample Collection and Isolation of Protease Producing Isolates Samples were collected from traditional leather processing ponds/wastes (water and soil from stagnant pond used for dehairing) and was kept in sterile tubes in refrigerator, at 4°C until used for further investigation. Isolation of protease producing microorganisms were carried out after enrichment using solid state fermentation medium containing (g/g) wheat bran, 10; K2HPO4, 25 0.1; MgSO4, 7H2O, 0.02; CaCl2, 0.01; and casein, 1.0 in a 250ml Using Erlenmeyer flask, moistening agent (distilled water) were added in such a way to give final bran to moisture ratio of 1:3, thoroughly mixed, and autoclaved at 121 ºC for 15 minutes. Then, each flask was inoculated with 10 % (v/w) aliquots of mud suspensions as inoculums and incubated at 37 °C for 5 days (Ghasemi et al., 2011). From thoroughly mixed enriched fermented solid substrate of each sample, one gram was taken and suspended into 30 ml glass tube containing five ml of sterilized distilled water. Then the glass tube was placed on a 121 rpm shaker for 30 minutes at room temperature. This suspension was serially diluted (10-1to 10 -12 ) and spread on agar plates. Individual colonies were isolated and screened for protease production (Rasooli et al., 2008). 3.4. Screening for Protease Production Screening of isolates for protease production was carried out using casein-yeast extract peptone (CYP) agar medium containing (g/l): casein, 10; bacteriological peptone, 5; yeast extract, 1; K2HPO4, 1; MgSO4.7H2O, 0.2; CaCl2, 0.1; and agar, 15. (Amare Gessesse et al., 2003). After inoculation, the plates were incubated at 37 °C for 48 hours. Formation of halo zone around the colonies, resulting from casein hydrolysis was taken as positive for proteolytic activity. These colonies were isolated and streaked repeatedly in fresh plates until single uniform colonies were obtained (Amare Gessesse et al., 2003). To select an isolate which gives protease with high activity, a loop full of culture from agar plate was taken and inoculated into 30 ml glass tube containing 5 ml of protease production medium and incubated overnight at 121 rpm at room temperature. Then, 5 % (v/v) of the 16 hr inoculum was inoculated into 50 ml of same medium kept in 250 ml Erlenmeyer flask and incubated with rotary shaking (121 rpm) at room temperature for 5 days. Five ml of the fermented broth was taken and centrifuged at 6000 rpm for 5 minutes and the cell free supernatant was used as enzyme source (Alkando et al., 2011). 26 3.5. Preparation of Substrates for Solid State Fermentation Agricultural residues namely wheat bran and rice bran were collected from local market in Gondar town. Before using these substrates for fermentation, the unnecessary parts of the substrates such as adhered surface dust particles were first separated and removed by washing with distilled water. After that, the remaining useful materials were sun-dried and ground to small size in a mixer grinder and finally used as a substrate for the production of protease under SSF (Soni et al., 2003). 3.6. Solid State Fermentation SSF medium containing (g/g): wheat bran, 10; K 2HPO4, 0.1; MgSO4. 7H2O, 0.02; CaCl2 0.01; and casein, 1.0 was prepared in a 250 ml Erlenmeyer flask and the solid substrate to moistening agent ratio was adjusted to 1:3, unless stated otherwise. After autoclaving, sterile sodium carbonate was added to give a final concentration of 10% (w/w), inoculated and incubated at 37°C for 5 days. From the fermented substrate, alkaline protease was harvested by soaking the fermented solid with ten volumes of distilled water per gram solid substrate (wheat bran), in shaking (121rpm) condition for 30 minutes at room temperature (Soni et al., 2003). At the end of the extraction, the suspension was hand squeezed through a double layered muslin cloth and the particulate materials clarified by centrifugation at 10,000 rpm for 5 minutes. 3.7. Determination of the Protease Activity of Selected Isolates 3.7.1. Protease assay Protease activity was determined using casein as a substrate as described by Hema and Shiny (2012). The reaction mixture contained a total volume of 2 ml which in turn was composed of 1 ml of 1% casein in 50 mM sodium phosphate buffer (pH 7) and 1 ml enzyme solution. After 20 min of incubation at 37°C, the reaction was terminated by adding 2 ml of 10% trichloroacetic acid (TCA) and again incubated at 37°C for 20 min. After separation of the un-reacted casein precipitate by centrifugation at 10000 rpm for 15 min, 0.5 ml of clear supernatant was mixed with 2.5 ml of 0.5M Na2CO3 and 0.5 ml of 1N Folin-Ciocalteau’s phenol reagent. After incubation for 20 min at 37°C, absorbance was measured at 660 nm against a reagent blank. One 27 unit of protease activity is defined as the amount of enzyme that releases 1 µg amino acid equivalent to tyrosine per minute under the standard assay conditions (Sevic and Demirkan, 2011). Units/ml = μ mole of tyrosine x reaction vol Sample vol x reaction time x vol assay (Source:Folin and Ciocalteu, 1929). 3.7.2. Tyrosine calibration curve As a reference to protease enzyme activity, tyrosine standard curve was generated using an appropriate amount of tyrosine diluted in water. The suitably diluted samples (0.1 – 1.5 mg/ml) were treated similar to the experimental enzyme catalyzed reaction mixture and then were measured using a spectrophotometer at a wavelength of 660 nm (Hema and Shiny, 2012). 3.8. Phenotypic Characterization of the Bacterial Isolates 3.8.1. Macroscopic characterization of isolates Colony characteristics such as margin, elevation, opacity, pigment and shape were investigated microscopically and by direct observation of the 24 hours old colony on the nutrient agar plate (Duncan, 2005). 3.8.2. Microscopic characterization of isolates Gram staining and endo-spore staining features as well as motility of microorganisms were studied microscopically. 3.8.2.1.Gram staining This was carried out by using standard techniques with a step-wise application of Crystal violet solution, iodine solution, ethanol (95%) and Safranin solution as described in Harley and Prescott (2002). 28 3.8.2.2.Motility test Bacterial motility was observed directly from examination of the culture tubes containing semisolid media of nutrient agar containing casein substrate following incubation. Growth in semisolid medium was spread out from the line of inoculation for motile organisms. Highly motile organisms were providing growth throughout the tube. Growth of non motile organisms only occurs along the stab line (Murray et al., 2007). 