Activity-Based Risk Assessment for Asphalt Paving

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Risk Assessment Form
Activity-Based Risk Assessment for Asphalt Paving from PSA to Building 50-3
Inventory of Work Activities
Contractor: PAE Singapore PTE LTD
Sub-Contractor: PNH Resources PTE LTD
9 March 2012
Revised 12 June 2012
No.
1
Process Description
Engineering Services
Work Activities
Engage the services of a professional structural engineer to provide as built plans and environmental impact information for
this project. Also conduct surveys (cross-sectional and profile) of existing road, take clear and complete digital pictures to
identify existing road conditions, and road signs/markings. Identify manhole covers and other existing permanent
structures that may need to be brought into line with the final road level.
Erect barricades to control access to the job site from the public and control the worksite as a whole. Also need to ensure a
smooth traffic flow during construction. These include but not limited to temporary barriers, hazard lights, directional signs,
barricades and provide signal men as needed to assist with traffic management. Existing structures along the construction
work must be protected at all times from damage.
Demolish and dispose of the following items: The broken concrete toppings on the from the trench. Equipment Rental and
Dumping Fee for the disposal of all generated debris to an authorized dumpsite in Singapore.
Supply and backfill the excavated trench with proper backfill materials and compact them to satisfaction before laying of
the asphalt.
Supply equipment, materials & labor for milling of all existing asphalt,
2
Site Preparation
3
Demolition and Disposal
4
Backfill and Compaction
5
Resurfacing of the Road
6
Road Painting
7
Environmental Compliance
8
Accident Prevention
9
Quality Control
10
Cleaning
To supply materials, labor & equipment to paint new markings on the road after the resurfacing (Thermoplastic.) Install
new signage where required throughout the length of the road in accordance with the local traffic regulations for required
road markings and other signage.
All work conducted during this project is addressed in the PAE Environmental Protection Plan (EPP) as detailed in the
Assessment Form below
Initiation of the accident prevention activities for this project which is based on the Singapore IDIQ Contract Singapore
Accident Prevention Plan (APP).
Initiation of the quality control initiatives for this project which is based on the Singapore IDIQ Contract Singapore Quality
Control Plan (QCP).
To supply materials, labor & equipment for the cleaning of the drainage including disposal
11
Working outdoors in Singapore
These activities subject workers to heat exposure which can lead to heat injuries and illnesses
Risk Assessment Form
Activity-Based Risk Assessment Form
Company:
PNH RESOURCES PTE LTD
Conducted by: (Names, designations)
(Date)
Process/Location:
Paving Project Between PSA and 50-3
Approved by:
Mr. Lee Wilson
(Name, designation)
Senior Safety Manager
(Date)
19 March 2012
1. Hazard Identification
Last Review
Date:
2. Risk Evaluation
1a
1b
1c
1d
2a
No.
Work Activity
Hazard
Possible
Accident/
Ill Health &
Persons at Risk
Existing Risk Control
(if any)
Severity
Training on how to
avoid ergonomic
risks. Ability to
vary workers
position i.e. chair
height, work
surfaces angles etc.
Ability to take
breaks as needed
to alleviate stress
- Training regarding
good lifting
techniques and
how to recognize
your own
limitations.
- Team work if it
looks like two or
even three workers
1
Engineering
Services
Ergonomic –
Repetitive
Motion Injuries,
working from a
fixed position for
prolonged
periods of time.
Engineers and
staff associated
with this work.
2
Site
Preparation
Musculoskeletal
– From erecting
hoardings, traffic
barriers,
barricades and
posting safety
signage.
Workers
assigned as
material
handlers.
13 June 2012
2b
2c
Bradamente Amoroso
(Martin)
Head Engineer
19 March 2012
Next
15 Decmeber
Review
2012
Date:
3. Risk Control
2d
3a
3b
Liklihood
Risk Level
Additional Risk Control
Action
Officer
Designation
Minor
Remote
Low
Hopefully the
engineering firm
solicited for this work
has already
implemented sound
ergonomic principles
within their workplace.
Senior
Safety
Manager
Minor
Remote
Low
Where possible utilize
mechanical means to
move large materials
Senior
Safety
Manager
Stress good lifting
techniques during tool
box talks prior to and
during this project.
