CHAPTER 10 Standard Costing and Analysis of Direct Costs Copyright © 2015 McGraw-Hill Education. All rights reserved. No reproduction or distribution without the prior written consent of McGraw-Hill Education. Managing Costs Standard cost Actual cost Comparison between standard and actual performance level Cost variance 10-2 Management by Exception Amount Managers focus on quantities and costs that exceed standards, a practice known as management by exception.. Standard Direct Labor Direct Material Type of Product Cost 10-3 Setting Standards Cost Standards Analysis of Historical Data Task Analysis 10-4 Participation in Setting Standards Accountants, engineers, personnel administrators, and production managers combine efforts to set standards based on experience and expectations. 10-5 Perfection versus Practical Standards: A Behavioral Issue Should we use practical standards or perfection standards? Practical standards should be set at levels that are currently attainable with reasonable and efficient effort. 10-6 Perfection versus Practical Standards: A Behavioral Issue I agree. Perfection standards are unattainable and therefore discouraging to most employees. 10-7 Cost Variance Analysis Standard Cost Variances Price Variance Quantity Variance The difference between the actual price and the standard price. The difference between the actual quantity and the standard quantity. 10-8 A General Model for Variance Analysis Actual Quantity × Actual Price Actual Quantity × Standard Price Price Variance Materials price- SP) variance AQ(AP Labor rate variance AQ =Variable Actual overhead Quantity AP = spending Actual Price variance Standard Quantity × Standard Price Quantity Variance Materials quantity variance SP(AQ - SQ) Labor efficiency variance SP = Standard Price Variable overhead SQ = Standard Quantity efficiency variance 10-9 A General Model for Variance Analysis Actual Quantity × Actual Price Actual Quantity × Standard Price Price Variance Standard Quantity × Standard Price Quantity Variance Standard price is the amount that should have been paid for the resources acquired. 10-10 A General Model for Variance Analysis Actual Quantity × Actual Price Actual Quantity × Standard Price Price Variance Standard Quantity × Standard Price Quantity Variance Standard quantity is the quantity that should have been used. 10-11 Standard Costs Let’s use the concepts of the general model to calculate standard cost variances, starting with direct material. 10-12 Material Variances Zippy Hanson Inc. has the following direct material standard to manufacture one Zippy: 1.5 pounds per Zippy at $4.00 per pound Last week 1,700 pounds of material were purchased and used to make 1,000 Zippies. The material cost a total of $6,630. 10-13 Material Variances Summary Actual Quantity × Actual Price 1,700 lbs. × $3.90 per lb. Actual Quantity × Standard Price 1,700 lbs. × $4.00 per lb. $6,630 Price variance $170 favorable $ 6,800 Standard Quantity × Standard Price 1,500 lbs. × $4.00 per lb. $6,000 Quantity variance $800 unfavorable 10-14 Material Variances Hanson purchased and used 1,700 pounds. How are the variances computed if the amount purchased differs from the amount used? Zippy The price variance is computed on the entire quantity purchased. The quantity variance is computed only on the quantity used. 10-15 Material Variances Zippy Hanson Inc. has the following material standard to manufacture one Zippy: 1.5 pounds per Zippy at $4.00 per pound Last week 2,800 pounds of material were purchased at a total cost of $10,920, and 1,700 pounds were used to make 1,000 Zippies. 10-16 Material Variances Actual Quantity Purchased × Actual Price 2,800 lbs. × $3.90 per lb. Zippy Actual Quantity Purchased × MPV = AQ(AP - SP) Standard Price MPV = 2,800 lbs. × ($3.90 - 4.00) 2,800 lbs. MPV = $280 × Favorable $4.00 per lb. $10,920 Price variance $280 favorable $11,200 Price variance increases because quantity purchased increases. 10-17 Material Variances MQV = SP(AQ - SQ) MQV = $4.00(1,700 lbs - 1,500 lbs) MQV = $800 unfavor. Zippy Actual Quantity Used Standard Quantity × × Standard Price Standard Price 1,700 lbs. × $4.00 per lb. $6,800 Quantity variance is unchanged because actual and standard quantities are unchanged. 1,500 lbs. × $4.00 per lb. $6,000 Quantity variance $800 unfavorable 10-18 Isolation of Material Variances I need the variances as soon as possible so that I can better identify problems and control costs. You accountants just don’t understand the problems we production managers have. Okay. I’ll start computing the price variance when material is purchased and the quantity variance as soon as material is used. 10-19 Standard Costs Now let’s calculate standard cost variances for direct labor. 10-20 Labor Variances Zippy Hanson Inc. has the following direct labor standard to manufacture one Zippy: 1.5 standard hours per Zippy at $10.00 per direct labor hour Last week 1,550 direct labor hours were worked at a total labor cost of $15,810 to make 1,000 Zippies. 10-21 Labor Variances Summary Actual Hours × Actual Rate 1,550 hours × $10.20 per hour $15,810 Actual Hours × Standard Rate 1,550 hours × $10.00 per hour $15,500 Rate variance $310 unfavorable Standard Hours × Standard Rate 1,500 hours × $10.00 per hour $15,000 Efficiency variance $500 unfavorable 10-22 Significance of Cost Variances 1. Size of variance 1. 2. Dollar amount Percentage of standard 2. Recurring variances 3. Trends 4. Controllability What clues help me to determine the variances that I should investigate? 5. Favorable variances 6. Costs and benefits of investigation 10-23 Controllability of Variances Direct-Material Price Variance Direct-Material Quantity Variance Direct-Labor Rate Variance Direct-Labor Efficiency Variance 10-24 Behavioral Impact of Standard Costing If I buy cheaper materials, my directmaterials expenses will be lower than what is budgeted. Then I’ll get my bonus. But we may lose customers because of lower quality. 10-25 Interaction among Variances I am not responsible for the unfavorable labor efficiency variance! You purchased cheap material, so it took more time to process it. You used too much time because of poorly trained workers and poor supervision. 10-26 Standard Costs and Product Costing Standard material and labor costs are entered into Work-in-Process inventory instead of actual costs. Standard cost variances are closed directly to Cost of Goods Sold. 10-27 Use of Standard Costs for Product Costing Raw-material Inventory Accounts Payable Actual quantity at standard cost Actual quantity at actual cost Direct-Material Price Variance Unfavorable variance Favorable variance 10-28 Use of Standard Costs for Product Costing Raw-material Inventory Work-in-Process Inventory Actual quantity at standard cost Standard quantity at standard price Direct-Material Quantity Variance Unfavorable variance Favorable variance 10-29 Use of Standard Costs for Product Costing Work-in-Process Inventory Wages Payable Standard quantity at standard price Actual quantity at actual cost Direct-Labor Rate Variance Unfavorable variance Favorable variance Direct-Labor Efficiency Variance Unfavorable variance Favorable variance 10-30 Use of Standard Costs for Product Costing Cost of Goods Sold Unfavorable variance Favorable variance 10-31 End of Chapter 10 Let’s set the standard a little higher. 10-32