3.8.2.3.Endospore staining Endospore staining was carried out by preparing heat fixed smears from a 24 h old bacterial culture on clean microscopic slides. The slides were then covered with Malachite green and placed in a beaker that had been kept in a boiling water bath for 3 to 5 minutes to allow the dye to penetrate the endospore. After counterstaining the vegetative cells with Safranin solution, the bacteria were observed using a standard microscope (Harley and Prescott, 2002). 3.8.3. Biochemical characterization of isolates A loop-full of sample from an overnight culture was streaked on to nutrient agar plate and incubated for 24 hrs at 37°C. From the resulting agar culture, a loop-full of culture was again added to media containing different biochemicals and incubated at appropriate temperature for 24 hours. Presence or absence of changes in the media was recorded as positive and negative, respectively, and the results were interpreted as per the information provided by Bergey’s Manual of Determinative Bacteriology (Holt et al., 1994) used for identification of bacterial isolates. 3.8.3.1.Catalase test A thick emulsion was prepared on a clean slide for each bacterial isolate. Three drops of 3% hydrogen peroxide were added on each of the slides. Formation of bubbles was recorded as positive result (Adetunji et al., 2012). 29 3.8.3.2.Starch hydrolysis This test was carried out by dividing starch agar plate into three equal sectors using a marker. After labeling the sectors with the isolates’s code, the test organisms (isolates) were spot inoculated and incubated for 24 h (Harley and Prescott, 2002). Zone of hydrolysis of starch was detected as a brownish clear zone in a blue black background after flooding the starch agar plate with iodine solution. The presence of zone of hydrolysis on the plate indicated the ability of the test organism to metabolize starch. 3.8.3.3.Urea hydrolysis Urease test was carried out by preparing urea broth containing phenol red as pH indicator. After inoculating the broth with the test isolate and incubating the culture for 24 h, color change of the broth from red to pink was observed and recorded as a positive result for urease test (Srinivas et al., 2013). 3.8.3.4.Carbohydrate fermentation tests Carbohydrate fermentation patterns of microorganisms were studied using media containing different carbohydrates as carbon source and phenol red as the pH indicator. The experiment involved both control and experimental groups. The fermentation of carbohydrates such as glucose, lactose, galactose, D-xylose, mannitol and cellulose was noticed by observing color change from red to yellow after 24 hours of incubation (Harley and Prescott, 2002). 3.8.3.5.Gas production using triple sugar iron test (TSI) Gas production was detected using TSI agar slants which were prepared from a mixture of agar, a pH-sensitive dye (phenol red), 1% lactose, 1% sucrose, 0.1% glucose, sodium thiosulfate and ferrous sulfate (Harley and Prescott, 2002; Sharma, 2007). The bacterial isolate to be studied was inoculated both by streaking on slant and stabbing the butt. After incubating the inoculated TSI agar slant tubes for 24 hours, presence of H2S, color change on the slant and in the butt were observed and interpreted according to Sharma (2007). Production of H2S was indicated by the blackening of the TSI medium. 30 3.9. Seed Culture Medium For enzyme production, bacterial cells from a 24 h aged culture were inoculated into 100 ml Erlenmeyer flasks containing 50 ml of sterile inoculation medium containing glucose, CaCl2, K2HPO4 and MgSO4 and casein as substrate. The cultures were grown at 37oC for 24 h. After incubation for 24 h, 2% (v/v) of the culture was used to inoculate the production medium (Ghaemi et al., 2007). 3.10. Optimization of the Growth Conditions for Production of Protease 3.10.1. Effect of time on the production of protease To determine the optimum period for maximum production of protease, the culture in the medium containing wheat bran, peptone, yeast extracts, casein, CaCl2, K2HPO4 and MgSO4 was incubated at 37°C for 24-72 hrs and the protease activity was determined at 12 h intervals. Thus 2 ml of culture broth was collected after each interval and protease activity was determined as described above in section 3.7.1. 3.10.2. Effect of temperature on the production of protease The optimum temperature for protease production was determined by incubating inoculated production media at different temperatures (i.e. 25, 30, 37, 40, 45 and 50°C), for as long as the protease activity began to drop from the maximum. Protease activity was then determined for each culture every 12 hours till a decline in activity was observed by taking a cell free supernatant and testing using the method of Sevinc and Demirkan (2011). 3.10.3. Effect of pH on the production of protease The effect of pH on the production of protease was investigated by adjusting the pH of the production media to5.0, 6.0, 7.0, 8.0, and 9.0 and incubating at 37°C for as long as the protease activity began to drop from the maximum. Adjustment of pH was done using 1N NaOH and 31 0.1N HCl solutions. Following this, protease activity was determined for each culture every 12 hours till a decline in activity was observed using the method of Sevinc and Demirkan (2011). 3.10.4. Effect of carbon source on the production of protease Glucose, rice bran, wheat bran, and sucrose were used as carbon sources. The cultures were incubated at 37°C for as long as the protease activity began to drop from the maximum (Akcan, 2012). Protease activity for each culture was then determined every 12 hours using the method of Sevinc and Demirkan (2011). 3.10.5. Effect of nitrogen source on the production of protease Two different sources of nitrogen, viz. organic nitrogen and inorganic nitrogen were tested for their potentials to enhance protease production. The production medium was initially supplemented with different organic nitrogen sources such as yeast extract, peptone, casein, each at 1% (w/v) and inorganic nitrogen sources such as, (NH4)2SO4, and NH4Cl at 1% (w/v) were tested after incubating culture at 37oC for as long as the protease activity began to drop from the maximum (Akcan, 2012).The effect was studied by determining the protease activity for each culture every 12 hours till a decline in activity was noted as in sections 3.7.1. 3.10.6. Effect of NaCl concentration on the production of protease NaCl was added at various concentrations, i.e. 0.0, 0.2, 0.4, 0.6 and 0.8M, into the protease production medium and assay for crude enzyme (protease) activity was carried out by incubating each culture for as long as the protease activity began to drop from the maximum(Agrawa et al.,2012). Effect of concentration of NaCl was studied by determining the protease activity for each culture every 12 hours till a decline in activity was noted as in sections 3.7.1. 