Operations Management Forecasting Chapter 4 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-1 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Outline WHAT IS FORECASTING? TYPES OF FORECASTS THE STRATEGIC IMPORTANCE OF FORECASTING FORECASTING APPROACHES Overview of Qualitative Methods Overview of Quantitative Methods Naïve Approach Moving Averages Exponential Smoothing Exponential Smoothing with Trend Adjustment Trend Projections Seasonal Variations in Data Cyclic Variations in Data TIME-SERIES FORECASTING ASSOCIATIVE FORECASTING METHODS: REGRESSION AND CORRELATION ANALYSIS MONITORING AND CONTROLLING FORECASTS PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-2 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 What is Forecasting? Process of predicting a future event Sales will be $200 Million! Underlying basis of all business decisions Production Inventory Personnel Facilities PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-3 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Types of Forecasts by Time Horizon Short-range forecast Up to 1 year; usually less than 3 months Job scheduling, worker assignments Medium-range forecast 3 months to 3 years Sales & production planning, budgeting Long-range forecast 3+ years New product planning, facility location PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-4 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Short-term vs. Longer-term Forecasting Medium/long range forecasts deal with more comprehensive issues and support management decisions regarding planning and products, plants and processes. Short-term forecasting usually employs different methodologies than longer-term forecasting Short-term forecasts tend to be more accurate than longer-term forecasts. PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-5 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Influence of Product Life Cycle Introduction, Growth, Maturity, Decline Stages of introduction and growth require longer forecasts than maturity and decline Forecasts useful in projecting staffing levels, inventory levels, and factory capacity as product passes through life cycle stages PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-6 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Strategy and Issues During a Product’s Life Growth Maturity Practical to change price or quality image Poor time to change image, price, or quality Competitive costs become critical Introduction Company Strategy/Issues Best period to increase market share R&D product engineering critical Strengthen niche Decline Cost control critical Defend market position Fax machines Drive-thru restaurants CD-ROM Sales 3 1/2” Floppy disks Station wagons Internet Color copiers HDTV OM Strategy/Issues Product design and development critical Frequent product and process design changes Short production runs High production costs Forecasting critical Standardization Product and process reliability Less rapid product changes - more minor changes Competitive product improvements and options Increase capacity Limited models Shift toward product focused Attention to quality Enhance distribution PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e Optimum capacity Increasing stability of process Long production runs Product improvement and cost cutting 4-7 Little product differentiation Cost minimization Over capacity in the industry Prune line to eliminate items not returning good margin Reduce capacity © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Types of Forecasts Economic forecasts Address business cycle, e.g., inflation rate, money supply etc. Technological forecasts Predict rate of technological progress Predict acceptance of new product Demand forecasts Predict sales of existing product PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-8 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Seven Steps in Forecasting Determine the use of the forecast Select the items to be forecasted Determine the time horizon of the forecast Select the forecasting model(s) Gather the data Make the forecast Validate and implement results PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-9 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Realities of Forecasting Forecasts are seldom perfect Most forecasting methods assume that there is some underlying stability in the system Both product family and aggregated product forecasts are more accurate than individual product forecasts PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-10 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Forecasting Approaches Qualitative Methods Quantitative Methods Used when situation is vague & little data exist Used when situation is ‘stable’ & historical data exist New products New technology Existing products Current technology Involves intuition, experience Involves mathematical