InCrops Enterprise Hub Mark Coleman InCrops InCrops Enterprise Hub • Non-food crops (and functional foods) • Low-carbon technologies • Sustainability • East of England Partners InCrops Clients InCrops Client Sectors Natural fibres in composites Natural fibres in construction Bioplastics Oleochemicals Personal care Functional foods Bioenergy Pharmaceuticals Biofuels: problems and solutions Biofuel - a fuel composed of or produced from biological raw materials (Merriam-Webster 3rd Unabridged Dictionary) - fuel derived immediately from living matter (Oxford English Dictionary) Biofuels: ancient and old Wood burning Early diesel engines ran on plant oils Modern biofuels Bioalcohols depolymerisation Carbohydrate fermentation Mono- and disaccharides (sucrose, starch, plant cell walls, etc) Alcohols Biodiesel Vegetable oil neutralisation (rapeseed, soybean, jatropha) Biogas Organic matter (manure, sewage sludge, municipal solid waste, etc) esterification base + ethanol acetogenesis Biodiesel (ethyl esters of fatty acids) + glycerol methanogenesis Fatty acids, H2 and CH3COOH Biogas (~60% CH4) Current biofuel production Biofuel usage 2001 vs 2006 vs 2009 Fuel Bioethanol Biodiesel Production 2001 (106 litres) Production 2006 (106 litres) Production 2009 (106 litres) 19,000 38,000 74,000 1000 6000 86% of biofuel is bioethanol Biofuels represent 0.9% of liquid fuel (by volume, 0.6% by distance travelled) Biofuels for Transport, Worldwatch Institute, 2007; F.O. Lichts, 2010 Current ethanol production – by country Country/region Ethanol Production (106 litres) Percentage United States 18,300 47.9 Brazil 15,700 41.1 European Union 1550 4.1 China 1300 3.4 Canada 550 1.4 Colombia 250 0.7 India 200 0.5 Thailand 150 0.4 Australia 100 0.3 Central America 100 0.3 38,200 100.0 World Total Biofuels for Transport, Worldwatch Institute, 2007 Current ethanol production – by country Ethanol production 2006 Country/region Main feedstocks United States Maize Brazil Sugar cane European Union Cereals, sugar beet China Maize, wheat, sugar beet India Sugar cane, cassava Currently feedstocks are either starch-rich (maize, wheat, cassava) or sugar-rich (sugar cane, sugar beet) Biofuels for Transport, Worldwatch Institute, 2007 Current biodiesel production – by country Country/region Production (106 L) Percentage Germany 2499 40.6 United States 852 13.8 France 652 10.2 Italy 568 9.2 Czech Republic 153 2.5 Spain 142 2.3 Malaysia 136 2.2 UK 114 1.9 Others 1064 17.4 Europe Total 4504 73.2 Americas Total 1113 18.1 World Total 6153 100.0 Biofuels for Transport, Worldwatch Institute, 2007 Current biodiesel production •European Biodiesel production accounts for 73% of the world total •Biodiesel makes up >70% of Europe’s total biofuel •Main European crops are rapeseed and sunflower •Main US crop is soybean Biofuels for Transport, Worldwatch Institute, 2007 Problems with “first generation” biofuels • Food vs fuel: insufficient arable land to sustain both • ‘Field-to-wheel’ analysis: CO2 emissions are still high Energy Policy for Europe EU Energy Policy for Europe targets for 2020: 20% (by energy) of all energy will be from renewable sources 10% (by energy) of all transport will be biofuel How much land is required ? UK arable land use 2005 Crop Wheat UK arable land (ha) UK arable land (%) 1,868,000 32 Sugar beet 148,000 3 Rape seed 519,000 9 Total 2,535,000 44 Total UK arable land 5,777,000 100 Set-aside capacity = 559,000 ha in 2005 How much land is required ? Crop Harvestable crop (t/ha) Typical fuel production (l/ha) 8-12 (grain) (67-75% starch) 2500-4500 Sugar beet 45-65 (fresh roots) (15-20% sugar) 4500-6000 Rape seed 3-5 (seed) (40-45% oil) 1200-1800 Wheat grain How much land is required ? Biodiesel in the UK • UK diesel market currently 17 million t/year • 10% (Energy Policy for Europe): 