3.10.7. Effect of moisture level on protease production The effect of moisture level on protease production of the selected bacterial isolates (1% inoculum) was determined by adding moistening medium to wheat bran at level of 1:2, 1:3, 1:4 and 1:5 (w/v). SSF medium was incubated at 37°C and the crude enzymes were harvested to 32 determine protease activity every 12 hours until the activity began to show a decline. The procedures used to determine the activity of the crude enzyme were similar to those shown in sections 3.7.1. 3.10.8. Effect of inoculum size on protease production The effect of inoculums size on protease production of the selected bacterial isolates was assessed by inoculating the SSF medium (a medium composed of a1:3 wheat bran to moistening agent ratio) with inoculum size of 5%, 10%, 15% and 20%. Protease activity was determined for each culture using the same procedures indicated in sections 3.7.1. 3.11. Characterization of Protease 3.11.1. Effect of pH on the activity and stability of protease Crude enzyme obtained from each isolate was incubated for 20 minutes at pH 5, 6, 7, 8, 9, 10 and 11 with phosphate buffer (pH 7.0). The effect of pH on the protease activity was studied by determining the remaining activity following the standard protease assay procedures described above. The effect on the stability was studied by pre-incubating for 12 hours and determining the remaining activity following the standard protease assay procedures described above in section 3.7.1 (Oliveira et al., 2010). 3.11.2. Effect of temperature on the activity and stability of protease This experiment was performed by incubating protease for 20 min at different temperatures viz.: 30, 40, 50, 60, 70, 80 and 90ºC. The effect of temperature on the protease activity was studied by determining the remaining activity following the standard protease assay procedures described above. Whereas, the effect of temperature on the protease stability was studied by pre-incubating the crude enzyme for 12 hours and determining the remaining activity following the protease assay procedures described above from section 3.7.1. 33 3.12. Partial Purification of Crude Enzyme Partially purified enzymes were obtained by ammonium sulfate precipitation and dialysis using membrane tube (Saxena and Singh, 2011). Ammonium sulfate powder was added slowly to the crude enzymes until 80% saturation was reached and the crude enzymes were allowed to precipitate for 60 min with gentle mixing at room temperature. The precipitates were recovered by centrifugation at 12,000 rpm for 20 min at room temperature. The precipitates recovered from ammonium sulfate precipitation were dissolved in 0.1 M phosphate buffer (pH 7) for 4 h. Using membrane dialysis tube, the precipitates obtained from ammonium sulfate precipitation were dialyzed overnight against the same buffer and re-centrifuged. Finally, the supernatants were used as partially purified enzymes for further study. Enzyme activity was determined at each step by the assay method described above. 3.13. Data Analysis The enzymatic activity assay was performed in triplicate with three independent replicates. Statistical evaluation for significant differences between mean values was done using one-way ANOVA at 95% level (P ≤ 0.05) with the help of SPSS (version 16.0) statistical software and all graphical and tabular data were generated using Microsoft Excel 2007. 34 4. RESULTS AND DISCUSSION 4.1. Isolation, Screening and Selection of Protease Producing Bacteria 4.1.1. Isolation and screening of protease producing bacteria Based on colony morphology, a total of 147 colonies were isolated from the three different sample sources. Out of the total isolated colonies, 85 colonies (57.8%) were positive for protease production. As it can be seen from Table 1, the isolates showed a great variation in the size of the clear zone of hydrolysis they produced on milk agar plates ranging from the least 1 mm to the largest 20 mm. This indicates the possible capability of the isolates to produce potential protease, which could be used for different industrial applications. In addition, the capability of the isolates to hydrolyze milk agar is in good agreement with the earlier reported 1-20mm diameter of clear zone formed on casein agar (Akpomie et al., 2012; Ogbonnaya and Odiase, 2012; Verma et al., 2011). 4.1.2. Selection of the best protease producing bacteria From the total of 85 positive isolates, 15 isolates with relatively large clear zone of hydrolysis were selected for further investigation. The selection of potent bacteria was done by comparing the isolates with each other in terms of both their diameter of clear zone of hydrolysis and their protease activities (Table1). The results showed that the isolates with higher clear zone of hydrolysis also gave higher protease activities (Table1). This step resulted in selection of three potentially potent isolates, i.e. Ds-7 from Dashen soil, Ew-9 from Enfraz water and Sw-11 from Seveha water. 35 Table 1. Screening of the 15 protease producing isolates Sample sources Positive isolates Zone of Protease activity clearance (mm) after 48hrs (U/ml) Ds-6 11 14.6 Ds-7 14 24.1 Dashen Ds-8 08 9.2 Ds-9 12 17..7 Ds-10 10 12.5 Ew-5 11 9.7 Water sample from Ew-7 13 12.3 Enfraz Ew-8 09 7.0 Ew-9 14 14.7 Ew-11 12 11.5 Sw-7 09 9.5 Sw-8 10 10.6 Water sample from Sw-9 13 12.1 Seveha Sw-10 11 11.0 Sw-11 15 14.0 Soil samples collected From Brewery 36 Ds-7 Sw-11 Ew-9 Figure 1. Zone of hydrolysis of casein by the three selected isolates 4.2. Phenotypic Characterization of the Bacterial Isolates The isolates Ds-7, Ew-9 and Sw-11 were identified as spore-forming bacterial species that belong to the genus Bacillus based on the information obtained from Bergey’s Manual of Classification of Determinative Bacteriology (Table 2.). Although members of the genus Clostridiumare also spore-forming bacteria, the 3 isolates of this study do not belong to this genus as they are catalase positive and capable of growing under aerobic condition in the ordinary incubator. 37 Table 2. Morphological and biochemical characteristics of the selected bacterial isolates Bacterial Isolates Parameters Ds-7 Ew-9 Sw-11 Cell shape Long, Rod Long, Rod Short, Rod Cell arrangement Chain Pair Pair Colonial pigmentation White Red White Gram staining +ve +ve +ve Endospore staining +ve +ve +ve Motility test +ve +ve +ve Catalase test +ve +ve +ve Indole production -ve -ve -ve H2S production -ve -ve -ve Starch hydrolysis +ve +ve +ve Gelatin hydrolysis +ve +ve +ve Casein hydrolysis +ve +ve +ve Gas production -ve -ve -ve Urea hydrolysis -ve -ve -ve Glucose fermentation +ve +ve +ve Sucrose Fermentation +ve +ve +ve Key: +ve=Positive, -ve= Negative 4.3. Effect of Culture Conditions on Protease Production under SSF In this section, the results of the effect of time, growth temperature, medium pH, moisture level, carbon source, nitrogen source, NaCl concentration and inoculum size on protease production of the selected isolates are described and discussed. 