James Bearman AJ Brinker Dean Bryson Brian Gershkoff Kuo Guo Joseph Henrich Aaron Smith Review of Aircraft Requirements Concept Generation Advanced Technology Fuselage Layout Constraint Analysis Current Sizing Analysis Summary Next Steps 2 Provide a versatile aircraft with medium range and capacity to meet the needs of a commercial aircraft market still expanding in the year 2058 Incorporate the latest in technology to provide reliability, efficiency, while fulfilling the need for an environmentally friendly transportation system Possess the ability to operate at nearly any airfield 3 Mission Profiles •Mission One •Schaumburg to North Las Vegas •1300 nmi •Mission Two •South Bend to Burbank •1580 nmi •Mission Three •West Lafayette to Urbana-Champaign to Cancun •1200 nmi •Mission Four •Minneapolis to LAX •1330 nmi 4 Engineering Requirement Condition Target Threshold Takeoff Distance ≤ 2,500 ft 3,500 ft Landing Distance ≤ 2,500 ft 3,500 ft Takeoff Weight ≤ 80,000 lb 100,000 lb Range ≥ 1800 nm 1500 nm Maximum Cruise Speed ≥ 0.85 M 0.75 M Maximum Passenger Capacity ≥ 110 90 5 Pugh’s Method Choose Criterion Generate Concepts Evaluate Improve Iterate Select “Finalists” Analysis Current Configuration Tube and Bird of Tandem Wing Prey Wing o o Maintenance Cost o o o Low Wt o Fuel Burn o Static Stability o + + Fuel Capacity o + o Fast o o Clean Wing CL o + o Passenger Volume o + Induced Drag o Parasite/Form Drag o Low Stall Speed o + Low Alpha Req for T.O. o Noise Factor o + Small Airport Compatible o + o Aesthetic Appeal o Passenger Visibility + 0 6 2 o 16 1 6 0 9 8 6 7 8 9 Tri-Tail Lifting Canard Advanced Avionics Possible Rear Egress Geared Turbofans 10 Composites Stronger and Lighter than Metals Glue replaces Fasteners 20% empty weight savings Current Obstacle: Manufacturability and Repairability AI/UAV Reduction in flight crew Potentially Lower Operational Cost Reduced human error incidents Automatic Flight Control Current Obstacle: Reliability and Risk 11 Pulse Detonation Up to 10% fuel savings (GE) Durable, Easy to Maintain Capable of using Multiple Fuels Current Obstacle: Noise http://www.seas.ucla.edu/combustion/images/pdwe/engine_schematic2.jpg 12 Geared Turbofan 12% fuel savings 40% reduction in maintenance cost 70% lower emissions 30 dB less than stage 3 noise limit http://www.flug-revue.rotor.com/FRHeft/FRHeft07/FRH0710/FR0710a1.jpg 13 Unducted Fans Increase of fuel economy of 35% Increase in range of 45% Increase in noise but current test models meet noise criteria Blade-Out Risk http://www.md80.it/OLDFILES/immagini/thrust/McDUHB-3.jpg 14 Magnetic Bearings Vectored Thrust “Floating” shaft reduces Angled Thrust Provides friction in turbine engine More thrust Possible elimination of engine oil system Current Obstacle: Heat generated by magnets Vertical Force AV-8B Harrier II ▪ VTOL Weight: 22,000 lbs ▪ STOL (1400ft) Weight: 46,000 lbs Reduce TO Runway Length Reduce Approach Speed 15 Circulation Control Wing 85% Increase in CLmax 35% Reduction in power on approach speed 65% Reduction in landing ground roll 30% Reduction in lift off speed 60% Reduction in take off ground roll 75% Increase in typical payload/fuel at operating weight AIAA-57598-949 Advanced Circulation Control Wing System for Navy STOL Aircraft 16 Blown Flaps CLmax > 7 Types ▪ Internally Blown ▪ Externally Blown ▪ Upper Surface Blowing Reduce takeoff distance by as much as 74% W.H. Mason Some High Lift Aerodynamics 17 Co-Flow Jet Flow Control AIAA 2005-1260 High Performance Airfoil Using Co-Flow Jet Flow Control Test results show: Reduction of CL=0 from 0° to -4° Increase of CLmax of 220% from 1.57 to 5.04 AoA CLmax increase of 153% from 19° to 44° Reduction of CDmin(AoA=0°) from 0.128 to -0.036 18 TRL 1 Basic principles observed and reported TRL 2 Concept and/or application formulated TRL 3 Analytical and experimental proof-of concept TRL 4 Component validation in lab environment TRL 5 Component validation in relevant environment TRL 6 Prototype demo in a relevant environment TRL 7 Prototype demo in operational environment TRL 8 Actual system completed and “flight qualified” TRL 9 Actual system “flight proven” through successful mission operations http://en.wikipedia.org/wiki/Technology_Readiness_Level 19 Type Description Weight/Cost Savings Composites 9 UAV/AI Pilot 6 Pulse Detonation 3 Geared Turbofans 6 Magnetic Bearings 3 Thrust Vectoring 7 Circulation Control 7 Blown Flaps 9 Co Flow Jet Control 4 Propulsion Type Propulsion Enhancement High Lift TRL 20 Fuselage sketches before configuration set Aircraft evolution -> Fuselage change Pressurized Cabin Shape Cylindrical Cross-Section Non-Cylindrical Cross-Section Investigation of existing aircraft Fuselage Dimensions Galley/Lav/Cockpit Dimensions Seat Dimensions Generated CAD Model 21 Length: 72.1 ft Width: 14 ft 102 Seats, Single Class Seat Pitch: 32 in Aisle Width: 20 in Seat Width: 24 in 2 Galley Areas: 35 and 16 ft2 2 Lavs: ~20 ft2 22 Major Constraints 2500 ft TO/Landing Roll 5000 ft Balanced Field OEI 500 ft/min Climb Rate at 36000 ft Top of Climb 100 ft/min Climb Rate at 41000 ft Service Ceiling 2g Maneuver at 36000 ft Second Segment Climb Gradient OEI ▪ 2.4%--2 Engine ▪ 2.7%--3 Engine ▪ 3.0%--4 Engine 23 High and Hot Takeoff— 500o ft + 25°F Aspect Ratio 10 Oswald Efficiency Factor 0.8 CD0 0.015 CLMax 4.0—Technology Improvement L/D Second Segment Climb 11.5 24 TO Field & 2ND Segment Climb Size Aircraft W/S—84 psf T/W—0.23 25 Design Mission Altitude: 36,000 ft Speed: 0.75 M Cruise Range: 1,800 nmi Steady, Level Flight Analysis Tools: RDS Historical Database CATIA 26 Model Construction Basic Model of Aircraft Neglecting Landing Gear Technology Weight Savings Not Included Sizing Analysis Initial “Guess” Values Used Initial Values Derived from Aircraft Database 27 Sizing Inputs: W/S – 84 lbs/ft2 T/W – 0.23 AR – 10 Wing Sweep – 10° Sizing Output: We/Wo – 0.60 Wo – 88,000 lb 28 Metric Status Current Takeoff Distance 2500 Landing Distance 2500 Gross Takeoff Weight 88000 Range 1800 Maximum Cruise 0.75 Passenger Capacity 102 Payload Capacity 26300 Fuel Burn 0.05 Condition Target Threshold Unit 2500 3500 ft 2500 3500 ft 80000 100000 lbs 1800 1500 nmi 0.85 0.75 M 110 90 pax 28300 23300 lb 0.10 0.12 lbs/seat-nmi ///////////////////////////////////////// ///////////////////////////////////////// /////////////////////////////////// Key Meets or Exceeds Target Meets or Exceeds Threshold Noncompliant -Fuel Burn suspect. Sizing code analysis to be investigated. -Weight neglects gear and tech savings. Data Out of Date Capability Frozen 29 102 Passengers 1800 nmi Range ESTOL Capable Ability to operate at small airports, alleviating large airports Advanced Technologies 30 Sizing Refine current models Size Control Surfaces and Stabilizers Comparison with Other Codes Final Technology Selection Aerodynamic Analysis Performance and Stability Analysis Cost Analysis 31