15 Introduction to Organic Chemistry 2 ed William H. Brown 15-1 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Organic Polymer Chemistry Chapter 15 15-2 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Organic Polymer Chem. Polymer: from the Greek, poly + meros, many parts. Any long-chain molecule synthesized by linking together single parts called monomers Monomer: from the Greek, mono + meros, single part. The simplest nonredundant unit from which a polymer is synthesized Plastic: a polymer that can be molded when hot and retains its shape when cooled 15-3 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Organic Polymer Chem Thermoplastic: a polymer that can be melted and molded into a shape that is retained when it is cooled Thermoset plastic: a polymer that can be molded when it is first prepared, but once it is cooled, hardens irreversibly and cannot be remelted 15-4 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Notation & Nomenclature Show the structure by placing parens around the repeat unit n = average degree of polymerization Cl Cl Cl Cl Cl Poly(vinyl chloride) (PVC) is synthesized is written as from Cl Vinyl chloride Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. Cl n 15-5 Notation & 15 Nomenclature To name a polymer, prefix poly to the name of the monomer from which the polymer is derived • if the name of the monomer is one word, no parens are necessary • for more complex monomers or where the name of the monomer is two words, enclose the name of the monomer is parens, as for example poly(vinyl chloride) poly(ethylene terephthalate) 15-6 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Morphology Polymers tend to crystallize as they precipitate or are cooled from a melt Acting to inhibit crystallization are their very large molecules, often with complicated and irregular shapes, which prevent efficient packing into ordered structures As a result, polymers in the solid state tend to be composed of ordered crystalline domains and disordered amorphous domains 15-7 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Morphology High degrees of crystallinity are found in polymers with regular, compact structures and strong intermolecular forces such as hydrogen bonds • as the degree of crystallinity increases, the polymer becomes more opaque due to scattering of light by the crystalline regions Melt transition temperature, Tm: the temperature at which crystalline regions melt • as the degree of crystallinity increases, Tm increases 15-8 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Morphology Highly amorphous polymers are sometimes referred to as glassy polymers • because they lack crystalline domains that scatter light, amorphous polymers are transparent • in addition, they are weaker polymers, both in terms of their high flexibility and low mechanical strength • on heating, amorphous polymers are transformed from a hard glass to a soft, flexible, rubbery state Glass transition temperature, Tg: the temperature at which a polymer undergoes a transition from a hard glass to a rubbery solid 15-9 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Morphology Example: poly(ethylene terephthalate) (PET) can be made with % crystalline domains ranging from 0% to 55% O O O O n Poly(ethylene terephthalate) (PET) 15-10 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Morphology Completely amorphous PET is formed by cooling the melt quickly • PET with a low degree of crystallinity is used for plastic beverage bottles By prolonging cooling time, more molecular diffusion occurs and crystalline domains form as the chains become more ordered • PET with a high degree of crystallinity can be drawn into textile fibers and tire cords 15-11 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Step-Growth Polymers Step-growth polymerization: a polymerization in which chain growth occurs in a stepwise manner between difunctional monomers We discuss five types of step-growth polymers • • • • • polyamides polyesters polycarbonates polyurethanes epoxy resins 15-12 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polyamides Nylon 66 (from two six-carbon monomers) O O heat nHOC(CH 2 ) 4 COH + nH2 N(CH 2 ) 6 NH2 Hexanedioic acid 1,6-Hexanediamine (Adipic acid) (Hexamethylenediamine) O O C(CH 2 ) 4 CNH(CH 2 ) 6 NH n + 2 nH2 O Nylon 66 • during fabrication, nylon fibers are cold-drawn to about 4 times their original length, which increases crystallinity, tensile strength, and stiffness 15-13 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polyamides The raw material base for the production of nylon 66 is benzene, which is derived from cracking and reforming of petroleum air catalyst 3 H2 catalyst Benzene Cyclohexane OH O + HNO3 Cyclohexanol Cyclohexanone O O HOC( CH2 ) 4 COH Hexanedioic acid (Adipic acid) 15-14 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polyamides Adipic acid is in turn the starting material for the synthesis of hexamethylenediamine O O +- - NH4 OC(CH 2 ) 4 CO NH4 Ammonium hexanedioate (Ammonium adipate) O O H2 NC(CH 2 ) 4 CNH 2 Hexanediamide (Adipamide) + heat 4 H2 catalyst H2 N(CH 2 ) 6 NH2 1,6-Hexanediamine (Hexamethylenediamine) 15-15 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polyamides