techniques e.g., forecasting sales on Internet PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e e.g., forecasting sales of color televisions 4-11 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Overview of Qualitative Methods Jury of executive opinion Pool opinions of high-level executives, sometimes augment by statistical models Delphi method Panel of experts, queried iteratively Sales force composite Estimates from individual salespersons are reviewed for reasonableness, then aggregated Consumer Market Survey Ask the customer PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-12 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Jury of Executive Opinion Involves small group of high-level managers Group estimates demand by working together Combines managerial experience with statistical models Relatively quick ‘Group-think’ disadvantage PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-13 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 © 1995 Corel Corp. Delphi Method Iterative group process 3 types of people Decision makers Staff Respondents Decision Makers Staff (What will (Sales?) (Sales will be 50!) sales be? survey) Reduces ‘group-think’ Respondents (Sales will be 45, 50, 55) PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-14 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Sales Force Composite Each salesperson projects his or her sales Combined at district & national levels Sales reps know customers’ wants Tends to be overly optimistic Sales © 1995 Corel Corp. PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-15 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Consumer Market Survey Ask customers about purchasing plans What consumers say, and what they actually do are often different Sometimes difficult to answer How many hours will you use the Internet next week? © 1995 Corel Corp. PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-16 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Overview of Quantitative Approaches Naïve approach Moving averages Exponential smoothing Trend projection Time-series Models Linear regression Associative models PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-17 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 What is a Time Series? Set of evenly spaced numerical data Forecast based only on past values Obtained by observing response variable at regular time periods Assumes that factors influencing past and present will continue influence in future Example Year: Sales: 1998 78.7 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 1999 63.5 4-18 2000 89.7 2001 93.2 2002 92.1 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Time Series Components Trend Cyclical Seasonal Random PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-19 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Product Demand Charted over 4 Years with Trend and Seasonality Demand for product or service Seasonal peaks Trend component Actual demand line Random variation Year 1 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e Year 2 4-20 Average demand over four years Year 3 Year 4 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Trend Component Persistent, overall upward or downward pattern Due to population, technology etc. Several years duration Response Mo., Qtr., Yr. PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-21 © 1984-1994 T/Maker Co. © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Seasonal Component Regular pattern of up & down fluctuations Due to weather, customs etc. Occurs within 1 year Summer Response © 1984-1994 T/Maker Co. Mo., Qtr. PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-22 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Cyclical Component Repeating up & down movements Due to interactions of factors influencing economy Usually 2-10 years duration Cycle Response Mo., Qtr., Yr. PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-23 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Random Component Erratic, unsystematic, ‘residual’ fluctuations Due to random variation or unforeseen events © 1984-1994 T/Maker Co. Union strike Tornado Short duration & nonrepeating PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-24 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 General Time Series Models Any observed value in a time series is the product (or sum) of time series components Multiplicative model Yi = Ti · Si · Ci · Ri (if quarterly or mo. data) Additive model Yi = Ti + Si + Ci + Ri PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e (if quarterly or mo. data) 4-25 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Naive Approach Assumes demand in next period is the same as demand in most recent period e.g., If May sales were 48, then June sales will be 48 Sometimes cost effective & efficient © 1995 Corel Corp. PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-26 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Moving Average Method MA is a series of arithmetic means Used if little or no trend Used often for smoothing Provides overall impression of data over time Equation Demand in Previous n Periods MA n PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-27 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Moving Average Example You’re manager of a museum store that sells historical replicas. You want to forecast sales (000) for 2003 using a 3-period moving average. 