38 4.3.1. Effect of time course on protease production In the present study, the optimum time for protease production from the three isolates was found to be 48 hrs with protease activities of 3.5 U/ml, 2.7 U/ml, and 4.2 U/ml, for Ds-7, Ew-9 and Sw11, respectively (Fig. 2). Though three of the isolates gave maximum protease at 48 hrs but isolate Sw-11 gave highest protease and followed by Ew-9 and Ds-7 this variation might be due to the inherent features of the isolates. After 48 hours of incubation time, there was neither further increase nor a pronounced drop in protease production. This might be due to the decrease in microbial growth associated with the depletion of available nutrient, loss of moisture content, production of toxic metabolites and autolysis caused by the protease produced (Sumantha et al., 2006). Protease Activity (U/ml) 12 10 8 Sw-11 6 Ew-9 4 Ds-7 2 0 24 36 48 60 72 Incubation time (hr) Figure 2 . Effect of incubation time on protease production These results are in accordance with observations made by Durhams (1987), Gessesse (1997) and Qadar et al. (2009), where maximum enzyme production was observed during growth of the culture at the late exponential phase and early stationary phase of the growth and thereafter the number of viable cells decreased due to depletion of readily available carbon sources and other nutrients. 39 4.3.2. Effect of temperature on the production of protease The optimum temperature for production of proteases by isolates Ew-9 and Sw-11 was found to be 37°C, which resulted in protease activities of 10.1 U/ml and 9.0 U/ml, respectively. Whereas for isolate Ds-7, maximum protease production (9.3 U/ml) was obtained at 40°C. Isolate Ew-9 gave highest protease as compared with the others and followed by isolate Ds-7 and Sw-11 respectively. This might be due to the fact these isolates prefer a mesophilic growth conditions. However, a considerable decrease in protease activity was observed with further increase in temperature beyond the maximum in all three isolates (Fig.3). It might be due the fact that at high temperature, the growth of the bacteria was hindered. Protease Activity (U/ml) 12 10 8 6 Ds-7 4 Ew-9 2 Sw-11 0 25 30 37 40 45 50 Incubation Temperature (°C) Figure 3. The effect of incubation temperature on protease production. According to the report of Abdel Nasser et al. (2007) high temperature may inactivate the expression of the gene responsible for the synthesis of protease enzyme. At relatively low temperature (< 25°C), protease production was very low probably due to slow growth of the bacterial isolates at low temperature. Several reports indicate that maximum protease production was achieved at 35-40°C for certain Bacillus spp. (Qadar et al., 2009; Kumara et al., 2012; Josephine et al., 2012). On the basis of the 40 temperature requirement for maximum protease production, it can be gathered that isolates Ds-7, Ew-9 and Sw-11 belong to the mesophilic protease producers. 4.3.3. Effect of initial pH on the production of protease The optimum pH for protease production for the three isolates was 7.0 although the enzyme was active in the pH range of 7- 11 (Fig. 4).At pH 7, the protease activities for Ds-7, Ew-9 and Sw-11 were 13.5 U/ml, 12.5 U/ml and 10.2 U/ml, respectively. As it is shown from the graph isolate Ds-7 gave highest protease and followed by isolates Ew-9 and Sw-11. This variation might be due to the fact these isolates were collected from different ponds and they prefer a neutral pH. However, from the survey of literature it can be seen that the optimum pH range for protease production is generally between 7 and 9 (Al-Shehri and Mostafa, 2004; Qadar et al., 2009; Sevinc and Demirkan, 2011; Josephine et al., 2012). Protease Activity (U/ml) 16 14 12 10 8 Ds-7 6 Ew-9 4 Sw-11 2 0 5 6 7 8 9 Initial pH of the media Figure 4. The effect of initial pH of the media on protease production Further increase in initial pH values resulted in the decrement of protease production. This might be because the isolates had preference for neutral pH to optimally grow in the medium (Gangadharan et al., 2006).Normally, Bacillus spp. prefer neutral or slightly alkaline or a range between 6.8 and 7.2 pH for protease production at the initial stage of fermentation (Benjamin et al., 2013). For bacteria isolated from mesophilic environments, reports from earlier studies 41 revealed that an optimum pH for protease production was pH 7 (Meenakshi et al., 2009; Ashwini et al., 2011). 4.3.4. Effect of different carbon sources on the production of protease Among the various carbon sources used in this study, the easily available complex carbon sources like wheat bran and rice bran were found to be the best for protease production by the selected isolates. Wheat bran showed maximum enzyme production which was even better than that produced on glucose for isolates Ds-7 (20.0 U/ml) and Ew-9 (12.9 U/ml), whereas glucose was better for isolate Sw-11 (12.8 U/ml) (Fig 5). All of the isolates gave different protease production in relation to different carbon sources, this variation might be due the inherent nature of the isolates. Protease Activity (U/ml) 25 y = -0.55x2 - 0.37x + 20.25 R² = 0.8475 y = 0.725x2 - 4.615x + 16.375 R² = 0.6703 20 y = -1.025x2 + 4.755x + 5.525 R² = 0.3057 15 Ds-7 Ew-9 10 Sw-11 5 0 Wheat bran Rice bran Glucose Sucrose Figure 5. The effect of different carbon sources on protease production Microbial growth medium for enzyme production at industrial scale takes about 30-40% of the production cost (Enshasy et al., 2008). By using wheat bran alone, appreciable amount of protease can be produced with reduced cost. The production of large amount of protease from complex carbon sources suggests the presence of enough nutrients in wheat bran that promote enzyme production and support very little growth of the isolates. 42 4.3.5. Effect of nitrogen source on the production of protease Effect of various nitrogen sources (organic and inorganic nitrogen sources) on protease production of the three selected isolates (i.e. Ds-7, Ew-9 and Sw-11) was also examined. It was observed that the growth medium containing casein yielded highest activity in isolates Ds-7 & Ew (i.e.33.5 U/ml & 37.6 U/ml respectively). Whereas yeast extract was highest for isolate Sw11 corresponding with 43 U/ml. This was followed by peptone, yeast extract, ammonium Protease Activity (U/ml) sulphate and ammonium chloride (Fig.6). 