Technical Center Course Descriptions Perform cutting of steel, aluminum and stainless steel with Oxy-Fuel and Plasma cutting Earlbeck Gases & Technologies offers a complete curriculum of welding classes designed to provide our equipment. students with the skills they need. The path to success Perform groove and fillets welds on carbon steel in the flat and horizontal positions with starts with Fundamentals of Welding where you will learn Gas Tungsten Arc Welding the basics of the major welding processes. After Gas Metal Arc Welding fundamentals, you may chose an intermediate class in Shielded Metal Arc Welding either Shielded Metal Arc Welding (Stick), Gas Tungsten Read and interpret basic welding symbols. Understand the basics of Visual, Dye Penetrant, Arc Welding (TIG) or Gas Metal Arc Welding (MIG). Each of these classes works toward plate certification to a Mag Particle, Ultrasonic and Radiographic common welding code. Upon completion of an intermediate class, you may choose to proceed to pipe welding with the advanced class in the same welding process. Fundamentals Of Welding (36 Hours) welding inspection methods. Understand what a welding code is. Understand the metallurgy of common alloys PREREQUISITES: There are no prerequisites for this class, however, all applicants must be 18 years of age or older and possess good reading and writing skills. DESCRIPTION: This course is designed to provide necessary knowledge and skills for an entry-level welder. REQUIRED EQUIPMENT: Each student must outfit Oxy-Fuel, Gas Tungsten Arc (TIG), Gas Metal Arc (MIG) themselves in work shoes, jeans or work pants and a and Shielded Metal Arc (Stick) processes are taught with cotton shirt. You will be provided with student workbooks theory and hands on practice. Additional lectures are and a starter kit of welding safety equipment. given on basic metallurgy, welding codes, nondestructive examination, and welding symbols. Upon successful completion of the course, student will receive an Earlbeck Certificate of Completion. Intermediate Shielded Metal Arc Welding- Stick (54 hours) OJECTIVES: Upon completion, the student should be able DESCRIPTION: This course is designed to advance the to: student's skills in the Shielded Metal Arc (Stick) process. Emphasis will be placed on the student's ability to prepare Understand and practice safety in all aspects of material and perform welding of fillet and groove welds in welding and cutting operations. carbon steel using E6010 and E7018 electrodes in all Set-up and operate Oxy-Fuel equipment to perform groove and fillet welds in the flat and positions. Practice is geared towards Structural Welding Code vertical and overhead tests. horizontal positions. 8204 Pulaski Highway Baltimore, MD 21237 Phone: (410) 687-8400 Fax: (410) 687-1394 www.earlbeck.com Upon successful completion of the course, student will certification tests provides an all position limited thickness receive an Earlbeck Certificate of Completion. Passing the AWS D1.1 FCAW welder certification and an AWS D1.3 certification tests provides an all position limited thickness sheet metal certification AWS D1.1 welder certification. OBJECTIVES: Upon completion, the student should be OBJECTIVES: Upon completion, the student should be able to: able to: Perform Safety inspection of equipment and Perform Safety inspection of equipment and accessories accessories Set-up and prepare material for welding Set-up and prepare material for welding Adjust machine to correct polarity, wire speed Adjust machine to desired polarity and amperage setting 4G positions on 3/8" plate Make fillet welds in all positions on carbon steel material Perform AWS D1.1, Structural Welding CodeSteel welder certification test coupons in 3G & Make fillet welds in all positions on carbon steel material Make groove welds in all position carbon steel material Make fillet welds in all positions on carbon steel material and voltage Perform GMAW AWS D1.3 vertical sheet metal test Perform FCAW AWS D1.1, Structural Welding Code-Steel welder certification test coupons in 3G & 4G positions on 3/8" plate PREREQUISITES: Fundamentals of Welding PREREQUISITES: Fundamentals of Welding REQUIRED EQUIPMENT: Each student must outfit themselves in work shoes, jeans or work pants and a REQUIRED EQUIPMENT: Each student must outfit cotton shirt. They