Managerial Accounting by James Jiambalvo Chapter 3: Process Costing Slides Prepared by: Scott Peterson Northern State University Objectives 1. Describe how products flow through departments and how costs flow through accounts. 2. Discuss the concept of an equivalent unit. 3. Calculate the cost per equivalent unit. 4. Calculate the cost of goods completed and the ending Work in Process balance in a processing department. 5. Describe a production cost report. Difference Between Job-Order and Process Costing Systems Job-Order Costing Systems assign costs to heterogeneous jobs. Process Costing Systems spread total manufacturing costs over total, homogenous, units produced. Difference Between Job-Order and Process Costing Systems Product and Cost Flows 1. Product Flows Through Departments 2. Cost Flows Through Accounts 3. Conversion Costs Product Flows Through Departments Cost Flows Through Accounts Calculating Unit Cost To compute unit costs it is first necessary to compute Equivalent Units. How Equivalent Units are Calculated Cost Per Equivalent Unit Average unit cost in a Process Costing System is calculated as follows: Cost Per Equivalent Unit = Cost in BWIP + Costs incurred currently Units completed + Equivalent units in EWIP Calculating and Applying Cost Per Equivalent Unit: Mixing Department Example Units: BWIP:10,000 gallons, 80% complete labor/overhead Started:70,000 gallons, 60,000 completed EWIP:20,000 gallons, 50% complete. Costs: BWIP:$18,000 material, $7,800 labor, $23,400 overhead Added:$142,000 of material, $62,200 labor Overhead: applied at a predetermined rate of $3 per dollar of labor or $186,600. Calculating and Applying Cost Per Equivalent Unit: Mixing Department Example Calculate: Cost per equivalent unit. Answer: $6 Solution: Material: $160,000/80,000=$2 Labor: $ 70,000/70,000=$1 Overhead: $210,000/70,000=$2 Total Costs/Unit: =$6 Calculating and Applying Cost Per Equivalent Unit: Mixing Department Example Calculating and Applying Cost Per Equivalent Unit: Mixing Department Example Calculating and Applying Cost Per Equivalent Unit: Mixing Department Example Production Cost Report Production Cost Report Contains: 1. Reconciliation of units. 2. Reconciliation of costs. 3. Details of the cost per equivalent unit calculations. Reconciliation of Units BWIP + the number of units started = the number of units completed EWIP. Reconciliation of Costs BWIP + costs added = costs transferred out + EWIP. Basic Steps in Process Costing: A Summary 1. Account for the number of physical units. 2. Calculate the cost per equivalent unit for material, labor and overhead. 3. Assign cost to items completed and items in EWIP. 4. Account for the amount of product cost. Dealing With Transferred-In Costs 1. Process Costing Systems generally use several processes; not just one. 2. Transferred-In costs are treated just like other product costs (l.e. material, labor and overhead). 3. Ultimately all costs, including those transferred in, are transferred to Finished Goods. Process Costing and Incremental Analysis 1. Decisions are based on costing information obtained through Process Costing Systems. 2. Incremental Analysis is frequently used to make these decisions. 3. Be wary and recall that Process Costing Systems capture both fixed and variable costs. Quick Review Question #1 1. The best example of a business requiring a process costing system would be a(n); a. Soap manufacturer. b. Automobile repair shop. c. Custom cabinet shop. d. Antique furniture restorer. Quick Review Answer #1 1. The best example of a business requiring a process costing system would be a(n); a. Soap manufacturer. b. Automobile repair shop. c. Custom cabinet shop. d. Antique furniture restorer. Quick Review Question #2 2. Costs in a process costing system are ultimately traced to a. Specific processes. b. Specific customers. c. Specific jobs. d. Specific production personnel. Quick Review Answer #2 2. Costs in a process costing system are ultimately traced to a. Specific processes. b. Specific customers. c. Specific jobs. d. Specific production personnel. Quick Review Question #3 3. BWIP consisted of 2,500 units, 100% complete for materials and 60% for conversion costs. 8,000 additional units were started. 9,000 units were completed and transferred out. How many physical units are in EWIP? a. 1,500. b. 10,500. c. 14,500. d. 0. Quick Review Answer #3 3. BWIP consisted of 2,500 units, 100% complete for materials and 60% for conversion costs. 8,000 additional units were started. 9,000 units were completed and transferred out. How many physical units are in EWIP? a. 1,500. b. 10,500. c. 14,500. d. 0. Quick Review Question #4 4. Using question #3 data, assume ending inventory was 100% complete for materials and 80% complete for conversion costs? Calculate equivalent units of production for materials and conversion costs. a. 6,500 & 6,500 b. 8,000 & 6,500 c. 8,000 & 8,700 d. 9,000 & 8,700 Quick Review Answer #4 4. Using question #3 data, assume ending inventory was 100% complete for materials and 80% complete for conversion costs? Calculate equivalent units of production for materials and conversion costs. a. 6,500 & 6,500 b. 8,000 & 6,500 c. 8,000 & 8,700 d. 9,000 & 8,700 Copyright © 2004 John Wiley & Sons, Inc. All rights reserved. Reproduction or translation of this work beyond that permitted in Section 117 of the 1976 United States Copyright Act without the express written permission of the copyright owner is unlawful. Request for further information should be addressed to the Permissions Department, John Wiley & Sons, Inc. 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