50 45 40 35 30 25 20 15 10 5 0 Ds-7 Ew-9 Sw-11 Peptone Yeast Extract Casein (NH4)2 SO4 NH4Cl Figure 6. Effect of different nitrogen sources on protease production As shown in the above figure, organic nitrogen sources (casein, yeast extract and peptone) enhance protease production better than inorganic nitrogen sources (ammonium sulphate and ammonium chloride). This maximum protease production by casein, peptone and yeast extract might be due to the presence of high nutritional amino acids in these organic nitrogen sources. By contrast, least production of protease was observed in SSF medium supplemented with ammonium sulphate and ammonium chloride, respectively. These findings were generally in agreement with the results reported by Shyam et al (2013). The low level protease production might be due to the inability of the bacterial isolates to utilize these nitrogen sources or due to the inhibitory effect of the inorganic N sources. In connection with this, Niadu and Devi, (2005) also reported the repressing ability of inorganic nitrogen sources in Bacillus isolate. 43 4.3.6. Effect of inoculum size on protease production The size of inoculum plays an important role in the production of high protease (Saxena and Singh, 2011; Shyam et al., 2013). In the present study, 10% was found to be an optimum inoculum size for protease production for all isolates (i.e. 12.5 U/ml, 11.3 U/ml and 13.6 U/ml for isolates Ds-7, Ew-9 and Sw-11, respectively). All of the isolates show different activity at inoculum concentration of 10% this variation is might be due to the fact that the isolated are collected from different sources. Protease Activity (U/ml) 40 35 30 25 20 Sw-11 15 Ew-9 10 Ds-7 5 0 5 10 15 20 Inoculum Size in (%) Figure 7. The effect of inoculum size on protease production In this study, inoculum size higher or lower than 10% has been shown to decrease protease production. The decrease in protease yield at lower inoculum size might be due to the longer time required by the bacterial isolates to grow to an optimum number to utilize the substrate and form the desired product. On the other hand, the low protease production at higher inoculum size (>20%) might be due to the stressful conditions created by the microbial cells such as depletion of nutrients, pH fluctuation, change in availability of oxygen and competition for limited resources (Kumar et al.,2010; Shyam et al.,2013). 44 4.3.7. Effect of moisture content on protease production The effect of moisture level on enzyme production was determined by growing the bacterial isolates on wheat bran supplemented with moistening agent (distilled water) at different ratios (w/v). In all isolates, maximum protease activity was shown at moisture content 1:3 (i.e. 9.5 U/ml, 11.9 U/ml and 10.5 U/ml for isolates Ds-7, Ew-9 and Sw-11 respectively). Even if the optimum moisture level for the isolates were at 1:3, but they gave different activity at 1:3 this might be due to the inherent nature of the isolates. Protease Activity (U/ml) 14 12 10 8 Ds-7 6 Ew-9 4 Sw-11 2 0 1:20 1:30 1:40 1:50 Wheat bran to Moisturing agent ratio (w/v) Figure 8. Effect of moisture level on protease production Among several factors that are essential for microbial growth and enzyme production under solid-state fermentation, moisture level is one of the most critical factors (Pandey et al., 2000; Mrudula et al., 2011). In the present study, in all isolates, high enzyme activity was obtained when the substrate to moisture ratio maintained at 1:3. In all isolates, any further increase or decrease of moisture ratio from the optimum (1:3) resulted in a slight decline of enzyme production. This slight reduction of enzyme yields at low moisture level might be due to clumping of solid particles, reduction in solubility of the nutrients of the substrate, low degree of swelling and higher water tension (Mrudula et al., 2011). The low enzyme activity at high moisture level (at 1:5) might be due to decreased oxygen availability and steric hindrance of the growth of the isolates by reduction in porosity of the wheat bran (Mrudula et al., 2011). 45 Different studies showed difference in optimum moisture content needed for production of protease. Saxena and Singh (2011) reported that 1:3 moisture content as an optimum moisture ratio for enzyme production from Bacillus species, which was in agreement with the present study. On the other hand, Salwa et al. (2012) reported that the optimum moisture levels required for enzyme production by Bacillus cereus and Bacillus species were 1:2 and 1:2.5, respectively. These reports demonstrated slightly lower moisture ratio for maximum enzyme production compared to the result obtained in the present study. This might be due to the difference in the nature of the solid substrates used for fermentation. 4.3.8. Effect of NaCl concentration on the production of protease Various NaCl concentrations (i.e. 0, 0.2, 0.4, 0.6, 0.8M) were used to determine the optimum level required for the production of protease by the three selected isolates (i.e. Ds-7, Ew-9 and Sw-11).It was observed that the growth medium containing 0.2M NaCl yielded the maximum protease production in isolates Ds-7 and Sw-11 corresponding with 6.8 U/ml and 4.9 U/ml respectively. Whereas, for isolate Ew-7 0.4M of NaCl was resulted in maximum protease activity (i.e 4.9 U/ml). The present study considerably well agreement with the study conducted by (Huang et al., 2003) who reported on halophilic and alkaliphilic bacterial isolates at 4M NaCl. 8 Protease Activity (U/ml) 7 6 5 Ds-7 4 Ew-9 3 Sw-11 2 1 0 0.00M 0.2M 0.4M Conc. of NaCI 0.6M 0.8M 46 Figure 9. Effect of NaCl concentration on the production of protease 4.4. Characterization of Protease 4.4.1. Effect of pH on the activities of proteases of the selected isolates The effect of pH on the activity of protease was studied by incubating the growth medium at pH values ranging from 5 to 11 and at a temperature of 37°C for 20 min. The highest protease activity from Sw-11andEw-9 was shown at pH 9.0 whereas the highest value from Ds-7 was recorded at pH 8 (Fig.10). Protease Activity (U/ml) 14 12 10 8 Sw-11 6 Ew-9 4 Ds-7 2 0 5 6 7 8 9 10 11 pH Figure 10. Effect of pH on the activity of protease This finding suggests that the enzymes would be useful in processes that require a wide pH range from slightly acidic to alkaline medium. The results of the present study were in line with activity of protease produced from Bacillus cereus at wide range of pH and maximum activity at pH 7.0 (Mrudula et al., 2011). 