This training should
would do the job
more effectively
and safer than one,
then that is
probably true.
No.
Work Activity
Hazard
Traffic Control
Plan – Due to
the area
involved and
high visibility of
this project it is
imperative that
we initiate a
clear traffic
control plan.
Toning to
identify buried
utilities. As
observed during
the P-200
project, failure
to identify
hidden hazards
can result in
underground
systems being
compromised.
Therefore toning
is strongly
recommended
prior to
commencing
this project.
Possible
Accident/
Ill Health &
Persons at Risk
include lifting with the
legs while keeping the
back straight and
keeping the load as
close the body as
possible.
Existing Risk Control
(if any)
Severity
Liklihood
Risk Level
The
community at
large which
includes
everyone
entering and
exiting the
compound.
Recognizing the
risk. Coordinating
with all applicable
groups to include:
Minor
Remote
Low
The impact of
not conducting
toning could
affect the
community at
large which
includes
everyone
entering and
exiting the
compound
Proper planning
prior to
commencing this
project.
PNH Safety
IAPF Security
NRCS Public Safety
COMLOGWESTPAC
Minor
Possible
Moderate
Additional Risk Control
The risk are rated as
low as long as there is
effective prior planning
and coordination
among all groups.
Organization of this
coordination will be
the responsibility of
PAE/PNH.
Again due to the high
visibility of this project,
good preparation
beforehand is
tantamount.
Action
Officer
Designation
Senior
Safety
Manager
Senior
Safety
Manager
No.
3
Work Activity
Demolition
and Disposal
Sight – When
assembling
barricade, handheld power tools
may be used.
Workers
assembling the
barricades/
hoarding
Hazard
Possible
Accident/
Ill Health &
Persons at Risk
Musculoskeletal
Workers
assigned to
conduct
demolition
phase.
PNH Workers are
all issued eye
protection upon
hire. This eye
protection will be
replaced by the
company if
damaged from
work.
Minor
Remote
Low
Existing Risk Control
(if any)
Severity
Liklihood
Risk Level
Training regarding
good lifting
techniques and
how to recognize
your own
limitations.
Minor
Remote
Low
Moderate
Occasional
Medium
Team work !
Sight –
Demolition
works create
flying debris
which may pose
a significant eye
hazard
Workers
directly
involved in
demolition
activities
PNH Workers are
all issued eye
protection upon
hire. This eye
protection will be
replaced by the
company if
damaged from
Workers should be
reminded prior to
starting this phase that
eye protection will be
required and reminded
of the elements of the
Sight Conservation
Program. This
information should be
re-enforced during job
site tool box talks.
Additional Risk Control
Where possible utilize
mechanical means to
move large materials
Stress good lifting
techniques during tool
box talks prior to and
during this project.
This training should
include lifting with the
legs while keeping the
back straight and
keeping the load as
close the body as
possible.
Workers should be
reminded prior to
starting this phase that
eye protection will be
required and reminded
of the elements of the
Sight Conservation
Program. This
Senior
Safety
Manager
Action
Officer
Designation
Senior
Safety
Manager
Senior
Safety
Manager
No.
Work Activity
Hazard
Hearing Loss
Possible
Accident/
Ill Health &
Persons at Risk
Workers –
conducting
demolition
work during
this phase of
the project
work. It is also
evaluated on the
job site for
effectiveness.
Existing Risk
Control
(if any)
PNH workers have
been issue hearing
protection and like
sight protection
they are
responsible for its
care, maintenance
and cleanliness.
information should be
re-enforced during job
site tool box talks.
Severity
Liklihood
Risk Level
Additional Risk Control
Action
Officer
Designation
Minor
Remote
Low
Hearing Conservation
Program elements
should be re-enforced
at the beginning of this
project and repeated
as needed during
different phases of this
project.
Senior
Safety
Manager
Moderate
Occasional
Medium
Workers should be
reminded prior to
starting this phase that
eye protection will be
required and reminded
of the elements of the
Sight Conservation
Program. This
information should be
re-enforced during job
site tool box talks.
