Shekhar Bhansali bhansali@eng.usf.edu First things first, what is a Sensor ? A device used to measure a physical quantity such as temperature and convert it into an electronic signal of some kind (e.g a voltage), without modifying the environment. Shekhar Bhansali bhansali@eng.usf.edu Sensors in our body • • • • Mechanoreceptors (feel) Auditory system Visual System Olfactory System (Nose) Shekhar Bhansali bhansali@eng.usf.edu What can be sensed? Almost Everything!!! Commonly sensed parameters are : • Pressure • Temperature • Flow rate • Radiation • Chemicals • Pathogens Shekhar Bhansali bhansali@eng.usf.edu What is MEMS ? • MEMS or Micro Electro Mechanical Systems is a technique of combining Electrical and Mechanical components together on a chip, to produce a system of miniature dimensions .. • By miniature, we mean dimensions less than the thickness of human hair !!!! Shekhar Bhansali bhansali@eng.usf.edu The wonder called nanotechnology • Nanotechnology is the technology of arranging atoms and molecules in a material. • This allows to alter the properties of a material and build structures of desired features. • A nanometer is one-billionth of a meter. • Nanotechnology makes it possible to manufacture devices 80,000 times smaller than the thickness of human hair !! Shekhar Bhansali bhansali@eng.usf.edu A simple analogy.. • The atoms in an object can be compared to the blocks in a building game. • In a building game, the blocks can be arranged to create different looking structures. • Similarly, atoms can be arranged differently to produce a multitude of devices. This forms the basis of nanotechnology. Shekhar Bhansali bhansali@eng.usf.edu Same game, different names • USA – MEMS • Europe – Microsystem technology • Japan - Micromachines Shekhar Bhansali bhansali@eng.usf.edu But why mems for sensors? Sensors made using MEMS are better than their conventional counterparts because they are : • • • • • Smaller in size Have lower power consumption More sensitive to input variations Cheaper due to mass production Less invasive than larger devices So good things do come in small packages !!!! Shekhar Bhansali bhansali@eng.usf.edu Projected MEMS Market Share 2006 Consumer 3% Medical 11% Industrial 22% Automotive 17% Communictions 21% Computer 26% http://www.memsindustrygroup.org/industy_statistics.asp Shekhar Bhansali bhansali@eng.usf.edu MEMS Revenue http://www.memsindustrygroup.org/industy_statistics.asp Shekhar Bhansali bhansali@eng.usf.edu Market for Sensors • Auto Industry • Medical industry • Department of Defense Shekhar Bhansali bhansali@eng.usf.edu Types of Sensors • • • • Mechanical Sensors Optical Sensors Thermal Sensors Chemical and Biological Sensors Shekhar Bhansali bhansali@eng.usf.edu Mechanical Micro sensors • • • • • • • Strain Gauges Accelerometers Gyroscopes (Rotation rate) Pressure Sensors Microphones Tactile Sensors (sensory feedback) Biological Sensors (cochlear implants) Shekhar Bhansali bhansali@eng.usf.edu ACCELEROMETERS Used in deploying airbags, navigation, activity detection for pacemakers Shekhar Bhansali bhansali@eng.usf.edu Sensors in automobiles http://mems.colorado.edu/c1.res.ppt/ppt/g.tutorial/ppt.htm Shekhar Bhansali bhansali@eng.usf.edu Size is important in automotive industry Accelerometer www.kineticceramics.com/products/ new_products.htm Shekhar Bhansali bhansali@eng.usf.edu Comparison between conventional and MEMS based inertial sensor Mass Size Power Cost Conventional 1587.5 gm 15x8x5 cm 35 W $20,000 MEMS based 10 gm 2x2x0.5 cm ~1mW $500 Adapted from : http://mems.colorado.edu/c1.res.ppt/ppt/g.tutorial/ppt.htm Shekhar Bhansali bhansali@eng.usf.edu MEMS based cochlear implant http://www.accessexcellence.org/AB/BA/biochip3.html Shekhar Bhansali bhansali@eng.usf.edu Optical Sensors • Direct Sensors (Light → Electronic Signal) – Photoemissive – Photoconductive • Indirect Sensors (Light → Intermediate energy → Electronic signal) – Pyroelectric detectors – Bolometers • Biological Light Sensors Shekhar Bhansali bhansali@eng.usf.edu Sight