1998 4 1999 6 2000 5 2001 3 2002 7 © 1995 Corel Corp. PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-28 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Moving Average Solution Time 1998 1999 2000 2001 2002 2003 Response Yi 4 6 5 3 7 Moving Total (n=3) NA NA NA 4+6+5=15 Moving Average (n=3) NA NA NA 15/3 = 5 NA PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-29 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Moving Average Solution Time 1998 1999 2000 2001 2002 2003 Response Yi 4 6 5 3 7 Moving Total (n=3) NA NA NA 4+6+5=15 6+5+3=14 Moving Average (n=3) NA NA NA 15/3 = 5 14/3=4 2/3 NA PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-30 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Moving Average Solution Time 1998 1999 2000 2001 2002 2003 Response Yi 4 6 5 3 7 NA PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e Moving Total (n=3) NA NA NA 4+6+5=15 6+5+3=14 5+3+7=15 4-31 Moving Average (n=3) NA NA NA 15/3=5.0 14/3=4.7 15/3=5.0 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Moving Average Graph Sales 8 Actual 6 Forecast 4 2 95 96 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 97 98 Year 4-32 99 00 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Weighted Moving Average Method Used when trend is present Older data usually less important Weights based on intuition Often lay between 0 & 1, & sum to 1.0 Equation WMA = Σ(Weight for period n) (Demand in period n) PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e ΣWeights 4-33 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Actual Demand, Moving Average, Weighted Moving Average 35 Sales Demand 30 25 Weighted moving average Actual sales 20 15 10 Moving average 5 0 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Month PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-34 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Disadvantages of Moving Average Methods Increasing n makes forecast less sensitive to changes Do not forecast trend well Require much historical data © 1984-1994 T/Maker Co. PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-35 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Method Form of weighted moving average Weights decline exponentially Most recent data weighted most Requires smoothing constant () Ranges from 0 to 1 Subjectively chosen Involves little record keeping of past data PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-36 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Equations Ft : Forecast for period t, t=1,2,...,n. At : Actual value in period t, t=1,2,...,n = Smoothing constant Ft = Ft-1 + (At-1 - Ft-1) OR Ft = At-1 + (1- )Ft-1 n (1 )i 1 At i i 1 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-37 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Example During the past 8 quarters, the Port of Baltimore has unloaded large quantities of grain. ( = .10). The first quarter forecast was 175.. Quarter Actual 1 2 3 4 5 6 7 8 9 180 168 159 175 190 205 180 182 ? PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e Find the forecast for the 9th quarter. 4-38 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Solution Ft = Ft-1 + 0.1(At-1 - Ft-1) Quarter Actual 1 180 2 168 3 159 4 175 5 190 6 205 Forecast, F t (α = .10) 175.00 (Given) 175.00 + PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-39 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Solution Ft = Ft-1 + 0.1(At-1 - Ft-1) Forecast, F t (α = .10) Quarter Actual 1 180 2 168 3 159 4 175 5 190 6 205 175.00 (Given) 175.00 + .10( PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-40 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Solution Ft = Ft-1 + 0.1(At-1 - Ft-1) Quarter Actual 1 180 2 168 3 159 4 175 5 190 6 205 Forecast, Ft (α = .10) 175.00 (Given) 175.00 + .10(180 - PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-41 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Solution Ft = Ft-1 + 0.1(At-1 - Ft-1) Forecast, Ft (α = .10) Quarter Actual 1 180 2 168 3 159 4 175 5 190 6 205 175.00 (Given) 175.00 + .10(180 - 175.00) PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-42 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Solution Ft = Ft-1 + 0.1(At-1 - Ft-1) Forecast, Ft (α = .10) Quarter Actual 1 180 2 168 3 159 4 175 5 190 6 205 175.00 (Given) 175.00 + .10(180 - 175.00) = 175.50 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-43 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Solution Ft = Ft-1 + 0.1(At-1 - Ft-1) Forecast, F t (α = .10) Quarter Actual 1 180 2 168 175.00 + .10(180 - 175.00) = 175.50 3 159 175.50 + .10(168 - 175.50) = 174.75 4 175 5 190 6 205 175.00 (Given) PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-44 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Solution Ft = Ft-1 + 0.1(At-1 - Ft-1) Forecast, F t (α = .10) Quarter Actual 1995 180 175.00 (Given) 1996 168 175.00 + .10(180 - 175.00) = 175.50 1997 159 175.50 + .10(168 - 175.50) = 174.75 1998 175 174.75 + .10(159 - 174.75)= 173.18 1999 190 2000 205 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-45 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Solution Ft = Ft-1 + 0.1(At-1 - Ft-1) Forecast, F t (α = .10) Quarter Actual 1 180 175.00 (Given) 2 168 175.00 + .10(180 - 175.00) = 175.50 3 4 159 175.50 + .10(168 - 175.50) = 174.75 175 174.75 + .10(159 - 174.75) = 173.18 5 190 173.18 + .10(175 - 173.18) = 173.36 6 205 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-46 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Solution Ft = Ft-1 + 0.1(At-1 - Ft-1) Forecast, F t (α = .10) Quarter Actual 1 180 175.00 (Given) 2 168 175.00 + .10(180 - 175.00) = 175.50 3 159 175.50 + .10(168 - 175.50) = 174.75 4 175 174.75 + .10(159 - 174.75) = 173.18 5 190 173.18 + .10(175 - 173.18) = 173.36 6 205 173.36 + .10(190 - 173.36) = 175.02 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-47 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Solution Ft = Ft-1 + 0.1(At-1 - Ft-1) Actual Forecast, F t (α = .10) 4 175 174.75 + .10(159 - 174.75) = 173.18 5 190 173.18 + .10(175 - 173.18) = 173.36 6 7 205 180 173.36 + .10(190 - 173.36) = 175.02 175.02 + .10(205 - 175.02) = 178.02 Time 8 9 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-48 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Solution Ft = Ft-1 + 0.1(At-1 - Ft-1) Time Forecast, F t (α = .10) Actual 4 175 174.75 + .10(159 - 174.75) = 173.18 5 190 173.18 + .10(175 - 173.18) = 173.36 6 7 205 180 8 9 182 ? 173.36 + .10(190 - 173.36) = 175.02 175.02 + .10(205 - 175.02) = 178.02 178.02 + .10(180 - 178.02) = 178.22 178.22 + .10(182 - 178.22) = 178.58 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-49 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Forecast Effects of Smoothing Constant Ft = At - 1 + (1- )At - 2 + (1- )2At - 3 + ... Weights = Prior Period 2 periods ago 3 periods ago = 0.10 (1 - ) (1 - )2 10% = 0.90 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-50 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Forecast Effects of Smoothing Constant Ft = At - 1 + (1- ) At - 2 + (1- )2At - 3 + ... Weights = Prior Period = 0.10 2 periods ago 3 periods ago (1 - ) 10% 9% (1 - )2 = 0.90 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-51 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Forecast Effects of Smoothing Constant Ft = At - 1 + (1- )At - 2 + (1- )2At - 3 + ... Weights = Prior Period = 0.10 2 periods ago 3 periods ago (1 - ) (1 - )2 10% 9% 8.1% = 0.90 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-52 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Forecast Effects of Smoothing Constant Ft = At - 1 + (1- )At - 2 + (1- )2At - 3 + ... Weights = Prior Period 2 periods ago 3 periods ago (1 - ) (1 - )2 = 0.10 10% 9% 8.1% = 0.90 90% PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-53 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Forecast Effects of Smoothing Constant Ft = At - 1 + (1- ) At - 2 + (1- )2At - 3 + ... Weights = Prior Period 2 periods ago 3 periods ago (1 - ) (1 - )2 = 0.10 10% 9% 8.1% = 0.90 90% 9% PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-54 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Forecast Effects of Smoothing Constant Ft = At - 1 + (1- ) At - 2 + (1- )2At - 3 + ... Weights = Prior Period = 0.10 = 0.90 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 2 periods ago 3 periods ago (1 - ) (1 - )2 10% 9% 8.1% 90% 9% 0.9% 4-55 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Impact of 250 Forecast (0.5) Actual Tonage 200 150 Forecast (0.1) Actual 100 50 0 1 2 3 4 5 6 7 8 9 Quarter PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-56 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Choosing Seek to minimize the Mean Absolute Deviation (MAD) If: Then: Forecast error = demand - forecast MAD PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e forecast errors n 4-57 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing with Trend Adjustment “Double Exponential Smoothing” Ft = exponentially smoothed forecast in period t Tt = exponentially smoothed trend in period t At = actual demand in period t = smoothing constant for the average = smoothing constant for the trend PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-58 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing with Trend Adjustment FITt : Forecast including trend in period t, t=1,2,...,n FITt = Ft +Tt where Ft = At-1 +(1- ) FITt-1 Tt = (Ft - Ft-1) + (1- )Tt-1 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-59 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Chapter 4: Example 7 Exponential Smoothing with Trend 0,2 0,4 Month Demand 1 12 2 17 3 20 4 19 5 24 6 21 7 31 8 28 9 36 10 Smoothed Smoothed Fore. inc. Forecast, Ft Trend Trend, FIT t 11 2 13 12,80 1,92 14,72 15,18 2,10 17,28 17,82 2,32 20,14 19,91 2,23 22,14 22,51 2,38 24,89 24,11 2,07 26,18 27,14 2,45 29,59 29,28 2,32 31,60 32,48 2,68 35,16 Average= PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-60 Error -1,00 2,28 2,72 -1,14 1,86 -3,89 4,82 -1,59 4,40 Abs. Error 1,00 2,28 2,72 1,14 1,86 3,89 4,82 1,59 4,40 Squared 1,00 5,20 7,41 1,31 3,45 15,14 23,24 2,54 19,36 0,94 BIAS 2,63 MAD 8,74 MSE © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Comparing Actual and Forecasts 40 35 Actual Demand 30 Demand 25 20 15 Smoothed Forecast Forecast including trend 10 Smoothed Trend 5 0 1 2 3 4 5 6 7 8 9 10 Month PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-61 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Linear Trend Projection using Regression Used for forecasting linear trend line Assumes relationship between response variable, Y, and time, X, is a linear function Yi a + bX i Estimated by least squares method Minimizes sum of squared errors PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-62 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Least Squares Values of Dependent Variable Actual observation Deviation Deviation Deviation Deviation Deviation Deviation Deviation Point on regression line Yˆ a + bx Time PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-63 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Least Squares Equations Equation: Ŷi a + bx i n Slope: x i y i nx y b i n x i nx i Y-Intercept: PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e a y bx 4-64 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Using a Trend Line Year 1997 1998 1999 2000 2001 2002 2003 The demand for electrical power at N.Y.Edison over the years 1997 – 2003 is given at the left. Find the overall trend. Demand 74 79 80 90 105 142 122 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-65 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Finding a Trend Line Year 1997 1998 1999 2000 2001 2002 2003 Time Power x2 xy Period Demand 1 74 1 74 2 79 4 158 3 80 9 240 4 90 16 360 5 105 25 525 6 142 36 852 7 122 49 854 x=28 y=692 x2=140 xy=3,063 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-66 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 The Trend Line Equation x Σx 28 4 n 7 b Σxy - nxy 3,063 (7)(4)(98. 86) 295 10.54 2 2 2 28 Σx nx 140 (7)(4) y Σy 692 98.86 n 7 a y - bx 98.86 - 10.54(4) 56.70 Demand in 2004 56.70 + 10.54(8) 141.02 megawatts Demand in 2005 56.70 + 10.54(9) 151.56 megawatts PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-67 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Actual and Trend Forecast PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-68 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Seasonality Analysis Critical in capacity planning when high demand occurs in: -electric power during winter -banks during Friday afternoons -buses subways during rush hours, -restaurants during lunch and dinner, etc. PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-69 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Sales for IBM Labtop Computers 2000-2002 140 120 Demand 100 80 actual 60 40 20 34 31 28 25 22 19 16 13 10 7 4 1 0 Month PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-70 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Ex. 9 Monthly Sales of IBM Laptops Month Jan Feb Mar Apr May Jun Jul Aug Sept Oct Nov Dec 2000 80 70 80 90 113 110 100 88 85 77 75 82 Sales Demand 2001 2002 85 105 85 85 93 82 95 115 125 131 115 120 102 113 102 110 90 95 78 85 72 83 78 80 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e Average Demand 2000-2002 Monthly 90 94 80 94 85 94 100 94 123 94 115 94 105 94 100 94 90 94 80 94 80 94 80 94 4-71 Seasonal Index 0.957 0.851 0.904 1.064 1.309 1.223 1.117 1.064 0.957 0.851 0.851 0.851 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Question: 1) Let the forecasted demand in 2003 be 1200 units. Give forecasts for January 2003 IBM labtop sales? F37=average monthly sales in 2003*January index =1200/12 * 0.957 = 96! (so we assume no trend at all) 2) If no info is given on next year’s demand, how would you give the forecast for January 2003 IBM labtop sales? PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-72 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Answer: Step 1: Apply trend analysis by using