Senior
Safety
Manager
Hearing protection
that becomes worn
from normal use
will be replaced by
the company.
4
Backfill and
Compaction
Sight – Backfill
and Compaction
works create
flying debris
which may pose
a significant eye
hazard
Workers
directly
involved in this
phase of the
project
PNH Workers are
all issued eye
protection upon
hire. This eye
protection will be
replaced by the
company if
damaged from
work. It is also
evaluated on the
job site for
effectiveness.
Hearing Loss
Workers
directly
involved in this
phase of the
project
PNH workers have
been issue hearing
protection and like
sight protection
they are
responsible for its
care, maintenance
and cleanliness.
Minor
Remote
Low
Hearing Conservation
Program elements
should be re-enforced
at the beginning of this
project and repeated
as needed during
different phases of this
project.
Senior
Safety
Manager
Severity
Liklihood
Risk Level
Additional Risk Control
Action
Officer
Designation
PNH Workers are
all issued eye
protection upon
hire. This eye
protection will be
replaced by the
company if
damaged from
work. It is also
evaluated on the
job site for
effectiveness.
Moderate
Occasional
Medium
Senior
Safety
Manager
PNH workers have
been issue hearing
protection and like
sight protection
Minor
Remote
Low
Workers should be
reminded prior to
starting this phase that
eye protection will be
required and reminded
of the elements of the
Sight Conservation
Program. This
information should be
re-enforced during job
site tool box talks.
Good control of the
project during this
phase also protects the
community as a whole.
Hearing Conservation
Program elements
should be re-enforced
at the beginning of this
Hearing protection
that becomes worn
from normal use
will be replaced by
the company.
No.
Work Activity
5
Resurfacing of
the road
Hazard
Sight Hazard Resurfacing
operations can
create flying
debris which
may pose a
significant eye
hazard
Hearing Loss
Possible
Accident/
Ill Health &
Persons at Risk
Workers
directly
involved in this
phase of the
project
Workers
directly
involved in this
phase of the
Existing Risk
Control
(if any)
Senior
Safety
Manager
project
they are
responsible for its
care, maintenance
and cleanliness.
project and repeated
as needed during
different phases of this
project.
Hearing protection
that becomes worn
from normal use
will be replaced by
the company.
No.
Work Activity
Hazard
Possible
Accident/
Ill Health &
Persons at Risk
Existing Risk
Control
(if any)
Severity
Liklihood
Risk Level
Additional Risk Control
Action
Officer
Designation
Minor
Remote
Low
Aspects of this phase
should be emphasized
prior to beginning this
phase of the project.
Senior
Safety
Manager
Heat Stress –
6
Road Painting
and applying
permanent
traffic signage.
Please refer to
the section on
heat stress
below but be
apprised that
heat during this
phase of the
project may be
extreme
Chemical
This phase of
the project
may place
workers at risk
for exposure to
vapors from
paint which
will be
exacerbated by
ambient heat
Review of Safety
Data Sheets for all
paints.
Skin protection as
needed
No.
Work Activity
Hazard
Musculoskeletal
– From
maneuvering
new signage and
preparing bases
for these signs.
Heat Stress
7
Environmental
Protection and
Compliance
PAE/PNH are
staunch
stewards of
environmental
protection and
compliance with
environmental
guidelines. Our
technical
guidance is
derived from the
(a) Overseas
Environmental
Baseline
Guidance
Document and,
Possible
Accident/
Ill Health &
Persons at Risk
Workers
directly
involved in this
phase of the
project,
Existing Risk
Control
(if any)
Severity
Liklihood
Risk Level
Additional Risk Control
Action
Officer
Designation
PNH workers
receive training
with regards to
avoiding these
types of injuries
and how to
recognize your own
limitations.
Minor
Remote
Low
Workers will need to
receive a refresher
brief prior to beginning
this phase of the
project.
Senior
Safety
Manager
Please see
Moderate Remote
section 8
below for a
comprehensive
review of heat
stress issues
when working
outdoors in
Singapore.
Specific concerns voiced by NRCS Environmental are:
Low
Workers receive Heat
Stress updates
constantly depending
on the project being
worked. However,
heat is always and
issue in this part of the
world.