for the blind MEMS based array that may be inserted in the retina of a blind person to provide partial sight http://www.sandia.gov/news-center/news-releases/2002/mat-hem/blindsee.html Shekhar Bhansali bhansali@eng.usf.edu Thermal Sensors • • • • Thermo mechanical (dimension) Thermo resistive (resistance) Acoustic (sound) Biological Shekhar Bhansali bhansali@eng.usf.edu Features of MEMS thermal sensors • • • • Waterproof Contact free (wireless) Find use in household appliances (iron) Can be used in tight ends Shekhar Bhansali bhansali@eng.usf.edu Chem Bio Sensors • Electronic nose can sense a large number of gases http://www.estcal.com/Products.html • Electronic tongue can sense a variety of liquids http://www.alpha-mos.com/proframe.htm Shekhar Bhansali bhansali@eng.usf.edu Chemical lab on a chip Used to detect chemicals in gas, liquids and DNA http://www.sandia.gov/media/NewsRel/NR2000/labchip.htm Shekhar Bhansali bhansali@eng.usf.edu Medical and homeland security applications • • • • Biocavity laser Decontamination foam Smart pill Sensors for missile systems Shekhar Bhansali bhansali@eng.usf.edu Biocavity laser This device distinguishes cancerous from non cancerous cells thus aiding the surgeons in operations http://www.sandia.gov/media/NewsRel/NR2000/candetec.htm Shekhar Bhansali bhansali@eng.usf.edu Decontamination foam • It can neutralize both chemical and biological agents (anthrax) and help in homeland security • Not harmful to people, hence can be dispensed freely Source : Sandia Labs Shekhar Bhansali bhansali@eng.usf.edu Smart PILL • Implanted in the body • Automatic drug delivery (on demand) http://mmadou.eng.uci.edu/ Shekhar Bhansali bhansali@eng.usf.edu MEMS and Marine Science Shekhar Bhansali bhansali@eng.usf.edu Need for sensors in marine science Sensing in marine environment maybe done for various reasons : Oil exploration and related applications Global weather predictions Monitor water quality for any contamination Measure parameters detrimental to the “health” of structures in the sea ( like oil rigs and ships ) Study of aquatic plants and animals In military operations Shekhar Bhansali bhansali@eng.usf.edu Parameters monitored in marine science Temperature, pressure, light transmission, tidal and current velocity Plant pigments (chlorophyll), plankton cells Dissolved gases (like oxygen), pH, metals, pesticides Seabed characteristics, Seismic signal Shekhar Bhansali bhansali@eng.usf.edu Why measure these quantities after all ? Water temperature – effects a lot of processes directly viz. • Solubility of substances in water • Feeding and reproduction of aquatic organisms • Also, water’s ability to hold dissolved oxygen decreases as water temperature increases…. Now, this is really crucial for aquatic life !! Shekhar Bhansali bhansali@eng.usf.edu Importance of measuring light penetration • Indicates algal growth • Indicates presence of silt in estuaries (confluence of river and the sea). • Sediments if present in water in large amounts – May block sunlight to submerged plants – Can carry pesticides and other pollutants through the water Shekhar Bhansali bhansali@eng.usf.edu Where are these mems devices attached ? The MEMS devices, in marine sensing maybe attached to: • Ships • Floating devices (buoys) in the sea • Fixed sea structures (like oil rigs) • Sea bed using links • AUVs http://www.oceanor.no/images/oc-buoys.gif Shekhar Bhansali bhansali@eng.usf.edu AUV ( Autonomous underwater vehicle ) AUV • AUVs are unmanned underwater vehicles for real time monitoring in the oceans. • AUVs can be equipped with “Lab on a Chip”, a set of sensors developed on a single chip, using MEMS. http://isis2.admin.usf.edu/ur/usfmagazine/spring02/rip1.html “ Lab on a Chip” • These “Lab on a Chip” devices can sense a large number of chemical pollutants simultaneously. www.sandia.gov/media/ chemclue.htm Shekhar Bhansali bhansali@eng.usf.edu Mems in oil exploration and related applications • To find potential oil reserves • To detect oil leakage from pipelines • In cases