47 Moreover, it was in agreement with the activity of the earlier reported protease produced from Bacillus species, which was in the range of pH 6-8 with an optimum activity at pH range of 7-8 (Salwa et al., 2012). Also, relative lowest protease activity of isolates Ds-7 (1.0 U/ml) and Sw-11 (1.1 U/ml) were observed at pH 5 while lowest protease activity of isolate Ew-9 (1.7 U/ml) was observed at pH 6. This might be due to deformation of structural and functional groups present in the active site of the enzymes due to reaction with hydrogen or hydroxide ion. 4.4.2. Effect of pH on the stability of proteases of the selected isolates The effect of pH on enzyme stability was examined by incubating the reaction mixture at pH values ranging from 5.0 to 11.0 and a temperature 37°C for 12 hours with casein in sodium phosphate buffer. The results showed that the stability of protease was higher at pH values ranging from 8.0 to 10.0 than at lower pH values exhibiting maximum stability at pH 9.0 in Ds-7 and Ew-9; and at pH 8 in S-11 (Fig. 11). Protease Activity (U/ml) 14 12 10 8 Sw-11 6 Ew-9 4 Ds-7 2 0 5 6 7 8 9 10 11 pH Figure 11. Effect of pH on stability of protease These findings suggest that the proteases of the three isolates belonged to the alkaline protease class. In agreement with this, the optimum pH for stability of alkaline proteases from Bacillus spp. has been previously reported in various studies as lying between 9.0 and 11.0 (Deng et al., 2010). 48 4.4.3. Effect of temperature on the activities of proteases of the selected isolates Effect of temperature on the activity of protease was studied, by incubating the culture filtrate with the substrate at temperatures ranging from 30 to 90ºC and at optimum pH for 20 min. The highest protease activity for isolates Ds-7 andSw-11 was recorded at 50ºC, whereas for Ew-9 it was 40oC (Fig.13). Some earlier reports had also indicated varying optimum temperatures in the range of 50-80°C (Al-Sheri and Mostafa, 2004; Deng et al., 2010). Protease Activity (U/ml) 120 100 80 60 Sw-11 40 Ew-9 Ds-7 20 0 30 40 50 60 70 80 90 Temperature (ºC) Figure 12. Effect of incubation temperature on the activity of proteases The results of this study clearly indicate that the optimum temperature of proteolytic activity exceeds the optimum temperature of enzyme production as already reported by Al-Shehri and Mostafa (2004). 4.4.4. Effect of temperature on the stability of proteases of the selected isolates The effect of temperature on the stability of proteases was also measured by pre-incubating them at the optimum pH for 12 h. As shown in Fig. 13, the enzyme is active at temperatures between 30 and 80°C, with a highest stability obtained when held at 50°C for Ds-7 and Sw-9 for 12 h. However, the protease of Ew-7 showed maximum stability at 40oC with a similar incubation time. Protease Activity (U/ml) 49 45 40 35 30 25 20 15 10 5 0 Ds-7 Ew-9 Sw-11 30 40 50 60 70 80 90 Temperature (°C) Figure 13. . Effect of temperature on the stability of proteases According to reports in stability of enzymes (Al-Shehri and Mostafa, 2004), the protease activity was relatively stable at temperatures ranging from 50-65°C and 85.2% of the activity was retained after incubation at 60°C. The stability of protease enzyme could be due to the organisms’ genetic adaptability to carry out their biological activities at higher temperatures (AlShehri and Mostafa, 2004). 4.5. Partial Purification of Crude Enzymes for Hair Removal The crude enzymes produced from the selected bacterial isolates were partially purified by ammonium sulfate precipitation at 80% saturation level and dialysis using phosphate buffer. After precipitating the crude enzymes of isolates Ds-7, Ew-9 and Sw-11 by adding ammonium sulfate, purity of the enzymes were increased by 2.4, 2.6 and 2.1 folds, respectively. Moreover, after dialysis, purity of the enzymes of the isolates Ds-7, Ew-9, and Sw-11 were increased by 2.8, 2.9, and 2.5 folds, respectively (Table 3). 50 Table 3. Partial purification of Protease produced from selected bacterial isolates Bacterial Isolates Ds-7 Ew-9 Sw-11 Purification steps Crude (NH3)2SO4 Precipitation Dialysis Crude (NH3)2SO4 Precipitation Dialysis Crude (NH3)2SO4 Precipitation Dialysis Total volume (ml) 50 20 Enzyme Activity (U/ml) 5.8 13.8 Final Purification (folds) 1.0 2.4 9 50 21 16.5 10.2 26.5 2.8 1.0 2.6 8 50 18 30.0 6.5 13.5 2.9 1.0 2.1 11 16.5 2.5 4.5.1. Enzymatic cow hide dehairing To evaluate the potential use of this enzyme as a hide depilating agent in leather industries, pair of cow hide was taken and added to 250 ml flask containing enzyme, its pH adjusted to 7.5 and placed on shaker (121 rpm) for 24 hr. One at a time from each pair taken and hair removal trail was done. As shown in Fig. 14 complete dehairing of the enzyme treated skin was achieved in 12 hr, at room temperature, with 12.8 U/ml cow hide resulting pelt (hide) of natural pore (grain) on dehaired surface. 51 (a) (c) (b) (d Figure 1 Results of cow hide dehairing experiment: (a) & (b) raw hide before dehairing, and (c) and (d) are enzyme treated cow hide dehairing with fingers. Results of enzymatic cow hide dehairing showed successful use of this enzyme as a dehairing agent. Complete dehairing of hide was achieved at 12 hr. Because of specificity to hydrolyse non-collagen protein part at hair roots in hide, proteases are very important in shortening hide dehairing time and in production of high quality full gain leather having natural hair pores on the surface (Sivasubramanian et al., 2008). Cow hide usually treated with dehairing chemicals in a drum for 24 hr (Thanikaivelan et al., 2004). Shortening of deharing time has been also reported, 20 hr for Aspergilus flavus protease by Malathi and Chakraborty, (1991), and 9 hr for keratinases of Bacillus subtilis S14 by Macedo et al., (2005). Thus, protease has a potential to substitute environmentally objectionable dehairing chemicals for hide/skin dehairing in leather industries and for production of quality leather products (Xu et al., 2009). 52 5. SUMMARY, CONCLUSION AND RECOMMENDATION 5.1. Summary and Conclusion The objective of this study was to isolate potentially potent protease producing bacteria (Bacillus spp.) from three different sample sources (water from Seveha and Enfraz and soil from Dashin) and to optimize their cultivation condition for maximum protease production. Proteases are one of the most important groups of industrial enzymes with considerable application in the animal feed processing, leather industry, medical activity, beverage industry and others sectors. From a total of 147 pure bacterial colonies, 85 (57.8%) were found as protease positive, out of the 85 protease positives, following selection criteria on the basis of their clear zone diameter on milk agar plate, Ds-7 soil sample collected around Dashin brewery, Ew-9 water sample collected from Enfraz and Sw-11 water sample collected from Seveha. Based on the results of different morphological, physiological and biochemical tests done, these isolates were found to be members of the genus Bacillus spp. The effect of different physical and chemical parameters; incubation period (24, 36, 48, 60 and72); temperature (25, 30, 37, 40, 45, and 50°C); initial pH of media (5, 6, 7, 8 and 9); different carbon sources (wheat