Thin bread-Lavash Fully automatic

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AUTOMATIC LINE FOR THIN ARMENIAN
LAVASH PRODUCTION AL-130
Exclusive Dealer in:
Africa, Middle East and American Continent
http://www.Tradeway.us
Tel: 1-661-263-1482
Valencia, California USA
E mail: vartanv@Tradeway.us
Automatic line
for thin
Armenian
lavash
production
Contents
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Company Information
Complete set of equipment of automatic line for lavash production
Description of components
An offer on AL-130
Tradeway has been manufacturing the highest quality (surpassing USA and European standards) since
1972.
We manufacture Complete Mobile Factories ready to operate on arrival, eliminating the need for
expensive and time consuming need for building and utilities.
Now we offer the following Complete Lines:
Automated lines for vacuum-pasta production;
Complete Bread production: - thin Armenian lavash - pita - Matnakash - Georgian lavash and Uzbek
flatbread - Indian Chapattis - Mexican tortillas etc.
Various equipment designed and constructed by our company, has been successfully working on such
well-known companies as "Kraft Foods Ukraine", "Reemtsma Kiev", "ROSHEN", "Veres", "Johnson
& Johnson", "Talgrig", JSC "Tavria" and many others. We cooperate with the largest Ukrainian
manufacturers of pasta - Kiev, Chernigov, Simferopol and other macaroni factories. In Donetsk
macaroni factory operating equipment has been upgraded by our specialists according to our
technology of pasta production. Our products are widely known in Canada, Czech Republic, Belgium,
Egypt, Russia, Belarus, Armenia, Georgia, Kazakhstan, Uzbekistan, India.
Our suppliers of components are:
Conveyor belts “Chiorino” (Italy), “Ammeraal” (Holland), “Habasit” (Austria);
Steel belts for tunnel ovens “Sandvik” (Sweden), “Berndorf” (Austria);
Frequency converters of “Telemecanique” of concern “Schneider Electric” (Germany);
Motor-speed controls “Motovario” (Italy);
Pneumatic apparatus “Camozzi” (Italy), “Festo” (Germany);
Electrical equipment “Lovato Electric”, “Carlo Gavazzi” (Italy);
Sheet stainless steel made in Italy.
Technologies developed by our company are protected by patents of Ukraine, Russia and European
countries. The equipment has both domestic and European CE quality certifications. Since the end of
2010, our company is a member of the European Economic Chamber of Trade, Commerce and
Industry (EEIG). We have implemented a Quality Management System in accordance with ISO 9001
Complete set of equipment of automatic line for lavash production:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Rolling and dividing machine
Electric tunnel oven
Humidifier
Output conveyor
Stabilizing conveyor
Accumulating conveyor
Stainless steel table
Mobile container for dough
Flour sifter
Water batcher with heating
Spiral kneading machine
You can see a video of automated line for the production of lavash AL-130 at our website:
http://utfkiev.com.ua/index.php?id=162&L=1&L=1
http://utfkiev.com.ua/index.php?id=129&L=0&L=1
ROLLING AND DIVIDING MACHINE
Rolling and dividing machine is intended for thin dough ribbon forming with further roll out,
stretching and cutting into pieces of necessary shape and size for transferring to the oven.
Driving gears of machine are controlled with Italian motor-reducers. Flexible speed regulation of
mechanisms is carried out with the help of frequency converters of leading German
manufacturers.
ELECTRIC TUNNEL OVEN
Tunnel oven is intended for baking of dough pieces. The oven is covered with stainless steel;
chamber enclosures are installed on the input and output of baking. Oven conveyor belt has
track system. Flexible system of top and bottom zones heating control and baking time control.
Cleaning of working hearth of oven is carried out by automatic cleaning system.
HUMIDIFIER
Humidifier is intended for humidification of baked thin bread with water. System of preliminary
cooling before humidification; water purification filters for prevention of sprayer clogging. An
even humidification of top and bottom of lavash is maintained, including water pressure control.
Lavash counter is provided for production quantity calculation.