1.7 million t of biodiesel • 3 t seed required/t oil • Require at least 1.2 million ha. >20% of total UK arable land How much land is required ? Country/region % of total crop land needed for 10% biofuel share in transport fuel US 30% Canada 36% Brazil 3% EU 72% World 9% Biofuels for Transport, Worldwatch Institute, 2007; OECD, 2006 ‘Field-to-wheel’ analysis: net CO2 emissions of different biofuels CO2 CO2 Fuel ‘Field-to-wheel’ analysis: net CO2 emissions of different biofuels ‘Field-to-wheel’ analysis: net CO2 emissions of different biofuels Fuel Net CO2 (g/km) Petrol ~180 Diesel ~150 Biodiesel ~90 Bioethanol (wheat, sugar beet) 60-110 Possible solutions: anaerobic digestion (AD) to produce biogas Biogas - gas produced by the biological breakdown of organic matter in the absence of oxygen. Composition: Gas % Methane, CH4 55-75 Carbon dioxide, CO2 25-45 Nitrogen, N2 Carbon monoxide, CO Hydrogen, H2 Hydrogen sulfide, H2 S Oxygen, O2 1-5 0-0.3 0-3 0.1-0.5 Trace Possible solutions: anaerobic digestion (AD) to produce biogas Biogas - gas produced by the biological breakdown of organic matter in the absence of oxygen. Overview of production process: Simplified chemical equation: C6H12O6 → 3CO2 + 3CH4 Acidogenic bacteria carry out the initial stage: production of organic acids and CO2 and H2. Methanogenic bacteria convert the acids or CO2 and H2 to methane. Possible solutions: anaerobic digestion (AD) to produce biogas Almost any organic material can be broken down. Both single-stage and two-stage processes are used. Possible solution: biofuel from aquatic crops Input Output Biodiesel from oil Wastewater Algal biomass Input Sunlight CO2 Input Output Bioalcohol from cell walls InCrops project: Algal Innovation Centre CH4 AD Digestate & CO2 Input Sunlight Output Biodiesel from oil Algal biomass Output Bioalcohol from cell walls InCrops project: Algal Innovation Centre feasibility study Work Package 1: Revision tasks Assess stakeholders, potential sites for an Algal Innovation Centre in the region, review of literature of algal growth on diluted liquid digestate from AD, review of funding opportunities for establishing an innovation centre, review of case studies of other algal growth facilities and innovation centers Work Package 2: Preliminary algal growth trials at two sites Determination of growth of naturally occurring species vs fast-growing culture collection species Assessment of species suitability, summarized in a report Work Package 3: Building the case for funding an Algal Innovation Centre Determine benefits an Algal Innovation Centre would bring to the region, relationship with other algal projects in the UK and Europe, locations, initial steps need to be taken to establish a basic centre, required resources and financing Work Package 4: Integration of findings from WP 1, 2 and 3 in final report The report will close with clear recommendations as to site, scale and funding sources for the Centre. The report will provide a roadmap for implementation and future development EEDA funded Final reports: June 2010 InCrops client support: duckweed and AD trials CH4 AD Digestate Input Sunlight Biomass Output Bioalcohol from cell walls, starch InCrops partner interactions: British Bioalcohols Group Cereal germplasm HOOCH Project: Production of Bioalcohols From Lignocellulosic Waste Materials Produced in the Agri-Food Chain Cereal Residues Project Sponsors: Defra Renewable Materials LINK programme & HGCA Solubilised Polymers Partners: IFR, UEA, JIC, Brunel, ThermoFisher, Adnams, Achor, HGCA, Vireol, GR Wright & Sons, Biocatalysts, Lotus, Renewables East Fermentable sugars Bioalcohols InCrops partner interactions: British Bioalcohols Group Cereal germplasm Cereal Residues Solubilised Polymers Fermentable sugars Bioalcohols InCrops www.incropsproject.co.uk/