Hosted by Case Study: Philips Medical Systems’ SAP Global Implementation Larry Simanak Director of Customer Service Philips Medical Systems Hosted by The Scope Hosted by Solution architecture for PMS HSG SSD Field Operations Integrated Client SAP 4.6c RoW Japan ALE PMG Factory Andover SAP 4.6c Factory HeartStream Factory Zymed Factory Böblingen SAP 4.6c Hosted by Americas Argentina Brazil Canada Mexico Puerto Rico US Factory US Field US Miami Venezuela EMEA ASPAC Austria Belgium Finland France Germany Italy Netherlands Poland Portugal Russia Spain Sweden Switzerland Geneva UK Australia China Hong Kong India Japan Korea Malaysia Singapore Taiwan Thailand United States: Europe: Asia/Pacific: Latin America: Canada: 95 sites, 3000 users 55 sites, 1400 users 40 sites, 540 users 12 sites, 120 users 10 sites, 90 users Complicated Program •Many Users & •Many Countries & •Many Languages & •High Deadline Pressure Hosted by 2001 Dec Jan Feb 2002 Apr May Mar Freeze IC – Jun July Fixes Yes / New functionality No Aug Sep Oct Nov HSG/CMS Rollout Planning - Final CMS Pilot France Live Test USA Tier 1 Canada, Mex 64.5% Japan Tier 2 UK / HK-Ch Italy 18.7% Germany Tier 3 Tier 4 Direct Export Countries Agilent will extract data for all current legal entities. This will cover both current & Day 2 Direct Export countries. Benelux/India Iberia (Sp/Po) / Australia/NZ Direct Export Hubs: Austria-Switz/Swe/Fin/ Tai/Kor/Thai/Mal/Sing Geneva (1/9) : Andover (1/9) Merge Centres: SLI: Boeb 1/9 :And 1/9 Boeb 1/7 : Memphis 1/9 Poland: Nov or Dec Hosted by The Restraints Hosted by HSG IT Separation replaces the IT Business systems under agreement with Agilent. Key Business Driver: Get Off SLAs by September 1, 2002 Situation: CMS/ISY has one year from Day 1 to replace all information technology systems that are maintained by Service Level Agreements with Agilent or HP. Over the same period, CMS/ISY must integrate into the Philips system architecture. This presents an enormous challenge and opportunity to standardize our processes and systems, and improve both customer satisfaction and organization efficiency. Hosted by We are paying 10 M$ per month to Agilent for SLAs ! 18,000 16,000 Millions $ / Month 14,000 12,000 10,000 8,000 6,000 4,000 Total: $154 million 2,000 0 Aug-01 Sep-01 Oct-01 Nov-01 Dec-01 Jan-02 Feb-02 Mar-02 Apr-02 May-02 Jun-02 Jul-02 Aug-02 Sep-02 Oct-02 If we extend the SLAs beyond September 1st, we pay substantial penalties Hosted by Complexity Rollout Project Plans USA/CA JP Ger IT Global Overview Plan Inverse information flow for drill on status exceptions HK / CH UK FR Note: 0nly Tier 1 & 2 countries being tracked Hosted by Workstream Project Plans Factory SAP IC Gap Office Moves Infrastructure Comp. Sol. Interfaces Data Extraction SAP IC Rollout Document Index (1/plan): Supports & Explains Statuses for Drill Down Other Emails MS Project Plan Scoping Direct Export BW SLI Rollout Country 1..7 Stream 1..8 Detailed Cutover Plan Country 1..7 Stream 1..8 Cutover Tracking Plans Cutover Plan Summary Overview Hosted by Integrated Client The SAP Integrated Client is the single SAP standard for PMS • OAP/ORP • Finance • Service Management • Service Logistics International • Direct Export Hosted by Integrated Client PMS has decided to develop and implement Integrated Client • To reduce management and maintenance costs • To improve reporting capabilities (speed) • To standardize business processes worldwide while keeping regional flexibility • • To reduce interfacing problems To facilitate connection to worldwide PMS data Integrated Client v3.0 is rolled out to the SSDs. Hosted by Hosted by Build Product Generation Deliver • SSUI Heartstream, Zymed • Fourth Shift • Target Marketing • CVR eDHR /eDH T TV Freq. Mgmt DAWG SAP R/3 4.6c • Defoa • DOA • Laser Labeling • PTM • JetForms Demand Planning SFC IPP TER/EER Product Data Management HPDL (2) eDMR PERSEU S NOVA MSM Suite (5) Supply Planning •Va mp Design Gatewa y Hermes KEY: NERD D • Epicor • NAP Finance Data Warehouse •Ne ssie •ER HPDL-MT MSM Dly •ED Upds S MSM-GEM Master XMS Web Req Supplier Mgmt = Modify = Interface KEY: = Clone • Bulleted text = Status Quo = New * Waiting on replacement decision EDI Gatewa y Get