bran, rice bran, glucose and sucrose); organic and inorganic nitrogen sources (casein, peptone, yeast extract, ammonium sulphate and ammonium chloride); inoculums size (5%, 10%, 15% and20% v/v); NaCl concentration (0.00, 0.2, 0.4, 0.6, and 0.8M) and moisture level (1:2, 1:3, 1:4 and 1:5 v/w) on protease production by these isolates were studied. The potential of the crude enzyme harvested from these isolates were also evaluated for hair removal from a piece of skin. Time courses of protease production in all isolates indicates that the production increases as time increases up to the optimum time of incubation and decline after wards. The maximum protease was harvested after 48 hrs in all isolates. The effect of different temperatures show as the incubation temperature increases production increases up to the optimum temperature, but 53 beyond the optimum production decreased. Isolates Ew-9 and Sw-11 produce maximum protease at 37°C, where as 40°C was optimum for isolate Ds-7. All isolates produced maximum protease at pH 7 when compared to some slight acidic and alkaline pH. Isolate Ds-7 and Ew-9 gave maximum protease in medium supplemented with wheat bran where as isolate Sw-11 gave high protease in the present of glucose. The effect of nitrogen sources indicated that in all isolates organic nitrogen sources resulted in maximum protease production as compared to inorganic nitrogen sources. In isolate Ds-7 and Ew-9 maximum protease was obtained in a medium containing casein, where as yeast extract gives maximum protease in isolate Sw-11. The production curve of effect of different size of inoculums on protease production revealed that protease production increased when the percent of inoculums increased up to the optimum and decreased beyond the optimum size. In all isolates maximum protease were harvested in 10% v/v inoculums. The effect of moisture level on protease production indicated that protease production increased with increased bran to moistening agent till optimum decreased beyond the optimum and all isolates give maximum protease at 1:3 v/w bran to moisture ratio. On the other hand, production of protease is also influenced by the concentration of NaCl on the growth media. The optimum NaCl concentration was found to be 0.2 M for isolates Ds-7 and Sw-11 but 0.4M was optimum for isolate Ew-9. Although many potent isolates are on market for enzyme production, scientists prefer studying new isolates because they could be alternative for commercial use in many aspects. Many studies showed that researches will continue to isolate alternative strains for production of enzymes as well as proteases. The isolated new source of protease producing bacteria, from the soil and water samples that are collected from traditional leather processing ponds might be an alternative source for the potential industrial applications. 54 5.2. Recommendations Based on the findings of this study, the following recommendations were made: 1. The isolates that were selected in the study are only three, increasing the number of isolates could also increase the chance of obtaining bacteria with interesting futures that could be selected to future large scale applications. 2. Identification of the three Bacillus isolates needs to be fully characterized at a molecular level. 3. 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Acid protease from Aspergillus oryzae: Structure stability and enhancement of the activity by physical, chemical and molecular biological approaches. PhD. Thesis. Central Food Technological Research Institute. Karnataka, India. 266p. 64 Xu, B., Zhong, Q., Tang, X., Yang, Y. and Huang, Z. 2009. Isolation and characterization of a new keratinolytic bacterium that exhibits significant feather-degrading capability. Afr. J. Biotechnol. 8:4590-4596. 65 7. APPENDICES Appendix A: Standard curves Tyrosine Standard Curve To prepare the standard curve 0.5M of Na2CO3, 50mM of sodium phosphate buffer, pH 7.00, diluted 1N Folin reagent and 10 mg/ml of Tyrosine stock solution were used. A required amount of buffer and Tyrosine were added in each test tube except blank. Then 2.5 ml of 0.5M Na2CO3 was added in each test tube including blank. After 500μl of 1N Folin reagent was added in each test tube including blank, the solution was mixed immediately and kept for 30min at room temperature. Finally, the optical density (OD) was measured at 660nm using spectrophotometer and the standard curve was plotted (Fig. 1). Based on the above procedures and experimental results the following standard curve was obtained. So, to determine the protease activity of the 3isolates, the following calibration curve was used with the regression coefficient of R2=0.996. Absorbance(660nm) 2.5 y = 0.0019x + 0.0327 R² = 0.996 2 1.5 1 0.5 0 0 200 400 600 Tyrosine(μg/ml) 800 1000 1200 66 Figure.1. Tyrosine standard curve for determination of protease activity Appendix B: Results of protease activity at various physicochemical conditions Appendix Table 1. Effect of physicochemical parameters on protease production Parameter Effect of Time (hr) on protease production Ds-7 Ew-9 Sw-11 OD 660 nm Protease OD 660 Protease OD 660 nm Activity nm Activity U/ml U/ml 24 h 0.022 1.2 0.017 0.9 0.025 36 h 0.042 2.2 0.019 1.0 0.034 48 h 0.068 3.5 0.052 2.7 0.080 60 h 0.044 2.3 0.027 1.4 0.062 72h 0.032 1.7 0.020 1.0 0.045 о Effect of Temperature( C) on protease production 25°C 0.117 6.1 0.096 5.0 0.088 30°C 0.122 6.4 0.136 7.1 0.097 37°C 0.148 7.7 0.192 10.1 0.172 40°C 0.179 9.3 0.184 9.6 0.129 45°C 0.132 6.9 0.124 6.5 0.116 50°C 0.098 5.1 0.094 4.9 0.102 Effect of pH on protease production pH 5 0.152 7.9 0.141 7.4 0.115 pH 6 0.192 10.1 0.158 8.2 0.167 pH 7 0.264 13.8 0.240 12.5 0.196 pH 8 0.184 9.6 0.124 6.5 0.182 pH 9 0.132 6.9 0.098 5.1 0.174 Effect of Carbon source on protease production Wheat bran 0.364 20.0 0.248 12.9 0.192 Rice bran 0.290 15.3 0.168 8.8 0.167 Glucose 0.310 16.2 0.198 10.3 0.246 Sucrose 0.178 9.3 0.174 9.1 0.142 Effect of Nitrogen source on protease production Peptone 0.548 28.6 0.620 32.4 0.504 Yeast Extract 0.424 22.1 0.524 27.3 0.824 Casein 0.642 33.5 0.720 37.6 0.645 (NH4)2 SO4 0.262 13.7 0.462 24.1 0.426 NH4Cl 0.146 7.6 0.320 16.7 0.324 Protease Activity U/ml 1.3 1.8 4.2 3.2 2.3 4.6 5.1 9.0 6.7 6.1 5.3 6.0 8.7 10.2 9.5 9.1 10.0 8.7 12.8 7.4 26.3 43.0 33.7 22.2 16.9 Effect of Moisture Level on protease Production 1:2 0.124 6.5 0.176 9.2 0.140 7.3 67 1:3 1:4 1:5 0.182 0.108 0.096 9.5 5.6 5.0 0.228 0.172 0.162 11.9 8.9 8.5 Effect of Inoculum Size on Protease Production in (%) 5% 0.186 9.7 0.183 9.5 10% 0.242 12.5 0.216 11.3 15% 0.174 9.1 0.163 8.5 20% 0.140 7.3 0.150 7.8 Effect of NaCl concentration on protease production 0.00 M 0.074 3.9 0.036 1.9 0.2 M 0.128 6.8 0.042 2.2 0.4 M 0.098 5.1 0.094 4.9 0.6 M 0.028 1.5 0.024 1.3 0.8M 0.022 1.0 