Chapter 10 Standard Costing: A Managerial Control Tool COPYRIGHT © 2012 Nelson Education Ltd. Learning Objectives 1. Explain how units standards are set and why standard cost systems are adopted 2. Explain the purpose of a standard cost sheet 3. Describe the basic concepts underlying variance analysis, and explain when variances should be investigated 4. Compute the materials variances and explain how they are used for control 5. Compute the labour variances, and explain how they are used for control 6. (Appendix) Prepare journal entries for materials and labour variances 10-2 COPYRIGHT © 2012 Nelson Education Ltd. OBJECTIVE 1 Explain how unit standards are set and why standard cost systems are adopted Unit Standards Developing standards enhances control Need to determine the unit standard cost for a particular input Two decisions: Quantity decision Pricing decision 10-4 COPYRIGHT © 2012 Nelson Education Ltd. Quantity & Price Decision The amount of input that should be used per unit of output Quantity Standard The amount that should be paid for the quantity of input to be used Price Standard Quantity Standard × Price Standard = Unit Standard 10-5 COPYRIGHT © 2012 Nelson Education Ltd. Unit Standard & Development of Standards Unit Standard: • Used to enhance cost control • Budgeted ‘unit’ costs – Unlike budgets which contain aggregate amounts of total revenue and total costs Quantity Standards are developed by: • Historical experience • Engineering studies • Input from operating personnel 10-6 COPYRIGHT © 2012 Nelson Education Ltd. Development of Standards Price Standards are the joint responsibility of: • Operations • Personnel • Purchasing • Accounting 10-7 COPYRIGHT © 2012 Nelson Education Ltd. Types of Standards Ideal standards --- Currently attainable --standards demand maximum efficiency and can be achieved only if everything operates perfectly can be achieved under efficiency operating conditions 10-8 COPYRIGHT © 2012 Nelson Education Ltd. Why Standard Cost Systems Are Adopted Two reasons: • To improve planning and control • To facilitate product costing 10-9 COPYRIGHT © 2012 Nelson Education Ltd. Planning and Control Standards: • Enhance planning and control • Improve performance management • Fundamental requirement for a flexible budgeting system Actual costs are compared to budgeted costs and variances are computed 10-10 COPYRIGHT © 2012 Nelson Education Ltd. Product Costing Costs are assigned to products using standards for: • Direct materials quantity • Direct labour quantity • Direct materials price • Direct labour price • Overhead quantity • Overhead price 10-11 COPYRIGHT © 2012 Nelson Education Ltd. Standard Costing Advantages: • Greater capacity for control • Provides readily available unit cost information • Simplifies cost assignments in both process and job costing systems 10-12 COPYRIGHT © 2012 Nelson Education Ltd. OBJECTIVE 2 Explain the purpose of a standard cost sheet Example: Cornerstone 10-1 HOW TO Compute Standard Quantities Allowed (SQ and SH) Information: • Assume that 100,000 packages of corn chips are produced during the first week of March • Unit quantity standard is 18 grams of yellow corn per package • Unit quantity standard for machine operators is 0.01 hour per package produced Required: • For the actual output of 100,000 packages: – How much yellow corn should have been used? – How many operator hours should have been used? 10-14 COPYRIGHT © 2012 Nelson Education Ltd. Example Corn allowed: Standard quantity of materials allowed SQ = Unit Quantity Standard SQ = 18 SQ = x Actual Output x 100,000 1,800,000 grams 10-15 COPYRIGHT © 2012 Nelson Education Ltd. Example Operator hours allowed: Standard hours allowed SH = Unit Quantity Standard SH = 0.01 SH = x Actual Output x 100,000 1,000 direct labour hours 10-16 COPYRIGHT © 2012 Nelson Education Ltd. OBJECTIVE 3 Describe the basic concepts underlying variance analysis, and explain when variances should be investigated Variance Analysis Components SP = Standard unit price of an input SQ = Standard quantity of input for the actual output AP = Actual price per unit of the input AQ = Actual quantity of the input used 10-18 COPYRIGHT © 2012 Nelson Education Ltd. Total