Chapter 6 VARIABLE COSTING: A TOOL FOR MANAGEMENT Copyright © The McGraw-Hill Companies, Inc 2011 6-2 2 Overview of Absorption and Variable Costing Absorption Costing Variable Costing Direct Materials Product Costs Product Costs Direct Labor Variable Manufacturing Overhead Fixed Manufacturing Overhead Period Costs Variable Selling and Administrative Expenses Period Costs Fixed Selling and Administrative Expenses Copyright © The McGraw-Hill Companies, Inc 2011 6-3 Unit Cost Computations Harvey Company produces a single product with the following information available: Copyright © The McGraw-Hill Companies, Inc 2011 6-4 Unit Cost Computations Unit product cost is determined as follows: Under absorption costing, all production costs, variable and fixed, are included when determining unit product cost. Under variable costing, only the variable production costs are included in product costs. Copyright © The McGraw-Hill Companies, Inc 2011 6-5 Income Comparison of Absorption and Variable Costing Let’s assume the following additional information for Harvey Company. • 20,000 units were sold during the year at a price of $30 each. • There is no beginning inventory. Now, let’s compute net operating income using both absorption and variable costing. Copyright © The McGraw-Hill Companies, Inc 2011 6-6 6 Absorption Costing Fixed manufacturing overhead deferred in inventory is 5,000 units × $6 = $30,000. Copyright © The McGraw-Hill Companies, Inc 2011 6-7 7 Variable Costing Variable manufacturing Variable Costing costs only. Sales (20,000 × $30) Less variable expenses: Beginning inventory $ Add COGM (25,000 × $10) 250,000 Goods available for sale 250,000 Less ending inventory (5,000 × $10) 50,000 Variable cost of goods sold 200,000 Variable selling & administrative expenses (20,000 × $3) 60,000 Contribution margin Less fixed expenses: Manufacturing overhead $ 150,000 Selling & administrative expenses 100,000 Net operating income $ 600,000 All fixed manufacturing overhead is expensed. 260,000 340,000 250,000 $ 90,000 Copyright © The McGraw-Hill Companies, Inc 2011 6-8 Comparing the Two Methods We can reconcile the difference between absorption and variable income as follows: Variable costing net operating income $ 90,000 Add: Fixed mfg. overhead costs deferred in EI (5,000*$6) 30,000 Ded: Fixed mfg. overhead costs deferred in BI Absorption costing net operating income $ 120,000 Fixed mfg. overhead $150,000 = = $6 per unit Units produced 25,000 units Copyright © The McGraw-Hill Companies, Inc 2011 6-9 Extended Comparisons of Income Data Harvey Company – Year Two Copyright © The McGraw-Hill Companies, Inc 2011 6-10 Unit Cost Computations Since the variable costs per unit, total fixed costs, and the number of units produced remained unchanged, the unit cost computations also remain unchanged. Copyright © The McGraw-Hill Companies, Inc 2011 6-11 11 Absorption Costing Unit product cost. Absorption Costing Sales (28,000 × $30) Less cost of goods sold: Beg. inventory (5,000 × $16) Add COGM (25,000 × $16) Goods available for sale Less ending inventory Gross margin Less selling & admin. exp. Variable (28,000 × $3) Fixed Net operating income $ 840,000 $ 80,000 400,000 480,000 32,000 $ 84,000 100,000 448,000 392,000 184,000 $ 208,000 Fixed manufacturing overhead released from inventory is 5,000 units × $6 = $30,000. Copyright © The McGraw-Hill Companies, Inc 2011 6-12 12 Variable Costing Variable manufacturing costs only. All fixed manufacturing overhead is expensed. Copyright © The McGraw-Hill Companies, Inc 2011 6-13 Comparing the Two Methods We can reconcile the difference between absorption and variable income as follows: Variable costing net operating income $ 260,000 Add: Fixed mfg OH costs from EI (12,000) Ded: Fixed mfg. OH costs from BI 30,000 Absorption costing net operating income $ 208,000 Fixed mfg. overhead $150,000 = = $6 per unit Units produced 25,000 units Copyright © The McGraw-Hill Companies, Inc 2011 6-14 14 Comparing the Two Methods Copyright © The McGraw-Hill Companies, Inc 2011 6-15 15 Summary of Key Insights Copyright © The McGraw-Hill Companies, Inc 2011 6-16 Absorption Costing vs Variable Costing Absorption costing (also called full costing) – CGS includes DM, DL,VOH, and FOH for those units sold (CGS absorbs all manufacturing costs) Absorption costing I/S (Required by GAAP, IRS for external reporting Sales Revenue - CGS (DM + DL+FOH+VOH) Gross Margin - Mktg & Admin Exp (including variable and fixed) Net income Copyright © The McGraw-Hill Companies, Inc 