must also bring SMAW workbook, safety themselves in work shoes, jeans or work pants and a glasses and their own welding gear: helmet, gloves, cotton shirt. They must also bring GMAW workbook, jacket, chipping hammer, wire brush and pliers. safety glasses and their own welding gear. (Helmet, gloves, jacket, chipping hammer, wire brush and pliers) Intermediate Gas Metal Arc WeldingMIG (42 hours) Intermediate Gas Tungsten Arc WeldingTIG (48 hours) DESCRIPTION: This course is designed to advance the student's skills in the Gas Metal Arc (MIG) process. DESCRIPTION: This course is designed to advance the Emphasis will be placed on the student's ability to prepare student's skills in the Gas Tungsten Arc (TIG) process. material and perform welding of fillet and groove welds in Emphasis will be placed on the student's ability to prepare carbon steel in all positions. Practice is geared towards material and perform welding of flat, horizontal and vertical Structural Welding Code vertical and overhead tests. fillet welds and flat groove welds in carbon steel, stainless steel and aluminum. Practice is geared towards AWS D9.1 Upon successful completion of the course, student will Sheet Metal Welding Code. receive an Earlbeck Certificate of Completion. Passing the 8204 Pulaski Highway Baltimore, MD 21237 Phone: (410) 687-8400 Fax: (410) 687-1394 www.earlbeck.com Upon successful completion of the course, student will tacks and feather edging, filler metal angles and receive an Earlbeck Certificate of Completion. Passing the manipulations for open root pipe welding are taught. certification tests qualifies the student to AWS D9.1 sheet Emphasis will be placed on E6010 root and hot pass with metal code for carbon steel, stainless steel and aluminum. E7018 low hydrogen fill and cap. Practice is geared toward certification to ASME IX, Boiler & Pressure Vessel OBJECTIVES: Upon completion, the student should be Code in the 6G position on carbon steel. able to: Upon successful completion of the course, student will Perform Safety inspection of equipment and receive an Earlbeck Certificate of Completion. Passing accessories. the certification tests provides an all position ASME welder Set up for GTAW operation on carbon steel, certification. aluminum and stainless steel. Adjust machine to correct polarity and amperage. Make horizontal fillet welds on carbon steel. Make flat & vertical groove welds on carbon steel. Make flat & vertical groove welds on stainless steel. able to: Perform Safety inspection of equipment and accessories Make horizontal and vertical fillet welds on stainless steel. OBJECTIVES: Upon completion, the student should be Make horizontal and vertical fillet welds on aluminum. Make flat & vertical groove welds on aluminum. Perform AWS D9.1 welder certification plates in all three materials in the vertical position. PREREQUISITES: Fundamentals of Welding Set-up and prepare material for welding Adjust machine to desired polarity and amperage setting Make pad welds in 2G, 5G and 6G positions with E6010 and E7018 Make open root plate groove welds 2G, 3G and 4G with E6010 Make complete pipe welds in 2G, 5G and 6G positions with E6010 and E7018 Perform ASME Section welder certification test coupons in 6G position on 6” Sch. 80 pipe REQUIRED EQUIPMENT: Each student must outfit themselves in work shoes, jeans or work pants and a cotton shirt. They must also bring GTAW workbook, safety PREREQUISITES: Intermediate Shielded Metal Arc Welding glasses and their own welding gear. (Helmet, gloves, jacket, chipping hammer, wire brush and pliers) REQUIRED EQUIPMENT: Each student must outfit themselves in work shoes, jeans or work pants and a Advanced Shielded Metal Arc Pipe cotton shirt. They must also provide their own welding gear. (Helmet, gloves, jacket, chipping hammer, wire Welding- Stick (48 hours) brush and pliers) DESCRIPTION: This class will further advance the Advanced Gas Metal Arc Pipe Welding- students welding skills to pipe. The student will learn the techniques required of a certified pipe welder. Proper MIG (48 hours) 8204 Pulaski Highway Baltimore, MD 21237 Phone: (410) 687-8400 Fax: (410) 687-1394 www.earlbeck.com DESCRIPTION: This class will further advance the their own welding gear. (Helmet, gloves, jacket, chipping students welding skills to pipe. The student will learn the