0.020 1.1 0.202 0.122 0.112 10.5 6.4 5.8 0.166 0.260 0.176 0.142 8.7 13.6 9.2 7.4 0.042 0.094 0.064 0.082 0.024 2.2 4.9 3.3 4.3 1.3 Appendix Table 2.Effects of physicochemicalparametersonprotease activity and stability Parameter pH5 pH 6 pH7 pH8 pH9 pH10 pH11 pH 5 pH 6 pH 7 pH 8 pH 9 pH 10 pH11 30°C 40°C 50°C 60°C 70°C 80°C Effect of pH on protease activity Ds-7 Ew-9 OD 660 nm Protease OD 660 Protease activity nm activity U/ml U/ml 0.020 1.0 0.035 1.8 0.046 2.4 0.032 1.7 0.052 2.7 0.064 3.3 0.062 3.2 0.058 3.0 0.124 6.5 0.098 5.1 0.064 3.3 0.048 2.5 0.028 1.5 0.042 2.2 Effect of pH on protease stability 0.022 1.2 0.026 1.4 0.035 1.8 0.032 1.7 0.048 2.5 0.054 2.8 0.072 3.8 0.048 2.5 0.074 3.7 0.090 4.7 0.056 2.9 0.075 3.9 0.048 2.5 0.060 3.1 Effect of Temperature on protease activity 0.580 30.3 0.362 18.9 0.740 38.6 0.420 21.9 0.802 41.8 0.392 20.5 39.7 0.760 0.384 20.0 0.740 38.6 0.282 14.7 0.620 32.3 0.202 10.5 Sw-11 OD 660 Protease nm activity U/ml 0.022 1.1 0.026 1.4 0.038 2.0 0.086 4.5 0.042 2.2 0.032 1.7 0.034 1.8 0.024 0.027 0.038 0.084 0.078 0.080 0.062 1.3 1.4 2.0 4.4 4.1 4.2 3.2 0.768 0.640 0.840 0.602 0.404 0.332 40.1 33.4 43.8 31.4 21.1 17.3 68 90°C 0.520 27.1 0.122 6.4 Effect of Temperature on protease stability 0.480 25.0 0.380 19.8 0.590 30.8 0.420 21.9 0.620 32.3 0.385 20.1 0.580 30.3 0.362 18.9 0.470 24.5 0.276 14.4 0.375 19.6 0.204 10.6 0.246 12.8 0.126 6.6 30°C 40°C 50°C 60°C 70°C 80°C 90°C 0.221 11.5 0.442 0.540 0.820 0.640 0.780 0.720 0.640 23.1 28.2 42.8 33.4 40.7 37.6 33.4 Appendix c: Results of stastical analysis of protease at different physiochemical parameters (ANOVA Result). (1) Effect of Time on Protease Production ANOVA Sum of Squares Actat24h Actat36h Actat60h Actat72h Mean Square Between Groups .202 2 .101 Within Groups .087 6 .014 Total .289 8 9.662 2 4.831 .220 6 .037 Total 9.882 8 Between Groups 2.869 2 1.434 Within Groups 2.247 6 .374 Total 5.116 8 Between Groups 4.687 2 2.343 Within Groups 1.653 6 .276 Total 6.340 8 Between Groups 2.319 2 1.160 Within Groups 2.284 6 .381 Total 4.603 8 Between Groups Within Groups Actat48h df F Sig. 7.000 .027 131.758 .000 3.831 .005 8.504 .018 3.046 .022 (2) Effect of Temperature on Protease Production ANOVA Sum of Squares Act25oC Between Groups Mean Square 2 1.810 .120 6 .020 Total 3.740 8 Between Groups 6.629 2 3.314 .107 6 .018 6.736 8 Within Groups Act30oC df 3.620 Within Groups Total F Sig. 90.500 .000 186.438 .000 69 Act37oC Between Groups 10.007 2 5.003 .059 Within Groups Act40oC .353 6 Total 10.360 8 Between Groups 14.329 2 7.164 .058 Within Groups Total Act45oC Between Groups .347 6 14.676 8 1.119 2 .560 .290 6 .048 Within Groups Total Act50oC 1.409 8 Between Groups .082 2 .041 Within Groups .047 6 .008 Total .129 8 84.962 .000 124.000 .000 11.594 .009 5.286 .047 (3) Effect of pH on protease production ANOVA Sum of Squares ActpH5 actpH6 5.820 2 2.910 Within Groups 2.100 6 .350 Total 7.920 8 Between Groups 5.447 2 2.723 .133 6 .022 Total Between Groups Within Groups actpH8 5.580 8 34.389 2 17.194 .426 2.553 6 Total 36.942 8 Between Groups 14.329 2 7.164 .058 Within Groups ActpH9 Mean Square Between Groups Within Groups actpH7 df .347 6 Total 14.676 8 Between Groups 24.036 2 12.018 .033 6 .006 24.069 8 Within Groups Total F Sig. 8.314 .019 122.550 .000 40.405 .000 124.000 .000 2.163E3 .000 (4) Effect of carbon source on protease production Descriptive 95% Confidence Interval for Mean N ActatWhitebran ActatRicebran Mean Std. Deviation Std. Error Lower Bound Upper Bound Minimum Maximum DS7 3 16.6000 7.00048 3.50024 5.4607 27.7393 6.10 20.20 Ew9 3 15.6000 1.95192 1.12694 10.7512 20.4488 13.60 17.50 SW11 3 16.3000 .43589 14.4245 18.1755 15.60 17.10 .75498 Total 16.2100 4.18369 1.32300 13.2172 19.2028 6.10 20.20 DS7 3 10.3250 2.99708 1.49854 Ew9 3 8.7667 SW11 3 Total 10 5.5560 15.0940 6.40 13.60 .51316 .29627 7.4919 10.0414 8.20 9.20 9.2000 .52915 .30551 7.8855 10.5145 8.80 9.80 9.5200 1.90426 .60218 8.1578 10.8822 6.40 13.60 70 ActatGlucose ActatSucrose DS7 4 11.7250 2.99486 1.49743 6.9595 16.4905 7.70 14.20 Ew9 3 12.5667 2.00083 1.15518 7.5963 17.5370 10.60 14.60 SW11 3 10.0333 .25166 .14530 9.4082 10.6585 9.80 10.30 Total 10 11.4700 2.23858 .70790 9.8686 13.0714 7.70 14.60 DS7 4 22.3250 8.68346 4.34173 Ew9 3 8.7333 3 7.0667 SW11 Total 10 13.6700 8.5077 36.1423 9.30 26.70 .15275 .08819 8.3539 9.1128 8.60 8.90 .70238 .40552 5.3219 8.8115 6.40 7.80 9.01111 2.84956 7.2238 20.1162 6.40 26.70 ANOVA Sum of Squares Act at Mean Square F 185.136 2 92.568 5.073 6 .846 190.209 8 90.736 2 45.368 .733 6 .122 Total 91.469 8 Act at Between Groups 74.927 2 37.463 glucose Within Groups 3.953 6 .659 78.880 8 whitebran Between Groups df Within Groups Total Act at Between Groups ricebran Within Groups Total Act at Between Groups 8.420 2 4.210 sucrose Within Groups 1.180 6 .197 Total 9.600 8 Sig. 109.476 .000 371.191 .000 56.858 .000 21.407 .002 (5) Effect of nitrogen sources ANOVA Sum of Squares Actpepton Between Groups 2 23.314 4.267 6 .711 50.896 8 710.340 2 355.170 .200 6 .033 710.540 8 Between Groups 39.980 2 19.990 Within Groups 17.360 6 2.893 Total 57.340 8 189.042 2 Total Between Groups Within Groups Total Actcasien ActNHSO4 Mean Square 46.629 Within Groups Actyeastexract df Between Groups 94.521 F Sig. 32.786 .001 1.066E4 .000 6.909 .028 122.050 .000 71 Within Groups ActNH4Cl 4.647 6 Total 193.689 8 Between Groups 124.429 2 62.214 .360 6 .060 124.789 8 Within Groups Total .774 1.037E3 .000 (6) Effect of inoculum size ANOVA Sum of Squares Act5% Between Groups 2 .840 .600 6 .100 Total 2.280 8 Between Groups 9.620 2 4.810 Within Groups 1.460 6 .243 11.080 8 .860 2 .430 .600 6 .100 1.460 8 Between Groups .402 2 .201 Within Groups .907 6 .151 1.309 8 Total Actc15% Between Groups Within Groups Total Act20% Mean Square 1.680 Within Groups Act10% df Total F Sig. 8.400 .018 19.767 .002 4.300 .009 1.331 .032 (7) Effect ofmoisture level ANOVA Sum of Squares Act1to2 Between Groups 2 5.250 4.500 6 .750 15.000 8 Between Groups 8.720 2 4.360 Within Groups 3.000 6 .500 Total 11.720 8 Between Groups 25.929 2 12.964 2.887 6 .481 28.816 8 Total Actc1to4 Mean Square 10.500 Within Groups Act1to3 df Within Groups Total F Sig. 7.000 .027 8.720 .017 26.947 .001 72 Act1to5 Between Groups Within Groups Total 20.180 2 10.090 2.520 6 .420 22.700 8 24.024 .001 (8) Effect ofNaCl Concentration ANOVA Sum of Squares Act0.00M Between Groups 2 3.640 .060 6 .010 Total 7.340 8 Between Groups 6.242 2 3.121 .147 6 .024 6.389 8 12.860 2 6.430 .180 6 .030 13.040 8 Between Groups .116 2 .058 Within Groups .167 6 .028 Total .282 8 Between Groups .222 2 .111 Within Groups .807 6 .134 1.029 8 Within Groups Total Actc0.4M Between Groups Within Groups Total Act0.6M Act0.8m Mean Square 7.280 Within Groups Act0.2M df Total F Sig. 364.000 .000 127.682 .000 214.333 .000 2.080 .006 .826 .002 73