Nylons are a family of polymers, the two most widely used of which are nylon 66 and nylon 6 • nylon 6 is synthesized from a six-carbon monomer O n NH 1. partial hydrolysis 2. heat Caprolactam O NH(CH 2 ) 5 C n Nylon 6 • nylon 6 is fabricated into fibers, brush bristles, highimpact moldings, and tire cords 15-16 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polyamides Kevlar O nHOC is a polyaromatic amide (an aramid) O COH + nH 2 N 1,4-Benzenedicarboxylic acid (Terephthalic acid) O C NH2 1,4-Benzenediamine (p-Phenylenediamine) O CNH Kevlar NH n + 2 nH 2 O • cables of Kevlar are as strong as cables of steel, but only about 20% the weight. Kevlar fabric is used for bulletproof vests, jackets, and raincoats 15-17 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polyesters Poly(ethylene terephthalate) (PET) is fabricated into Dacron fibers, Mylar films, and plastic beverage containers O nHOC O COH 1,4-Benzenedicarboxylic acid (Terephthalic acid) + nHOCH 2 CH2 OH heat 1,2-Ethanediol (Ethylene glycol) O O C COCH2 CH2 O n Poly(ethylene terephthalate) (Dacron, Mylar) Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. + 2 nH 2 O 15-18 15 Polyesters • ethylene glycol is synthesized from ethylene CH2 = CH2 Ethylene + O H , H2 O CH2 - CH2 HOCH2 CH2 OH O2 catalyst Ethylene oxide Ethylene glycol • terephthalic acid is synthesized from p-xylene, which is obtained from petroleum refining O H3 C CH3 p-Xylene O O2 HOC COH catalyst Terephthalic acid 15-19 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polycarbonates O CH3 Na + - O O- Na + + Cl Cl Phosgene CH3 Disodium salt of Bisphenol A O CH3 O CH3 Lexan (a polycarbonate) O n + 2 Na Cl 15-20 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polycarbonates Lexan is a tough transparent polymer with high impact and tensile strengths and retains its shape over a wide temperature range • it is used in sporting equipment, such as bicycle, football, and snowmobile helmets as well as hockey and baseball catcher’s masks • it is also used in the manufacture of safety and unbreakable windows 15-21 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polyurethanes A urethane, or cabamate, is an ester of carbamic acid, H2NCH2CO2H • they are most commonly prepared by treatment of an isocyanate with an alcohol O RN=C=O + An isocyanate R'OH RNHCOR' A carbamate Polyurethanes consist of flexible polyester or polyether units (blocks) alternating with rigid urethane units (blocks) • the rigid urethane blocks are derived from a diisocyanate Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15-22 15 Polyurethanes • the more flexible blocks are derived from lowmolecular-weight polyesters or polyethers with -OH groups at the ends of each polymer chain CH3 O=C=N N=C=O + nHO- polymer-OH Low-molecular-weight polyester or polyether 2,6-Toluene diisocyanate O O CH3 CNH NHCO- polymer-O n A polyurethane Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15-23 15 Epoxy resins Epoxy resins are materials prepared by a polymerization in which one monomer contains at least two epoxy groups • within this range, there are a large number of polymeric materials and epoxy resins are produced in forms ranging from low viscosity liquids to high melting solids • the most widely used epoxide monomer is the diepoxide prepared by treating 1 mol of bisphenol A with 2 mol of epichlorihydrin 15-24 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Epoxy Resins CH 3 O + Na + - O Cl Epichlorohydrin O - N a+ CH 3 Disodium salt of bisphenol A CH 3 O O O O CH3 A diepoxide 15-25 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Epoxy Resins CH3 O O O O H3 C A diepoxide N H2 H 2N A diamine CH3 OH O OH O CH3 An epoxy resin Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. H N N H n 15-26 15 Chain-Growth Polymers Chain-growth polymerization: a polymerization in which monomer units are joined together without loss of atoms. For example: nCH2 = CH2 Ethylene catalyst CH2 CH2 n Polyethylene 15-27 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polyethylenes Monomer Formula Polymer Name(s) and Common Uses CH 2 =CH 2 polyethylene, Polythene; break-resistant containers and packaging materials CH 2 =CHCH 3 polypropylene, Herculon; textile and carpet fibers CH 2 =CHCl poly(vinyl chloride), PVC; construction tubing CH 2 =CCl 2 poly(1,1-dichloroethylene) Saran; food packaging 15-28 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polyethylenes CH 2 =CHCN polyacrylonitrile, Orlon; acrylics and acrylates CF 2 =CF 2 polytetrafluoroethylene, Teflon; nonstick coatings CH 2 =CHC 6 H5 polystyrene, Styrofoam; insulating materials CH 2 =CHCO 2 CH 2 CH 3 poly(ethyl acrylate); latex paints poly(methyl methacrylate), Lucite, CH 2 =CCO 2 CH 3 Plexiglas; glass substitutes CH 3 15-29 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Radical Chain-Growth Among the initiators used for radical chaingrowth polymerization are organic peroxides, which decompose as shown on mild heating O O O O Dibenzoyl peroxide 2 O O A benzoyloxy radical Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 2 A phenyl radical + 2 CO 2 15-30 15 Polymerization Radical: a molecule or ion containing one or more unpaired electrons Fishhook arrow: a curved and barbed arrow used to