average monthly ˆ i a + bxi sales data only. (use 12 data points), y Step 2: Forecast for month i in 2003 yˆ12+i * indexi Alternative approach: Deseasonalize the time series data by Yt ' Yt / index where Yt ' is the deseasonalized value of Yt Apply trend analysis by using all deseasonalized data points (use 36 data points). Alternative approach: Apply exponential smoothing with trend to deseasonalized data points. PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-73 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Demand for IBM Laptops 140 1,40 Seasonal Index 120 1,20 Demand 100 1,00 Trend 80 0,80 Monthly Average 60 Forecast : trend + seasonal index 0,60 40 0,40 20 0,20 0 0,00 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Month PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-74 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Example 10: San Diego Hospital used 66 data points to reach to the following trend equation: yˆ ' 8090 + 21.5 x ŷ ' x = Patient days (deseasonalized value) = time in months Forecast the patient days in the next month? yˆ '67 8090 + 21.5 x67 8090 + 21.6 * 67 9530 yˆt yˆ 't *index 9530 *1.04 9911 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-75 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 San Diego Hospital – Inpatient Days 10200 1,06 Combined Forecast 10000 9800 1,04 Trend 1,02 9600 1 9400 0,98 Seasonal Index 9200 0,96 9000 0,94 8800 0,92 Jan Feb Mar Apr PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e May Jun 4-76 Jul Aug Sep Oct Nov Dec © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Multiplicative Seasonal Model Find average historical demand for each “season” by summing the demand for that season in each year, and dividing by the number of years for which you have data. Compute the average demand over all seasons by dividing the total average annual demand by the number of seasons. Compute a seasonal index by dividing that season’s historical demand (from step 1) by the average demand over all seasons. Estimate next year’s total demand Divide this estimate of total demand by the number of seasons, then multiply it by the seasonal index for that season. This provides the seasonal forecast. PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-77 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Regression PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-78 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Linear Regression Model Shows linear relationship between dependent & explanatory variables Example: Sales & advertising (not time) Y-intercept Slope ^ Yi = a + bX i Dependent (response) variable PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e Independent (explanatory) variable 4-79 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Linear Regression Equations Equation: Ŷi a + bx i n Slope: b x i y i nx y i 1 n x i2 nx 2 i 1 Y-Intercept: PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e a y bx 4-81 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Interpretation of Coefficients Slope (b) Estimated Y changes by b for each 1 unit increase in X If b = 2, then sales (Y) is expected to increase by 2 for each 1 unit increase in advertising (X) Y-intercept (a) Average value of Y when X = 0 If a = 4, then average sales (Y) is expected to be 4 when advertising (X) is 0 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-82 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Least Squares Assumptions Relationship is assumed to be linear. Relationship is assumed to hold only within or slightly outside data range. Do not attempt to predict time periods far beyond the range of the data base. PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-83 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Random Error Variation Variation of actual Y from predicted Y Measured by standard error of estimate, SY,X Affects several factors Parameter significance Prediction accuracy PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-84 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Standard Error of the Estimate yi yˆ i n 2 i 1 S y,x n2 n i 1 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e yi2 n n i 1 i 1 a yi b xi yi n2 4-85 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Assumptions on Error Terms •The mean of errors for each x is zero. •Standard deviation of error terms , SY,X is the same for each x. •Errors are independent of each other. •Errors are normally distributed with mean=0 and variance= SY,X. for each x. PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-86 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Correlation Answers: ‘how strong is the linear relationship between the variables?’ Correlation coefficient, r Values range from -1 to +1 Measures degree of association Used mainly for understanding PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-87 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Sample Coefficient of Correlation n r cov( X , Y ) sx s y ( xi x )( yi y ) /( n 2) i 1 n [ ( xi x ) /( n 1)][ ( yi y ) 2 /( n 1)] i 1 r n 2 i 1 n n n i 1 i 1 i 1 n xi yi xi yi n 2 n 2 n 2 n 2 n xi xi n yi yi i 1 i 1 i 1 i 1 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-88 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Coefficient of Correlation and Regression Model Y r=1 Y Y^i = a + b X i r = -1 Y^i = a + b X i X Y X r = .89 Y^i = a + b X i PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e Y r=0 Y^i = a + b X i X 4-89 X © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Coefficient of Determination If we do not use any regression model, total sum of square of errors, SST SST ( yi y ) 2 If we use a regression model, sum of squares of errors SSE ( yi yˆ )2 ( yi a bxi )2 Then sum of squares of errors due to regression SSR SST SSE We define coef. of determination PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-90 SSR r SST 2 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 •Coefficient of determination r2 is the variation in y that is explained and hence recovered/eliminated by the regression equation ! •Correlation coeficient r can also be found by using r ( sign of b) r 2 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-91 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Guidelines for Selecting Forecasting Model You want to achieve: No pattern or direction in forecast error, remember independency ^of errors assumption. Error = (Yi - Yi) = (Actual - Forecast) Seen in plots of errors over time Smallest forecast error Mean square error (MSE) Mean absolute deviation (MAD) Mean absolute percent error PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-92 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Pattern of Forecast Error Residual Analysis: Validation Trend Not Fully Accounted for Desired Pattern Error Error 0 0 Time (Years) PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e Time (Years) 4-93 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Forecast Error Equations Mean Square Error (MSE) (y ŷ ) forecast n 2 MSE i 1 i i n errors 2 n Mean Absolute Deviation (MAD) | y yˆ | | forecast n MAD i i 1 n i errors | n Mean Absolute Percent Error (MAPE) n MAPE 100 i 1 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e actual i forecast i actual i n 4-94 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Selecting Forecasting Model Example You’re a marketing analyst for Hasbro Toys. You’ve forecast sales with a linear model & exponential smoothing. Which model do you use? Actual Linear Model Year Sales Forecast Exponential Smoothing Forecast (.9) 1998 1999 2000 2001 2002 1 1 2 2 4 0.6 1.3 2.0 2.7 3.4 1.0 1.0 1.9 2.0 3.8 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-95 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Linear Model Evaluation Year Yi Y^ i 1998 1999 2000 2001 2002 1 1 2 2 4 0.6 1.3 2.0 2.7 3.4 Total Error Error2 |Error| 0.4 -0.3 0.0 -0.7 0.6 0.16 0.09 0.00 0.49 0.36 0.4 0.3 0.0 0.7 0.6 0.0 1.10 2.0 |Error| Actual 0.40 0.30 0.00 0.35 0.15 1.20 MSE = Σ Error2 / n = 1.10 / 5 = 0.220 MAD = Σ |Error| / n = 2.0 / 5 = 0.400 MAPE = 100 Σ|absolute percent errors|/n= 1.20/5 = 0.240 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-96 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Exponential Smoothing Model Evaluation Year Y 1998 1999 2000 2001 2002 1 1 2 2 4 i Y^ i 1.0 1.0 1.9 2.0 3.8 Total Error Error2 |Error| 0.0 0.0 0.1 0.0 0.2 0.00 0.00 0.01 0.00 0.04 0.0 0.0 0.1 0.0 0.2 0.3 0.05 0.3 |Error| Actual 0.00 0.00 0.05 0.00 0.05 0.10 MSE = Σ Error2 / n = 0.05 / 5 = 0.01 MAD = Σ |Error| / n = 0.3 / 5 = 0.06 MAPE = 100 Σ |Absolute percent errors|/n = 0.10/5 = 0.02 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-97 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Comparison of the Models Linear Model: MSE = Σ Error2 / n = 1.10 / 5 = .220 MAD = Σ |Error| / n = 2.0 / 5 = .400 MAPE = 100 Σ|absolute percent errors|/n= 1.20/5 = 0.240 Exponential Smoothing Model: MSE = Σ Error2 / n = 0.05 / 5 = 0.01 MAD = Σ |Error| / n = 0.3 / 5 = 0.06 MAPE = 100 Σ |Absolute percent errors|/n = 0.10/5 = 0.02 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-98 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Measures how well the forecast is predicting actual values Ratio of running sum of forecast errors (RSFE) to mean absolute deviation (MAD) Good tracking signal has low values Should be within upper and lower control limits PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-99 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Equation RSFE TS MAD n y i ŷ i i MAD forecast PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e error MAD 4-100 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Computation Mo Fcst Act Error RSFE Abs Cum MAD Error |Error| 