8-1 Location Planning and Analysis McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-2 Location Planning and Analysis Chapter 8 Location Planning and Analysis McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-3 Location Planning and Analysis Need for Location Decisions • Marketing Strategy • Cost of Doing Business • Growth • Depletion of Resources McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-4 Location Planning and Analysis Nature of Location Decisions • Importance – Long term commitment/costs • Objectives – Profit potential • Options – Expand existing facilities – Add new facilities – Move McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-5 Location Planning and Analysis Location Decision Factors Regional Factors Community Considerations Multiple Plant Strategies Site-related Factors McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-6 Location Planning and Analysis Regional Factors • • • • • Location of raw materials Location of markets Labour factors Climate and taxes Foreign locations McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-7 Location Planning and Analysis Community Considerations • • • • • • Quality of life Services Attitudes Taxes Environmental regulations Developer support McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-8 Location Planning and Analysis Site Related Factors • • • • Land Transportation Environmental Legal McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-9 Location Planning and Analysis Multiple Plant Strategies • Product plant strategy • Market area plant strategy • Process plant strategy McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-10 Location Planning and Analysis • • • • Why Should Foreign Companies Locate in Canada? Shortened delivery time and reduced delivery costs Access to natural resources Lower wage and exchange rates Skilled labour Auto industry Computer companies Pharmaceutical companies McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-11 Location Planning and Analysis Comparison of Service and Manufacturing Considerations Manufacturing/Distribution Service/Retail Cost Focus Revenue focus Transportation modes/costs Demographics: age,income,etc Energy availability, costs Population/drawing area Labour cost/availability/skills Competition Building/leasing costs Traffic volume/patterns Customer access/parking McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-12 Location Planning and Analysis Foreign Government Cultural Differences a. Policies on foreign ownership of production facilities Local Content Import restrictions Currency restrictions Environmental regulations Local product standards b. Stability issues Living circumstances for foreign workers / dependents Religious holidays/traditions Customer Preferences Possible buy locally sentiment Labour Level of training and education of workers Work practices Possible regulations limiting number of foreign employees Language differences Availability and quality of raw materials, energy, transportation Resources McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-13 Location Planning and Analysis Evaluating Locations • Cost-Profit-Volume Analysis – Determine fixed and variable costs – Plot total costs – Determine lowest total costs McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-14 Location Planning and Analysis Example 1: Cost-Volume Analysis Fixed and variable costs for four potential locations L o c a tio n A B C D McGraw-Hill Ryerson F ix e d C ost $ 2 5 0 ,0 0 1 0 0 ,0 0 1 5 0 ,0 0 2 0 0 ,0 0 0 0 0 0 V a r ia b le C ost $11 30 20 35 Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-15 Location Planning and Analysis Example 1: Solution Fixed Costs A B C D $250,000 100,000 150,000 200,000 McGraw-Hill Ryerson Variable Costs $11(10,000) 30(10,000) 20(10,000) 35(10,000) Total Costs $360,000 400,000 350,000 550,000 Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-16 Location Planning and Analysis Example 1: Solution $(000) 800 700 600 500 400 300 200 100 0 0 D B C A A Superior C Superior B Superior 2 4 6 8 10 12 14 16 Annual Output (000) McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved. 8-17 Location Planning and Analysis Evaluating Locations • Transportation Model – Decision based on movement costs of raw materials or finished goods • Factor Rating – Decision based on quantitative and qualitative inputs • Centre of Gravity Method – Decision based on minimum distribution costs McGraw-Hill Ryerson Operations Management, 2nd Canadian Edition, by Stevenson & Hojati Copyright © 2004 by The McGraw-Hill Companies, Inc. All rights reserved.