hammer, wire brush and pliers) techniques required of a certified pipe welder. Proper tacks and feather edging, filler metal angles and Advanced Gas Tungsten Arc Pipe manipulations for open root pipe welding are taught. Class Welding-TIG (48 hours) will consist of welding on carbon steel pipe with the GMAW-SC and FCAW processes. Training will be with ER70S solid wire short circuit transfer GMAW down bead root with E71T-1 flux cored wire hot and fill passes, upward progression. Practice is geared toward certification to ASME IX, Boiler & Pressure Vessel Code in the 6G position on carbon steel. Upon successful completion of the course, student will receive an Earlbeck Certificate of Completion. Passing the certification tests provides an all position ASME welder DESCRIPTION: This class will further advance the students welding skills to pipe. The student will learn the techniques required of a certified pipe welder. Proper tacks and feather edging, filler metal angles and manipulations for open root pipe welding are taught. Class will consist of welding on carbon steel pipe with the GTAW process. Training will be with ER70S carbon steel solid wire with upward progression. Practice is geared toward certification to ASME IX, Boiler & Pressure Vessel Code in the 6G position on carbon steel. certification. OBJECTIVES: Upon completion, the student should be Upon successful completion of the course, student will receive an Earlbeck Certificate of Completion. Passing the able to: certification tests provides an all position ASME welder Perform Safety inspection of equipment and accessories Set-up and prepare material for welding Adjust machine to desired polarity, wire speed and voltage settings certification. OBJECTIVES: Upon completion, the student should be able to: Make pad welds in 2G, 5G and 6G positions with accessories GMAW and FCAW Set-up and prepare material for welding Make open root plate groove welds 2G, 3G and Adjust machine to desired polarity, wire speed 4G with GMAW Perform Safety inspection of equipment and and voltage settings Make complete pipe welds in 2G, 5G and 6G Make pad welds in 2G, 5G and 6G positions positions with GMAW and FCAW Make open root plate groove welds 2G, 3G and Perform ASME Section welder certification test coupons in 6G position on 6" Sch. 80 pipe PREREQUISITES: Intermediate Gas Metal Arc Welding 4G positions Make complete pipe welds in 2G, 5G and 6G positions Perform ASME Section welder certification test coupons in 6G position on 2" Sch. 80 pipe REQUIRED EQUIPMENT: Each student must outfit themselves in work boots, jeans or heavy work pants and long sleeve flame retardant shirt. They must also provide PREREQUISITES: Intermediate Gas Tungsten Arc Welding 8204 Pulaski Highway Baltimore, MD 21237 Phone: (410) 687-8400 Fax: (410) 687-1394 www.earlbeck.com REQUIRED EQUIPMENT: Each student must outfit themselves in work shoes, jeans or work pants and a cotton shirt. They must also provide their own welding gear. (Helmet, gloves, jacket, chipping hammer, wire brush and pliers). Open Program Classes DESCRIPTION: Our open training programs offer tremendous flexibility for improving the skills of your workforce. This program provides instructor guided training to welders looking to improve a particular skill, learn a new material or technique or practice before taking a certification test. This training is scheduled as time slots allow. Call (410) 687-8400 to register for our open program classes. Custom Program Classes DESCRIPTION: You have experienced welders, but just received that big contract to produce a titanium assembly that includes welding, or maybe you want to bring your maintenance crew up to speed on cast iron welding – we can help. Earlbeck Technical Center has a long history of providing individualized instruction to its industrial clients. We can structure a course to help you achieve your specific goals. Mobile Training The Earlbeck Mobile Training and Testing Facility is a custom designed 40 foot trailer containing eight welding booths. It is fully self-contained with inverter welding machines, 70KW generator, cylinder gases, ventilation and heat. This facility is available for contract training at your place of business. Call for details. 8204 Pulaski Highway Baltimore, MD 21237 Phone: (410) 687-8400 Fax: (410) 687-1394 www.earlbeck.com