Smart (EOQ/ SS) Other/HR Performance Mgmt • Kronos • TRECS • EDM Q&R Gecko* Replacem nt Insight Complain t Handling • CDM/CDQS• Soli • Employe e Survey • CAPA • CDA Tracking • TEDS Lotus Notes Various Workplace Services CRS2000 Replaceme nt* Odessa • QSMT Totals Clone = 11 Interface = 6 As of 04/02/02 Modify = 14 New = 1 (excludes 2 D2+) Status Quo = 25 Hosted by SAP Factory and SAP IC are closely linked PMG prices basic product info configurable product info PMG product repr. manufacturing product SAP PMG CMS/ISY • • • • Var. Conf. SSD catalogue local/ regional stock SAP SSD IC Ultrasound 4500/5500 CMS Telemetry Codemaster defibs Build to Stock (1-5d) invoice installed base configuration Enconcert Agilent Info Center CareVue OBTraceView Build to Order (2-6w) quote management sales order management purch. order Solutions (>6w) • • • • sales orders (SD) sales order Sales Order SSD local currency list price calc. Material Master data purchasing orders (MM) Variant Configurator Material Master data • • • • • Cardiographs AEDs OptiGo A1, A3 monitors Holter Off the shelf (same day) • paper • electrodes • Point-of-Care supplies • defib pads • stethods • AEDs Hosted by Ying & Yang What went right Improvements Take away’s Hosted by What went right? Project Structure • Project team was formed early • • • • • and experienced as part of previous initiative towards ERP Full-time Project Manager assigned with Key subproject leads assigned full-time at critical point in project Business team and Consultants located together with Project Mgr. Cross-functional team formed at project level with weekly review meetings (Sales, Logistics, Service and Finance) Consistent project review meetings-weekly conference calls with CS project team. Face to face approx. once/mth. Clear ownership for project team-MRC, Field Delivery, Data Migration, etc. Business • Steering Committee in place made up of Senior Support Management team to provide quick policy decisions and provide direction when needed. • Prototyping allowed testing of processes, although this was done on legacy tools. • Committed team members, willing to work very extended hours based on compressed nature of the project • Commitment to attending training courses • CLIC newsletter developed for Field communications Hosted by Challenges/areas for Improvement? Complexity of the project Project design phase continued well into implementation phase. • Made knowledge transfer difficult • Affected ability to prototype and test • Affected documentation-many work instruction incomplete late into the project, which impacted training. Design isolated from roll-out teams Very time constrained project limited A large discrepancy in the accuracy of the installed base (clean-up early) Design flaws in the logistic (SLI/SSD processes) • Logistics process (being redesigned) Not using SAP Not enough emphasis on change management as necessary early in the project • Senior Management communication • Focused owner for communication • Early development of most effective tool (CLIC time in all phases do to SLA’s Lack of local control over data cleanup efforts made it difficult to monitor and control status Competing field activities prevented fully focused field data cleanup efforts Numerous fixes created (issues being resolved by issue management) Ability of roll-out teams to create effective design changes based on clear SAP practices Data migration was not tied to business (migration team being formed for next project phase) Newsletter) Hosted by Take a ways Project • • • Close connection between design and roll-out Forced completion of issue management within the team • • • Keep consultants and business organized together (centralized) • Control of critical path issues within the roll-out teams • • Settle data migration issues early • Business Training Learn the process Understand the tools Committed staff • • Change management Communication Data migration Clean up the installed base Close all transactional data early Reduce unnecessary inventory Clear up Financial transactions Training Learn the process Understand the tools Management commitment to the principles and processes Hosted by “Integrated Client” for Customer Services R