1 100 90 2 100 95 3 100 115 4 100 100 5 100 125 6 100 140 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-101 TS © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Computation Mo Forc Act Error RSFE Abs Cum MAD Error |Error| 1 100 90 2 100 95 3 100 115 4 100 100 5 100 125 6 100 140 TS -10 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e Error = Actual - Forecast = 90 - 100 = -10 4-102 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Computation Mo Forc Act Error RSFE Abs Cum MAD Error |Error| 1 100 90 2 100 95 3 100 115 4 100 100 5 100 125 6 100 140 -10 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e TS -10 RSFE = Errors = NA + (-10) = -10 4-103 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Computation Mo Forc Act Error RSFE Abs Cum MAD Error |Error| 1 100 90 2 100 95 3 100 115 4 100 100 5 100 125 6 100 140 -10 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e -10 TS 10 Abs Error = |Error| = |-10| = 10 4-104 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Computation Mo Forc Act Error RSFE Abs Cum MAD Error |Error| 1 100 90 2 100 95 3 100 115 4 100 100 5 100 125 6 100 140 -10 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e -10 10 TS 10 Cum |Error| = |Errors| = NA + 10 = 10 4-105 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Computation Mo Forc Act Error RSFE Abs Cum MAD Error |Error| 1 100 90 2 100 95 3 100 115 4 100 100 5 100 125 6 100 140 -10 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e -10 10 TS 10 10.0 MAD = |Errors|/n = 10/1 = 10 4-106 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Computation Mo Forc Act Error RSFE Abs Cum MAD Error |Error| 1 100 90 2 100 95 3 100 115 4 100 100 5 100 125 6 100 140 -10 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e -10 10 10 10.0 TS -1 TS = RSFE/MAD = -10/10 = -1 4-107 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Computation Mo Forc Act Error RSFE Abs Cum MAD Error |Error| 1 100 90 -10 2 100 95 -5 3 100 115 4 100 100 5 100 125 6 100 140 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e -10 10 10 10.0 TS -1 Error = Actual - Forecast = 95 - 100 = -5 4-108 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Computation Mo Forc Act Error RSFE Abs Cum MAD Error |Error| 1 100 90 -10 -10 2 100 95 -5 -15 3 100 115 4 100 100 5 100 125 6 100 140 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 10 10 10.0 TS -1 RSFE = Errors = (-10) + (-5) = -15 4-109 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Computation Mo Forc Act Error RSFE Abs Cum MAD Error |Error| 1 100 90 -10 -10 10 2 100 95 -5 -15 5 3 100 115 4 100 100 5 100 125 6 100 140 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 10 10.0 TS -1 Abs Error = |Error| = |-5| = 5 4-110 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Computation Mo Forc Act Error RSFE Abs Cum MAD Error |Error| 1 100 90 -10 -10 10 2 100 95 -5 -15 5 3 100 115 4 100 100 5 100 125 6 100 140 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 10 10.0 TS -1 15 Cum Error = |Errors| = 10 + 5 = 15 4-111 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Computation Mo Forc Act Error RSFE Abs Cum MAD Error |Error| 1 100 90 -10 -10 10 2 100 95 -5 -15 5 3 100 115 4 100 100 5 100 125 6 100 140 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 10 10.0 15 TS -1 7.5 MAD = |Errors|/n = 15/2 = 7.5 4-112 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Tracking Signal Computation Mo Forc Act Error RSFE Abs Cum MAD Error |Error| 1 100 90 -10 -10 10 2 100 95 -5 -15 5 3 100 115 4 100 100 5 100 125 6 100 140 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e TS 10 10.0 -1 15 -2 7.5 TS = RSFE/MAD = -15/7.5 = -2 4-113 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Plot of a Tracking Signal Signal exceeded limit + Upper control limit 0 - Tracking signal Acceptable range Lower control limit Time PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-114 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 160 140 120 100 80 60 40 20 0 3 2 Forecast 1 Actual demand 0 Tracking Signal -1 -2 Tracking Singal Actual Demand Tracking Signals -3 0 1 2 3 4 5 6 7 Time PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-115 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Forecasting in the Service Sector Presents unusual challenges special need for short term records needs differ greatly as function of industry and product issues of holidays and calendar unusual events PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e 4-116 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458 Forecast of Sales by Hour for Fast Food Restaurant 20 15 10 5 0 +11-12 +1-2 11-12 12-1 1-2 2-3 PowerPoint presentation to accompany Heizer/Render – Principles of Operations Management, 5e, and Operations Management, 7e +3-4 +5-6 3-4 4-5 5-6 4-117 +7-8 +9-10 6-7 7-8 8-9 9-10 10-11 © 2004 by Prentice Hall, Inc., Upper Saddle River, N.J. 07458