Lambda Calculation from Exhaust Gas Measurements Determining how close the A/F ratio is to the stoichiometric point using exhaust gas analysis. Presented to East Bay ATA, Hayward, CA May 5, 2004 By: Robert J. Schrader President, Bridge Analyzers, Inc. What is Lambda? • Lambda is Oxygen Balance Oxygen available (Lambda) Combustibl es demand for Oxygen Lambda is the ratio of O2 available to the Combustion Process vs the Combustibl e Demand for O2 to attain complete oxidation. Lamdba is equal to 1.000 when O2 and Combustibl e Demand for O2 are in balance - the perfect stoichomet ric point. Why is Lambda Important? • Lambda control is necessary for peak combustion efficiency in the Engine. • Lambda control is necessary for peak CAT efficiency. • Lambda Control Improves Reliability, Fuel Economy and Lowers Emissions. Combustion Efficiency (CE) • Engine out CE for Gasoline Fuel is no better than 95%. • Tailpipe-out CE for CAT equipped vehicles improves to 99.0-99.5%. – Factor of 10 improvement – Required for Current Emission Standards – CAT CE is very Lambda-Dependent Engine-Out Gas Values 16.00 15.50 15.00 % Concentration 14.50 14.00 CO2 - Ca rbon Diox ide 13.50 13.00 12.50 12.00 11.50 11.00 0.90 0.91 0.92 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1.00 1.01 1.02 1.03 1.04 1.05 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10 La mbda 4.00 3.50 3.00 % Concentration 2.50 2.00 CO - Ca rbon Monox ide 1.50 O2 - Ox yge n 1.00 0.50 H2 - Hydroge n 0.00 0.90 0.91 0.92 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1.00 La mbda 1.01 1.02 1.06 1.07 1.08 1.09 1.10 CAT Oxidation and Reduction Efficiency vs Lambda 100% 90% 80% 70% Reduction Efficiency 60% 50% Oxidation Efficiency 40% 30% 20% 10% 0% 0.950 0.960 0.970 0.980 0.990 1.000 1.010 1.020 1.030 1.040 1.050 CAT Out Gases 0.50 1000 0.45 900 0.40 800 0.35 700 0.30 600 0.25 500 CO - Carbon Monoxide 0.20 400 0.15 300 NOx - Oxides of Nitrogen 0.10 200 H2 - Hydrogen 0.05 100 0.00 0 0.950 0.960 0.970 0.980 0.990 1.000 1.010 1.020 1.030 1.040 1.050 3-Way CAT vs Lambda • NOx Reduction Bed – Requires Lambda to be not greater than 1.020. • CO/HC Oxidation Bed – Requires Lambda to be not less than 0.980. • Modulation Depth – Cycles Rich and Lean Between the Limits Above. Brettschneider Equation - a balance equation that calculates Lambda Oxygen available (Lambda) Combustibl e demand for Oxygen Lambda is calculated as the ratio of Oxygen available (as O2) to the combustibl e demand for O2 to attain complete oxidation. Lambda is equal to 1.000 when O2 and Combustibl e demand are in balance - the perfect stoichomet ric point. Calculating A/F Ratio from Lambda • Lambda = 1.000 when the Oxygen available and Combustible Oxygen demands are in balance. • This is the point of perfect stoichometric balance. • At this point the A/F ratio is 14.71 to 1.00 for Gasoline. • Thus, A/F = 14.71 x Lambda Sensitivity to Combustion Efficiency (Pre CAT vs Post CAT) • Brettschneider Lambda uses all the oxygenbearing and combustible-bearing gases. • Balance Equation - Calculation not affected by the degree of oxidation. • Method is insensitive to combustion efficiency. • Either Pre-CAT or Post-CAT gases may be used. Lambda for Emissions Control • = 1.000 when Oxygen available and Combustible demands are in balance. • ECM controls =1.000 at 0.5-1.0 Cycles/Sec using ‘lambda sensor’ input. • 3-Way CAT operation requires 0.980 to 1.020 • Lambda can be confirmed by exhaust gas measurement, either pre or post CAT. Lambda for Fuel Control Diagnostics • calculated from exhaust gas indicates air-fuel mixture independent of the engine controls. • calculated from exhaust gas indicates air-fuel mixture independent of combustion efficiency. • Cold (Open Loop) vs Hot (Closed Loop) vs CAT light-off operation can be evaluated. • can be used to tune systems which do not have closed-loop control. Qualifying EGA gas tightness prior to Lambda Calculation • High Combustion Efficiency: Measure O2 post CAT - every 5% air leak adds 1.0% O2 to gases. • Low Combustion Efficiency: Add CO and CO2 - should equal 15% for Gasoline. • Compare both Methods. If O2 indicates air dilution - then confirm this with low CO and CO2 sum. They should agree. iATN Lambda Calculator • Created by iATN Tech Support staff, and available to iATN members on-line at http://members.iatn.net/tech/lambda.html • Plug and Play either 4 or 5 gas values. • Can select either US or European gasoline constants. • Operates in Java - can be saved and run off-line by any Java-equipped net browser. Bridge Excel Worksheet • Available as email attached Excel file by contacting: support@bridgeanalyzers.com • Plug and Play either 4 or 5 gas values. • Can select either US or European gasoline constants. • Operates on any PC with Excel - can be saved and run off-line using Microsoft Excel. iPaq Palm Computer Worksheet • Written by Miles Wada using the Brettschneider equation - a’la Bridge. • Available for download at: http://www.aeswave.com/ • Operates on the iPaq using CE Excel. • Can operate on other CE-based units. Palm Computer Worksheet in Excel. • Written by Greg Meyer using the Brettschneider equation - a’la Bridge. • Available from Greg via email at: gsmeyer@attbi.com • Operates on Palm OS computers in Excel. A/F Ratio From Lambda A/F = 14.71 x Lambda