of unfortunate oil spills http://www.spiderstaging.com/rigging/images/offshore_oil.jpg – MEMS sensors can help to sense information about the ocean currents. – Using this it is possible to predict how far the oil slick will be transported. – This information can aid in clean up. Shekhar Bhansali bhansali@eng.usf.edu Finding potential oil and gas reserves • MEMS geophones and accelerometers can sense the vibrations sent up from the earth’s belly. • An array of MEMS geophones are planted over a wide area on the seabed. • Vibrations are intentionally produced on the ground surface using some techniques. • The MEMS devices measure the reflection of these waves from different layers in the earth’s belly. MEMS Accelerometer http://micron.me.dal.ca/CHIPS/penny_chip.jpg • These readings are then used to create a geological map, which indicates the size and location of the oil/gas reservoir. Shekhar Bhansali bhansali@eng.usf.edu Role of mems in coastal weather monitoring ≈ MEMS sensors can provide vital information about wave pressure, temperature, tidal and current velocity (using devices like the MEMS Doppler current profiler). ≈ The information obtained can be used to develop maps indicating the distribution of these parameters throughout the ocean. ≈ These maps can provide accurate data, regarding any imminent sea storms, tsunamis (large sea waves caused due to large scale movements inside the earth’s surface). Shekhar Bhansali bhansali@eng.usf.edu Hydrophones )))) • Just as microphones collect sounds in air, hydrophones are small devices that detect sounds in water. • The sources of sounds in water maybe ships, earthquakes, waves or marine animals. Shekhar Bhansali bhansali@eng.usf.edu Digital mammal tags • These are tiny devices attached to animals like whales, sharks, dolphins etc.. • Provides vital data about the animal and its surroundings • A tag houses – Pressure sensor(s) – Temperature sensor(s) – Hydrophone (sound sensor) – Radio transmitter for data collection at remote locations. Shekhar Bhansali bhansali@eng.usf.edu MEMS in marine military operations • An array of MEMS sensors spread on the ocean floor could detect the presence of enemy submarines. • MEMS sensors (pressure sensors, accelerometers etc.) are being used in anti-torpedo weapons on submarines and ships. • MEMS sensors in torpedoes are responsible for – Detonating the torpedo at the right time – Hitting the target in a crowded environment – Prevent any premature explosion Shekhar Bhansali bhansali@eng.usf.edu Challenges for MEMS sensors in marine environment • Complex nature of marine environment • Fouling of sensor surfaces • Selecting one out of several species • Should be able to detect extremely low levels of chemical concentrations • Resist drifting along with the currents Shekhar Bhansali bhansali@eng.usf.edu Future of mems in marine science • MEMS promises to be an effective technique of producing marine sensors of high quality, at lower costs. • The use of fiber optics in marine science offers several avenues in fabrication and packaging of sensors. • The use of sensor dust in the oceans in the coming years, would be the best that this technology could offer. Shekhar Bhansali bhansali@eng.usf.edu The BIG question “ Is MEMS really necessary?” – Still in nascent stage to be applied commercially – Research in this area is important, as it probably is the future Shekhar Bhansali bhansali@eng.usf.edu Acknowledgements This effort is based upon work partially supported by the National Science Foundation under Grant No. 0239262 and The Florida Hi-Tech Corridor Workforce Training grant Any opinions, findings, and conclusions or recommendations expressed in this material are those of the author(s) and do not necessarily reflect the views of the National Science Foundation or the Florida HiTech Corridor Workforce Training Grant. Shekhar Bhansali bhansali@eng.usf.edu We would really appreciate if you could fill in our online feedback form and give us your opinion. Shekhar Bhansali bhansali@eng.usf.edu