2011 6-17 Variable Costing Variable costing (also called direct costing) – CGS includes DM, DL, and VOH for those units sold (CGS includes only variable manufacturing costs) Variable costing I/S Sales revenue - VC CGS (DM, DL,VOH) - VC Mktg & Admin Contribution Margin - FC Mfg (FOH) - FC Mktg & Admin Net income or operating profit Copyright © The McGraw-Hill Companies, Inc 2011 6-18 18 Advantages and disadvantages of AC vs VC: Impact on the Manager Opponents of absorption costing argue that shifting fixed manufacturing overhead costs between periods can lead to faulty decisions. These opponents argue that variable costing income statements are easier to understand because net operating income is only affected by changes in unit sales. This produces net operating income figures that are consistent with managers’ expectations. Copyright © The McGraw-Hill Companies, Inc 2011 6-19 CVP Analysis, Decision Making and Absorption costing Absorption costing does not dovetail with CVP analysis, nor does it support decision making. It treats fixed manufacturing overhead as a variable cost. It assigns per unit fixed manufacturing overhead costs to production. Treating fixed manufacturing overhead as a variable cost can: • Lead to faulty pricing decisions and faulty keep-or-drop decisions. Assigning per unit fixed manufacturing overhead costs to production can: • Potentially produce positive net operating income even when the number of units sold is less than the breakeven point. Copyright © The McGraw-Hill Companies, Inc 2011 6-20 20 Benefits of Absorption Costing: External Reporting and Income Taxes To conform to GAAP requirements, absorption costing must be used for external financial reports in the Under the Tax United States. Reform Act of 1986, absorption costing must be used when filling out Since top executives income tax returns. are typically evaluated based on earnings reported to shareholders in external reports, they may feel that decisions should be based on absorption costing data. Copyright © The McGraw-Hill Companies, Inc 2011 6-21 21 Advantages of Variable Costing and the Contribution Approach Management finds it more useful. Consistent with CVP analysis. Net operating income is closer to net cash flow. Consistent with standard costs and flexible budgeting. Advantages Easier to estimate profitability of products and segments. Impact of fixed costs on profits emphasized. Profit is not affected by changes in inventories. Copyright © The McGraw-Hill Companies, Inc 2011 6-22 22 Variable versus Absorption Costing Fixed manufacturing costs must be assigned to products to properly match revenues and costs. Absorption Costing Fixed manufacturing costs are capacity costs and will be incurred even if nothing is produced. Variable Costing Copyright © The McGraw-Hill Companies, Inc 2011 6-23 23 Impact of Lean Production When companies use Lean Production . . . Production tends to equal sales . . . So, the difference between variable and absorption income tends to disappear. Copyright © The McGraw-Hill Companies, Inc 2011 6-24 Variable Costing and the Theory of Constraints (TOC) Companies involved in TOC use a form of variable costing. However, one difference of the TOC approach is that it treats direct labor as a fixed cost for three reasons: Many companies have a commitment to guarantee workers a minimum number of paid hours. Direct labor is usually not the constraint. TOC emphasizes the role direct laborers play in driving continuous improvement. Since layoffs often devastate morale, managers involved in TOC are extremely reluctant to lay off employees. Copyright © The McGraw-Hill Companies, Inc 2011 6-25 Example: Profit under variable costing vs Absorption costing DM=$3/unit, DL = $5/unit, VOH = $2/unit, FOH = $50 /year, Variable mktg = $2/unit, Fixed mktg =$10/year, Selling price = $20/unit 20A 20B 20C Units produced 10 10 10 Units sold 10 9 11 Under variable costing: 20A(P=S) 20B(P>S) 20C(P<S) Sales $200 $180 $220 -VC 120 108 _____ CM 80 72 ______ -FC 60 60 ______ NI 20 12 ______ Under absorption costing: Sales -CGS GM -Mktg NI $200 150 50 30 20 $180 135 45 28 17 $220 ______ ______ ______ ______ Summary: 20A 20B 20C When P=S P>S P<S Then NIAC= NIVC NIAC> NIVC NIAC< NIVC The difference of NI between VC and AC is due to FOH ;Under VC: All FOH is expensed regardless of sales Under AC: Allocate FOH between units sold (CGS) and units on hand (INV) Copyright © The McGraw-Hill Companies, Inc 2011 6-26 26 End of Chapter 6 Copyright © The McGraw-Hill Companies, Inc 2011