Senior
Safety
Manager
Air Emissions – Addressed in reference (b), Section B1
Construction Waste – Addressed in reference (b), Section B2
For the proposed new environmental plan for the new contract upgrade a flow chart has been developed for
construction waste that addresses constructions debris and HAZWASTE
Hazardous Material Management – Addressed in reference B3
Lead Based Paint – Addressed in reference B4 – No lead based paints are to be used on this project.
Storm Water Pollution Measures – Addressed in B5
Asbestos – Addressed in B6 – This will not be an issue for this project
EMERGENCY CONTACT INFORMATION
(b) The
Singapore IDIQ
Contract
Environmental
Protection Plan
(EPP) under
Contract
#N40084-09-D0021 of
September 2009
CONTACT NUMBER
POSITION
NAME
Program Manager
Steve Parent
SSHO
Lee Wilson
Project Superintendent
6737-3600 / 8403-1772
8205-8249
Bradamente Amoroso Jr.
Public Works Officer
LT Michael Tomsik
PWD/Environmental
Alice Wilson
Annex 18 PAR
Teo Kok Sing
Public Safety
Renato Marcelo
9326-0916
6750-2574 / 9138-0811
6750-2052 / 9623-2424
6750-2911 / 9099-2788
6750-2535 / 9119-8642
SCDF: 995
No.
Work Activity
8
Accident
Prevention
Hazard
Construction
workers always
experience
varying degrees
of risk. The IDIQ
Singapore
Accident
Prevention Plan
is used to
address these
issues, including
reporting
requirements,
Possible
Accident/
Ill Health &
Persons at Risk
All workers are
at risk of
accident, injury
or illness on
the job
however,
company
efforts are
designed
eliminate risk
or minimize it
to the lowest
level possible.
Existing Risk
Control
(if any)
Personal Protective
Equipment (Issued
by the company),
training to include
formal training and
tool box talks and
monitoring and
reporting of any
accidents or
injuries that meet
the reporting
requirements.
(PNH Management
Severity
Liklihood
Risk Level
Additional Risk Control
Action
Officer
Designation
Minor*
Remote*
Low*
*These are the risk
levels that we always
strive for. Certain
situations may dictate
that the severity,
likelihood, and risk
level cannot be
reduced to the lowest
denominator in which
case is may be
necessary to increase
the level of training,
provide additional or
Senior
Safety
Manager
training, and
monitoring of
metrics.
9
Quality Control
Plan
Employing an
effective Quality
Control plan
enhances the
overall safety of
company work
procedures in
addition to
improving on
product quality.
Construction
work in
inherently
dangerous and
the variety of
work places
workers at risk
and presents
challenges to
provide the
customer with
a quality
product at a
competitive
price.
stipulates that
supervisors, site
safety and health
personnel and
workers report all
accidents and/or
injuries to the
Safety Office.
Education and
implementation of
standardized
Quality Control
Procedures
including use of:
1. The Contractor
Production Report,
2. The Contractor
Quality Control
Report,
3. The Preparatory
Phase Checklist,
4. The Initial Phase
Checklist
5. Rework Items
List &
6. Testing Plan and
Log
more substantial PPE,
implement different
engineering or
administrative
controls.
N/A
N/A
N/A
While the risk
assessments were
considered
non/applicable, it
should be noted that it
would be incorrect to
assume that a
comprehensive quality
control plan is not just
required but that when
implemented correctly
contributes to the
overall safety of a
project through
oversight and by
providing checks and
balances to project
work. Common areas
of special
consideration are but
are not limited to:
1. Demolition Work
2. CMU Wall, Infill and
Plaster Works
3. Concrete Works
4. CMU Wall Opening
Works
5. Tile Works
6. Ceiling Works
Senior
Safety
Manager
No.
Work Activity
10
Cleaning
Hazard
Musculoskeletal
from repetitive
motion including
bending,
stretching,
reaching etc.
Possible
Accident/
Ill Health &
Persons at Risk
Workers
assigned to this
phase of the
project
Existing Risk
Control
(if any)
Training regarding
good work
practices and how
to recognize your
own limitations.
7. Painting Works
8. