Boosted Pressure Systems
Sani-Matic University
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High-Impact Rinse/Foam/Sanitize (RFS) System
Food Safety
Savings
 Removes soil efficiently
 Lower water use. 8 GPM nozzles
 Minimizes cross contamination
 Controlled chemical use
 Larger droplets avoid atomization &
possibility of carrying dirt/germs
through air
 Less labor and increase production
time
Faster, Improved Cleaning/Foaming
 Boosted pressure with proper nozzle
selection provides a wider spray
pattern, cleaning more area—faster
 Controlled chemical and air injection
creates clinging foam for proper dwell
time
Operator Safety
 Ergonomic gun design = longer
operator use with less physical stress
 Chemical containers lock into RFS
Station base reducing chance of
operator exposure
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Applications
 External components of process equipment
 Equipment not easily disassembled
 Permanent equipment not CIPable
 Exterior Bottle fillers, cappers, rinsers
 Floors, ceilings, walls, doors
 Platforms & ladders, support structures
 Freezers, smokehouses
Walls
 Conveyors
 Mixers, grinders, blenders
 Product carriers & racks
 Product containers - vats, bins, etc.
Conveyor
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• Nozzle Selection / Impact
It’s About High
Impact, Not
High Pressure
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RFS Pressure System Solutions
 Improving the Rinse / Foam / Sanitize
processes
 Defining the right pressure & flow
 Application & plant specific
 Defining the appropriate solution
 Sani-Matic has the full range of
capabilities
 Successful implementation
 Distribution partners / turn-key project
expertise
WallMounted
Boosted
Pressure
System
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Installation
 Low pressure hot water utility piping (40-70 psi) directly to
remote main stations
 From central Booster or remote main stations to Satellites
(300-600 psi)
 Chemical dispensed at satellites or from central dispensing
system
 6 CFM @ 80 psi air lines to main stations & satellites
 230/460V 3-phase power to main stations or booster
 Wall-mounted main stations
 52”H x 24”W x 12”D
 260 lbs
 Satellites = 15x18x9, 27 lbs
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Automated Cleaning
Automatic cleaning unit with integrated controller
Integrated control unit
 Plug-and-play functionality
 Program via PC
 Prepared for data acquisition
 Prepared to work with external PLC
New automatic rinsing of injectors
Reduction of leakage
Reduced installation costs
Concept based on satellites and boosters
1 – 3 detergents (options)
Build-in block for manual foam/rinse (option)
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Automated RFS Cleaning Systems
Reduce Overall Cleaning Time
Improve Cleaning in Difficult Areas
Sani-Matic custom-designed spray devices
Zoned controlled R/F/S process
 Static spray
manifolds
 Top and bottom
Ribbon Blender
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Automated RFS – Filler Cleaning
Rinsing
Foaming
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Automated RFS- Dryer Cabinet Cleaning
Foaming
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Central High Pressure
Drop stations placed throughout the facility
System ensures consistent pressure & adequate
water flow to multiple drop stations
Skid-mounted surge tank
Single pump system
Supplies 30-120 GPM overall
Supports 6 to 24 drop stations at 5 GPM per
station
Operating pressure between 500-900 psi
 Impingement action of flat fan nozzle
 Removes soil vs. “pushing” it across the floor
with water volume
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How It Works
Remote Drop-Station Components
Drop stations are installed to provide specific cleaning functions in a
particular location and are supplied by a Central High Pressure Unit.
Central Supply
Source
Rinse &
Foam Station
Foam Only
Station
Rinse, Foam &
Sanitize Station
Rinse Only
Station
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Central High Pressure Advantages
Consistent hose nozzle pressure throughout plant zones
Reduce headcount or total cleanup time
 Faster soil removal, increases productivity
Reduced Water Usage/Costs
 5 GPM vs. 15-25 GPM per hose
 Reduce wastewater treatment costs, capacity
 Substantial annual savings
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What To Ask For Boosted Pressure Systems?
 What needs to be cleaned?
 What is the soil?
 How many drop stations are required? How many stations need to
operate simultaneously?
 What is the furthest drop station?
 Line size?
 Do you need hot water to sanitize?
 Do you have a hot water supply?
 If not, you’ll need a tank to supply your water.
 Steam or electric heat?
 Pressure?
 What cleaning sequence is required? (i.e., rinse/foam, rinse-only,
rinse/foam/sanitize?)
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