Budget Variance Total = Variance Actual Cost – Planned Cost (AP x AQ) – (SP x SQ) 10-19 COPYRIGHT © 2012 Nelson Education Ltd. Price (Rate) Variance Actual Price - Standard Price Number of x inputs used Favourable variance = Actual price is less than standard price Unfavourable variance = Actual price is greater than standard price 10-20 COPYRIGHT © 2012 Nelson Education Ltd. Usage (Efficiency) Variance Actual Quantity - Standard Quantity Standard x Unit Price Favourable variance = Actual quantity is less than standard quantity Unfavourable variance = Actual quantity is greater than standard quantity 10-21 COPYRIGHT © 2012 Nelson Education Ltd. The Decision to Investigate • Performance rarely meets established standards exactly • Random variations around the standard are expected • Management should determine an acceptable range of performance 10-22 COPYRIGHT © 2012 Nelson Education Ltd. Example: Cornerstone 10-2 HOW TO Control Limits to Trigger a Variance Investigation Information: Standard cost: $100,000; allowable deviation: $10,000; actual costs for six months: June July August $97,500 105,000 95,000 September October November $102,500 107,500 112,500 Required: Plot the actual costs over time against the upper and lower control limits. Determine when a variance should be investigated 10-23 COPYRIGHT © 2012 Nelson Education Ltd. Example $120,000 110,000 Standard 100,000 Acceptable Range (Don’t Investigate) 90,000 June July August September October November COPYRIGHT © 2012 Nelson Education Ltd. Example $120,000 Investigate 110,000 100,000 90,000 June July August September October November COPYRIGHT © 2012 Nelson Education Ltd. OBJECTIVE 4 Compute the materials variances, and explain how they are used for control Example: Cornerstone 10-3 HOW TO Calculate the Total Variance for Materials Information: Unit standards: Standard price: $0.01 per gram Standard usage: 18 grams Actual results for the first week in March: Actual production: 48,500 bags of corn chips Actual cost of corn: 780,000 grams at $0.015 Required: Calculates the total variance for corn for the first week in March 10-27 COPYRIGHT © 2012 Nelson Education Ltd. Example Total variance for corn: Actual Costs – Budgeted Costs Total = Variance AQ x AP 780,000 grams x $0.015 Corn $11,700 10-28 COPYRIGHT © 2012 Nelson Education Ltd. Example Total variance for corn: Actual Costs – Budgeted Costs Total = Variance SQ x SP (18 grams x 48,500 bags) Corn x $0.01 $11,700 – $8,730 10-29 COPYRIGHT © 2012 Nelson Education Ltd. Example Total variance for corn: Actual Costs Corn – Budgeted Costs $11,700 - Total = Variance $8,730 = $2,970 U 10-30 COPYRIGHT © 2012 Nelson Education Ltd. Direct Materials Variances Materials Price Variance Measures the difference between what should have been paid for raw materials and what was actually paid MPV = (AP – SP) x AQ 10-31 COPYRIGHT © 2012 Nelson Education Ltd. Direct Materials Variances Materials Usage Variance Measures the difference between the direct materials actually used and the direct materials that should have been used for the actual output MUV = (AQ – SQ) SP 10-32 COPYRIGHT © 2012 Nelson Education Ltd. Example: Cornerstone 10-4 HOW TO Calculate Materials Variances: Formula and Columnar Approaches Information: Unit standards: Standard price: $0.01 per gram Standard usage: 18 grams Actual results for the first week in March: Actual production: 48,500 bags of corn chips Actual cost of corn: 780,000 grams at $0.015 Required: Calculates the materials price and usage variance using the 3-pronged (columnar) and formula approaches 10-33 COPYRIGHT © 2012 Nelson Education Ltd. Example Formula Approach Materials Price Variance MPV = (AP – MPV = ($0.015 – MPV = $3,900 U SP) AQ $0.01) 780,000 10-34 COPYRIGHT © 2012 Nelson Education Ltd. Example Formula Approach Materials Usage Variance MUV = (AQ – MUV = [780,000 – (18 x 48,500)] ($0.01) MUV = $930 F SQ) SP 10-35 COPYRIGHT © 2012 Nelson Education Ltd. Example Columnar Approach 1. AQ x AP $11,700 780,000 x $0.015 2. AQ x SP $7,800 780,000 x $0.01 3. SQ x SP $8,730 (18 x 48,500) x $0.01 10-36 COPYRIGHT © 2012 Nelson Education Ltd. Example Columnar Approach 1. AQ x AP $11,700 2. AQ x SP $7,800 Price