AUTOMATIC LINE FOR THIN ARMENIAN LAVASH PRODUCTION AL-130 Exclusive Dealer in: Africa, Middle East and American Continent http://www.Tradeway.us Tel: 1-661-263-1482 Valencia, California USA E mail: vartanv@Tradeway.us Automatic line for thin Armenian lavash production Contents Company Information Complete set of equipment of automatic line for lavash production Description of components An offer on AL-130 Tradeway has been manufacturing the highest quality (surpassing USA and European standards) since 1972. We manufacture Complete Mobile Factories ready to operate on arrival, eliminating the need for expensive and time consuming need for building and utilities. Now we offer the following Complete Lines: Automated lines for vacuum-pasta production; Complete Bread production: - thin Armenian lavash - pita - Matnakash - Georgian lavash and Uzbek flatbread - Indian Chapattis - Mexican tortillas etc. Various equipment designed and constructed by our company, has been successfully working on such well-known companies as "Kraft Foods Ukraine", "Reemtsma Kiev", "ROSHEN", "Veres", "Johnson & Johnson", "Talgrig", JSC "Tavria" and many others. We cooperate with the largest Ukrainian manufacturers of pasta - Kiev, Chernigov, Simferopol and other macaroni factories. In Donetsk macaroni factory operating equipment has been upgraded by our specialists according to our technology of pasta production. Our products are widely known in Canada, Czech Republic, Belgium, Egypt, Russia, Belarus, Armenia, Georgia, Kazakhstan, Uzbekistan, India. Our suppliers of components are: Conveyor belts “Chiorino” (Italy), “Ammeraal” (Holland), “Habasit” (Austria); Steel belts for tunnel ovens “Sandvik” (Sweden), “Berndorf” (Austria); Frequency converters of “Telemecanique” of concern “Schneider Electric” (Germany); Motor-speed controls “Motovario” (Italy); Pneumatic apparatus “Camozzi” (Italy), “Festo” (Germany); Electrical equipment “Lovato Electric”, “Carlo Gavazzi” (Italy); Sheet stainless steel made in Italy. Technologies developed by our company are protected by patents of Ukraine, Russia and European countries. The equipment has both domestic and European CE quality certifications. Since the end of 2010, our company is a member of the European Economic Chamber of Trade, Commerce and Industry (EEIG). We have implemented a Quality Management System in accordance with ISO 9001 Complete set of equipment of automatic line for lavash production: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Rolling and dividing machine Electric tunnel oven Humidifier Output conveyor Stabilizing conveyor Accumulating conveyor Stainless steel table Mobile container for dough Flour sifter Water batcher with heating Spiral kneading machine You can see a video of automated line for the production of lavash AL-130 at our website: http://utfkiev.com.ua/index.php?id=162&L=1&L=1 http://utfkiev.com.ua/index.php?id=129&L=0&L=1 ROLLING AND DIVIDING MACHINE Rolling and dividing machine is intended for thin dough ribbon forming with further roll out, stretching and cutting into pieces of necessary shape and size for transferring to the oven. Driving gears of machine are controlled with Italian motor-reducers. Flexible speed regulation of mechanisms is carried out with the help of frequency converters of leading German manufacturers. ELECTRIC TUNNEL OVEN Tunnel oven is intended for baking of dough pieces. The oven is covered with stainless steel; chamber enclosures are installed on the input and output of baking. Oven conveyor belt has track system. Flexible system of top and bottom zones heating control and baking time control. Cleaning of working hearth of oven is carried out by automatic cleaning system. HUMIDIFIER Humidifier is intended for humidification of baked thin bread with water. System of preliminary cooling before humidification; water purification filters for prevention of sprayer clogging. An even humidification of top and bottom of lavash is maintained, including water pressure control. Lavash counter is provided for production quantity calculation. STABILIZING CONVEYOR Stabilizing conveyor is intended for preliminary stabilization of moisture in humidified lavash in order to avoid sticking of lavash when putting it on accumulating conveyor. ACCUMULATING CONVEYOR Accumulating conveyor is intended for accumulating piles of lavash and their further stabilization. Conveyor is equipped with pedal control. Piles of lavash are put by operator to the input zone of accumulating conveyor and are transferred to the stabilization zone by pushing the pedal. MOBILE CONTAINER FOR DOUGH Mobile container for dough is intended for collection of cut dough during the forming of dough piece to the necessary size and its further transferring for recycling to dough kneading machine. FLOUR SIFTER Flour sifter is intended for sifting and aeration of a pre-set quantity of flour with further loading to the dough dish of spiral kneading machine. You can quickly control of quantity of flour. DOUGH KNEADING MACHINE Dough kneading machine is for intensive mixing of the dough in bread and bakery goods production on enterprises of bakery and confectionery industry. Kneading machine has two speeds, working time is regulated automatically. Dough dish, kneading element and protective grid of kneading machine are made of stainless steel. Mixing chamber of kneading machine is equipped with covers system which protects from flour and dough falling out from the dough dish. WATER BATCHER WITH HEATING Water batcher with heating element is for dosed supply of heated water into kneading machine during kneading the dough. Technical characteristics № Characteristic 1. Capacity Unit of measure kg/hour 2. Voltage V 380 3. A number of phases - 3 4. Rated frequency Hz 50 5. Installed capacity kW 80 6 Power consumption kW 50±20% 7. Baking time sec 25-90 8. Area of oven’s hearth m² 2,6 9. Length of baking chamber mm 4000 10. Width of oven’s hearth mm 650 11. Maximum width of dough ribbon 12. The thickness of lavash mm 650 mm 0,5-1,5 - rectangular, oval, round 4360 13. The shape of lavash 14. Weight 15. Number of employees kg people/shift Index 130±20% 1 on dough preparing, 1 operator, 1 on lavash grouping. Automatic line for thin Armenian lavash production AL-130 is to produce lavash bread and other kinds of flat breads of rectangular, square, round and oval shapes with different thickness, width and length. For European Union and other European countries our products meet all European Standards and have CE Euro-certificate. For North American Market we provide certifications an Electrical converters Specifications exceeds International Food Safety Standards Control Panels Not only you control temperature, speed etc. You get to see what you are doing. Pricing is FOB Factory in US Dollars. All equipment made of High Grade Food Grade Stainless Steel. All new components. Payment is Wire Transfer at par or Letter of Credit plus bank charges. Let us know your destination, so we can obtain shipping costs. All equipment on pallets, plastic wrapped, secured in sealed containers. Send us the dimensions of your premises so we can send you the best layout of the line taking into account the line’s dimensions and technological requirements including the needed electricity, water, sanitation and ventilation. We can send out one technician to show you how everything works and make you samples. This is a seperate expense which we let you know the actual cost. Warranty is 12 months from the date machinery has been put in production. Price for single-row automatic line for lavash production AL-130 Capacity up to 130 ±20% kg/h below: № 1 2 3 4 5 6 7 8 9 10 10 11 Equipment Quant. Price, USD Basic set of automatic line for lavash production AL-130: Rolling and dividing machine 1 Tunnel oven 1 Humidifier 1 Additional equipment: Output conveyor 1 Stabilizing conveyor 1 Accumulating conveyor 1 Stainless steel table 2 Mobile container for dough 2 Dough preparing section: Flour sifter 1 Flour batcher 1 Water batcher with heating 1 Dough kneading machine 1 TOTAL EQUIPMENT: Any questions! Exclusive Dealer in: Africa, Middle East and American Continent http://www.Tradeway.us Tel: 1-661-263-1482 Valencia, California USA E mail: vartanv@Tradeway.us US$ 162, 495.