Chapter 3 DC to DC Converters Outline 3.1 Basic DC to DC converters 3.1.1 Buck converter (Step- down converter) 3.1.2 Boost converter (Step-up converter) 3.2 Composite DC/DC converters and connection of multiple DC/DC converters 3.2.1 A current-reversible chopper 3.2.2 Bridge chopper (H-bridge DC/DC converter) 3.2.3 Multi-phase multi-channel DC/DC converters 3.1 Basic DC to DC converters 3.1.1Buck converter 1 SPDT switch changes dc Vg component + Switch output voltage waveform Duty cycle D: 0 ≤ D ≤ 1 complement D: D´ = 1 - D 2 + + R Vs(t) - - Vs(t) Vg DTs D Ts 0 0 switch position: DTs 1 t Ts 2 V(t) 1 Dc component of switch output voltage Vs(t) Vg <Vs>=DVg area= D Ts Vg 0 0 Ts DTs t Fourier analysis:DC component =average value: <Vs> = <Vs> = ∫ 1 Ts Ts Vs(t) dt 0 1 DTsVg =DVg Ts Insertion of low- pass filter to remove switching harmonics and pass only dc component L 1 2 Vg + - + + C Vs(t) V(t) R - v≈<vs> =DVg V Vg o 0 1 D Basic operation principle of buck converter L 1 Buck converter with 2 Vg R C Vs(t) + - ideal switch + + - + L Realization using iL(t) power MOSFET and diode Vg +- + DTs Ts t V(t) VL(t) D1 ic(t) R Thought process in analyzing basic DC/DC converters 1) Basic operation principle (qualitative analysis) –How does current flows during different switching states –How is energy transferred during different switching states 2) Verification of small ripple approximation 3) Derivation of inductor voltage waveform during different switching states 4) Quantitative analysis according to inductor volt-second balance or capacitor charge balance Actual output voltage waveform of buck converter 1 iL(t)+ Buck converter containing practical C + - + ic(t) VL(t) 2 Vg L V(t) R low-pass filter - v(t ) Actual output voltage waveform Actual waveform v(t ) = V + v ripple(t) V DC component V v(t ) = V + v ripple(t) 0 t Buck converter analysis: inductor current waveform iL(t)+ 1 original + ic(t) V(t) R C + - converter - VL(t) 2 Vg L - iL(t)+ Switch in position 1 L - + - + ic(t) VL(t) Vg Switch in position 2 L + - C R V(t) - Vg + - + ic(t) VL(t) C R V(t) iL(t) - Inductor voltage and current subinterval 1: switch in position 1 iL(t)+ Inductor voltage vL=Vg - v(t) Small ripple approximation: L - Vg + - + ic(t) VL(t) C R V(t) vL=Vg - V - Knowing the inductor voltage, we can now find the inductor current via diL(t) vL(t)=L dt Solve for the slope: vL(t) Vg - V diL(t) = ≈ L L dt the inductor current changes with an essentially constant slope Inductor voltage and current subinterval 2: switch in position 2 + Inductor voltage vL= - v(t) Small ripple approximation: vL ≈ - V L - Vg + - + ic(t) VL(t) C R V(t) iL(t) - Knowing the inductor voltage, we can now find the inductor current via diL (t) dt Solve for the slope: vL(t)=L V diL(t) ≈L dt the inductor current changes with an essentially constant slope Inductor voltage and current waveforms VL(t) Vg -V DTs DTs t switch position: -V 1 iL(t) I iL(0) 0 2 1 iL(DTs) Vg -V L vL(t)=L ΔiL -V L DTs Ts t diL (t) dt Determination of inductor current ripple magnitude iL(t) I iL(0) iL(DTs) Vg -V L 0 ΔiL -V L DTs Ts (changes in iL)=(slope)(length of subinterval) 2ΔiL = ΔiL = Vg -V 2L DTs Vg -V L DTs L = Vg -V DTs 2ΔiL Inductor current waveform during start-up transient iL(t) iL(Ts) iL(0)=0 0 DTs Ts Vg –v(t) L -v(t) L 2Ts iL(nTs) iL((n+1)Ts) nTs (n+1)Ts When the converter operates in equilibrium: iL((n+1)Ts)= iL(nTs) t The principle of inductor volt- second balance: Derivation Inductor defining relation: diL (t) vL(t)=L dt Integrate over one complete switching period: ∫ 1 iL(Ts) - iL(0)= L Ts VL(t)dt 0 In periodic steady state, the net changes in inductor current is zero: ∫ Ts 0 = VL(t) dt 0 Hence, the total area(or volt-seconds)under the inductor voltage waveform is zero whenever the converter operates in steady state. An equivalent form: Ts 0 = ∫ 1 Ts 0 VL(t) dt = <vL> The average inductor voltage is zero in steady state. Inductor volt-second balance:Buck converter example VL(t) inductor voltage waveform total area λ Vg -V previously derived: t DTs Integral of voltage waveform is area of rectangles: ∫ Ts λ = VL(t) dt = (Vg –V)( DTs)+( -V) ( DTs) 0 average voltage is <vL> = -V λ =D (Vg –V) +D'( -V) Ts Equate to zero and solve for V: 0=D Vg –(D+D')V= D Vg –V V=D Vg 3.1.2Boost converter Boost converter example 2 L Boost converter with ideal switch iL(t) + Vg - + iC(t) vL(t) 1 + - v R C + L Realization using iL(t) power MOSFET and diode - D1 ic(t) VL(t) Q1 Vg +DTs Ts t C + R v + - - Boost converter analysis 2 L iL(t) + original Vg vL(t) 1 + - converter + iC(t) v R C Switch in position 1 Switch in position 2 L L iL(t) + Vg + - vL(t) + iC(t) C R iL(t) + v Vg + vL(t) + iC(t) C R v - - - Subinterval 1: switch in position 1 Inductor voltage and capacitor current vL=Vg iC= - v/R Small ripple approximation: vL=Vg iC= - V/R iL(t) + Vg + - L vL(t) + iC(t) C R v - Subinterval 2: switch in position 2 Inductor voltage and capacitor current L vL=Vg -v iL(t) + iC=iL - v/R Small ripple approximation: vL=Vg -V iC= I - V/R Vg + - vL(t) + iC(t) C R v - Inductor voltage and capacitor current waveforms VL(t) Vg DTs D'Ts t Vg -V iC(t) 1 –V/R DTs D'Ts t -V/R Inductor volt- second balance Net volt-seconds applied to inductor VL(t) over one switching period: ∫ Ts Vg DTs D'Ts t VL(t) dt = ( Vg) DTs+(Vg –V) D'Ts 0 Vg -V Equate to zero and collect terms: Vg(D+ D')-VD'=0 Solve for V: V= Vg D' The voltage conversion ratio is therefore: 1 V 1 M(D)= = D' = 1-D Vg Conversion ratio M(D) of the boost converter 5 1 1 M(D)= D' = 1-D 4 M(D) 3 2 1 0 0 0.2 0.4 0.6 D 0.8 1 Determination of inductor current dc component Capacitor charge balance: ∫ Ts iC(t) dt =(- 0 V R )DTs +(I- iC(t) V R DTs I –V/R D'Ts )D'Ts t -V/R Collect terms and equate to zero: V - (D+D')+I D'=0 R Solve for I: I= V I Vg/R 8 6 4 D'R Eliminate V to express in terms of Vg: Vg I= 2 D' R 0 2 0 0.2 0.4 0.6 0.8 D 1 Continuous- Conduction- Mode (CCM) and Discontinuous Conduction-Mode (DCM) of boost L M VD EM V a) uo E 3.2 Composite DC/DC converters and connection of multiple DC/DC converters 3.2.1 A current reversible chopper uo V1 VD2 E L R io V2 O VD1 uo M EM io iV1 iD1 O Can be considered as a combination of a Buck and a Boost Can realize two- quadrant (I & II) operation of DC motor: forward motoring, forward braking t t uo t O io O iV2 iD2 t 3.2.2Bridge chopper (H-bridge chopper) V1 VD2 E V2 VD1 V3 uo L R io + VD4 M EM V4 VD3 3.2.3Multi-phase multi-channel DC/DC converter L V1 i1 V2 i 2 L2 i 3 L3 V3 E C L1 VD1 VD2 VD3 u1 i0 M u O u2 u 3 Current output capability is increased due to multi- channel paralleling. Ripple in the output voltage and current is reduced due to multi-channel paralleling. Ripple in the input current is reduced due to multi- phase paralleling.