show the repositioning of a single electron To account for the polymerization of alkenes in the presence of peroxides, chemists propose a three-step radical chain mechanism 15-31 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polymerization Step 1: chain initiation In In In • + CH2 = CH2 In • + In • In-CH 2 CH2 • An alkyl radical • Chain initiation: a step in a radical chain reaction characterized by the formation of radicals from nonradical compounds 15-32 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polymerization Step 2: chain propagation In-CH 2 CH2 • + CH2 = CH2 In-CH 2 CH2 • + ( n- 1 ) CH2 = CH2 In-CH 2 CH2 CH2 CH2 • In-( CH2 CH2 ) n • • Chain propagation: a step in a radical chain reaction characterized by the reaction of a radical and a molecule to give a new radical • Chain length, n: the number of times the cycle of chain propagation steps repeats in a chain reaction 15-33 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polymerization Step 3: chain termination CH2 CH2 • + • CH2 CH2 CH2 CH2 -CH 2 CH2 • Chain termination: a step in a radical chain mechanism that involves destruction of radicals 15-34 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Radical Chain-Growth The first commercial polyethylenes produced by radical polymerization were soft, tough polymers known as low density polyethylene (LDPE) • LDPE chains are highly branched due to chaintransfer reactions • because this branching prevents polyethylene chains from packing efficiently, LDPE is largely amorphous and transparent • approx. 65% is fabricated into films for consumer items such as baked goods, vegetables and other produce, and trash bags 15-35 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Radical Chain-Growth Chain-transfer reaction: the reactivity of an end group is transferred from one chain to another, or from one position on a chain to another position on the same chain • polyethylene formed by radical polymerization exhibits a number of butyl branches on the polymer main chain • these butyl branches are generated by a “back-biting” chain transfer reaction in which a 1° radical end group abstracts a hydrogen from the fourth carbon back • polymerization then continues from the 2° radical 15-36 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Radical Chain-Growth H • A six-membered transition state leading to 1,5-hydrogen abstraction • H nCH2 = CH2 n 15-37 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Polymerization Propylene and other substituted ethylene monomers can also be polymerized under a variety of experimental conditions • radical polymerization of propylene involves 2° radical intermediates to give polypropylene, with methyl groups repeating on every other carbon CH3 nCH3 CH= CH2 initator Propene (Propylene) CHCH2 n Polypropylene 15-38 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Ziegler-Natta Polymers Ziegler-Natta chain-growth polymerization is an alternative method that does not involve radicals • Ziegler-Natta catalysts are heterogeneous materials composed of a MgCl2 support, a group IVB transition metal halide such as TiCl4, and an alkylaluminum compound CH2 =CH 2 TiCl 4 /Al(CH Ethylene MgCl 2 2 CH 3 ) 2 Cl n Polyethylene 15-39 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Ziegler-Natta Polymers • Step 1: formation of a titanium-ethyl bond MgCl 2 /TiCl particle Ti Cl + Al(CH 4 2 CH 3 ) 2 Cl Ti CH2 CH3 + Al(CH 2 CH 3 )Cl 2 15-40 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Ziegler-Natta Polymers Step 2: insertion of ethylene into the titanium-carbon bond Ti CH2 CH3 + CH2 =CH 2 Ti CH2 CH2 CH2 CH3 15-41 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Ziegler-Natta Polymers Polyethylene from Ziegler-Natta systems is termed high-density polyethylene (HDPE) • it has a considerably lower degree of chain branching than LDPE and, a result, has a higher degree of crystallinity, a higher density, a higher melting point, and is several times stronger than LDPE • appox. 45% of all HDPE is blow-molded into containers • with special fabrication techniques, HDPE chains can be made to adopt an extended zig-zag conformation. HDPE processed in this manner is stiffer than steel and has 4x the tensile strength! 15-42 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Recycling Codes Code 1 PET Polymer poly(ethylene terephthalate) Common Uses soft drink bottles, household chemical bottles, films, textile fibers 2 high-density HDPE polyethylene milk and water jugs, grocery bags, bottles 3 V poly(vinyl chloride), PVC shampoo bottles, pipes, shower curtains, vinyl siding, wire insulation, floor tiles, credit cards 4 LDPE low-density polyethylene shrink wrap, trash and grocery bags, sandwich bags, squeeze bottles Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15-43 15 Recycling Codes Code Polymer Common Uses 5 PP polypropylene plastic lids, clothing fibers, bottle caps, toys, diaper linings 6 PS polystyrene styrofoam cups, egg cartons, disposable utensils, packaging materials, appliances 7 all other plastics, mixed plastics various 15-44 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved. 15 Organic Polymer Chemistry End Chapter 15 15-45 Copyright © 2000 by John Wiley & Sons, Inc. All rights reserved.