Variance (1 – 2) $3,900 U 3. SQ x SP $8,730 Usage Variance (2 – 3) $930 F 10-37 COPYRIGHT © 2012 Nelson Education Ltd. Example Columnar Approach 1. AQ x AP $11,700 2. AQ x SP $7,800 Price Variance (1 – 2) $3,900 U 3. SQ x SP $8,730 Usage Variance (2 – 3) $930 F Total Variance (1 – 3) $2,970 U 10-38 COPYRIGHT © 2012 Nelson Education Ltd. Responsibility for the Materials Price Variance • Belongs to the purchasing agent • Price can be influenced by: • Quality • Quantity discounts • Distance of the source from the plant 10-39 COPYRIGHT © 2012 Nelson Education Ltd. Responsibility for the Materials Usage Variance • Belongs to the production manager • Variance can be influenced by minimizing: • Scrap • Waste • Rework 10-40 COPYRIGHT © 2012 Nelson Education Ltd. Analysis of the Variances First step: Decide whether the variance is significant Second step: Find out why it occurred 10-41 COPYRIGHT © 2012 Nelson Education Ltd. Accounting and Disposition of Materials Variances Materials variances are ADDED to cost of goods sold if they are UNFAVOURABLE Materials variances are SUBTRACTED from cost of goods sold if FAVOURABLE 10-42 COPYRIGHT © 2012 Nelson Education Ltd. Direct Labour Variances Labour Rate Variance Computes the difference between what was paid to direct labourers and what should have been paid LRV = (AR – SR) x AH 10-43 COPYRIGHT © 2012 Nelson Education Ltd. Direct Labour Variances Labour Efficiency Variance Measures the difference between the labour hours that were actually used and the labour hours that should have been used. LEV = (AH – SH) SR 10-44 COPYRIGHT © 2012 Nelson Education Ltd. OBJECTIVE 5 Compute the labour variances and explain how they are used for control Example: Cornerstone 10-5 HOW TO Calculate the Total Variance for Labour Information: Unit standards: Standard price: $8.00 per hour Standard usage: 0.01 hours Actual results for the first week in March: Actual production: 48,500 bags of corn chips Actual cost of corn: 360 hours @ $8.35 Required: Calculate the total variance for inspection labour for the first week in March 10-46 COPYRIGHT © 2012 Nelson Education Ltd. Example Total variance for inspection labour: Actual Costs AQ x AP Inspection labour Budgeted Costs Total = Variance SQ x SP $3,006 - $3,880 = $874F 10-47 COPYRIGHT © 2012 Nelson Education Ltd. Example: Cornerstone 10-6 How to Calculate Labour Variances: Formula and Columnar Approaches Information: Unit standards: Standard price: $8.00 per hour Standard usage: 0.01 hours Actual results for the first week in March: Actual production: 48,500 bags of corn chips Actual cost of corn: 360 hours @ $8.35 Required: Calculate the labour rate and efficiency variances using the 3-pronged (columnar) and formula approaches 10-48 COPYRIGHT © 2012 Nelson Education Ltd. Example Formula Approach Labour Rate Variance LRV = (AR – LRV = ($8.35 – $8.00) 360 LRV = $126 U SR) AH 10-49 COPYRIGHT © 2012 Nelson Education Ltd. Example Formula Approach Labour Efficiency Variance LEV = (AH – LEV = (360 – SH) SR 485) $8.00 0.01 x 48,500 LEV = $1,000 F 10-50 COPYRIGHT © 2012 Nelson Education Ltd. Example Columnar Approach 1. AH x AR $3,006 360 x $8.35 2. AH x SR $2,880 360 x $8.00 3. SH x SR $3,880 (0.01 x 48,500) x $8.00 10-51 COPYRIGHT © 2012 Nelson Education Ltd. Example Columnar Approach 1. AH x AR $3,006 2. AH x SR $2,880 Price Variance (1 – 2) $126 U 3. SH x SR $3,880 Usage Variance (2 – 3) $1,000 F 10-52 COPYRIGHT © 2012 Nelson Education Ltd. Example Columnar Approach 1. AH x AR $3,006 2. AH x SR $2,880 Price Variance (1 – 2) $126 U 3. SH x SR $3,880 Usage Variance (2 – 3) $1,000 F Total Variance (1 – 3) $874 F 10-53 COPYRIGHT © 2012 Nelson Education Ltd. Causes of Labour Rate Variance • Labour rates are determined by external forces as labour markets and union contracts • Labour rates can vary when: – more skilled and more highly paid labourers are used for less skilled tasks – unexpected overtime occurs 10-54 COPYRIGHT © 2012 Nelson Education Ltd. Responsibility for the Labour Efficiency Variance • Production managers are responsible for the use of direct labour • But once the cause is discovered, responsibility may be assigned elsewhere 10-55 COPYRIGHT © 2012 Nelson Education Ltd.