STABILIZING CONVEYOR
Stabilizing conveyor is intended for preliminary stabilization of moisture in humidified
lavash in order to avoid sticking of lavash when putting it on accumulating conveyor.
ACCUMULATING CONVEYOR
Accumulating conveyor is intended for accumulating piles of lavash and their further
stabilization. Conveyor is equipped with pedal control. Piles of lavash are put by operator to the
input zone of accumulating conveyor and are transferred to the stabilization zone by pushing the
pedal.
MOBILE CONTAINER FOR DOUGH
Mobile container for dough is intended for collection
of cut dough during the forming of dough piece to the
necessary size and its further transferring for
recycling to dough kneading machine.
FLOUR SIFTER
Flour sifter is intended for sifting and
aeration of a
pre-set quantity of flour with further loading to the dough dish of spiral kneading machine. You
can quickly control of quantity of flour.
DOUGH KNEADING MACHINE
Dough kneading machine is for intensive mixing of the
dough in bread and bakery goods production on
enterprises of bakery and confectionery industry. Kneading
machine has two speeds, working time is regulated
automatically. Dough dish, kneading element and
protective grid of kneading machine are made of stainless
steel. Mixing chamber of kneading machine is equipped
with covers system which protects from flour and dough
falling out from the dough dish.
WATER BATCHER WITH HEATING
Water batcher with heating element is for dosed supply of heated
water into kneading machine during kneading the dough.
Technical characteristics
№
Characteristic
1.
Capacity
Unit of
measure
kg/hour
2.
Voltage
V
380
3.
A number of phases
-
3
4.
Rated frequency
Hz
50
5.
Installed capacity
kW
80
6
Power consumption
kW
50±20%
7.
Baking time
sec
25-90
8.
Area of oven’s hearth
m²
2,6
9.
Length of baking chamber
mm
4000
10. Width of oven’s hearth
mm
650
11. Maximum width of dough
ribbon
12. The thickness of lavash
mm
650
mm
0,5-1,5
-
rectangular, oval,
round
4360
13. The shape of lavash
14. Weight
15. Number of employees
kg
people/shift
Index
130±20%
1 on dough preparing,
1 operator,
1 on lavash grouping.
Automatic line for thin Armenian lavash production AL-130 is to produce lavash bread and
other kinds of flat breads of rectangular, square, round and oval shapes with different thickness,
width and length.
For European Union and other European countries our products meet all European Standards
and have CE Euro-certificate.
For North American Market we provide certifications an Electrical converters
Specifications exceeds International Food Safety Standards
Control Panels
Not only you control temperature, speed etc. You get to see what you are doing.
Pricing is FOB Factory in US Dollars.
All equipment made of High Grade Food Grade Stainless Steel. All new components.
Payment is Wire Transfer at par or Letter of Credit plus bank charges.
Let us know your destination, so we can obtain shipping costs.
All equipment on pallets, plastic wrapped, secured in sealed containers.
Send us the dimensions of your premises so we can send you the best layout of the line taking into
account the line’s dimensions and technological requirements including the needed electricity, water,
sanitation and ventilation.
We can send out one technician to show you how everything works and make you samples. This is a
seperate expense which we let you know the actual cost.
Warranty is 12 months from the date machinery has been put in production.
Price for single-row automatic line for lavash production AL-130
Capacity up to 130 ±20% kg/h below:
№
1
2
3
4
5
6
7
8
9
10
10
11
Equipment
Quant. Price, USD
Basic set of automatic line for lavash production AL-130:
Rolling and dividing machine
1
Tunnel oven
1
Humidifier
1
Additional equipment:
Output conveyor
1
Stabilizing conveyor
1
Accumulating conveyor
1
Stainless steel table
2
Mobile container for dough
2
Dough preparing section:
Flour sifter
1
Flour batcher
1
Water batcher with heating
1
Dough kneading machine
1
TOTAL EQUIPMENT:
Any questions!
Exclusive Dealer in:
Africa, Middle East and American Continent
http://www.Tradeway.us
Tel: 1-661-263-1482
Valencia, California USA
E mail: vartanv@Tradeway.us
US$ 162, 495.
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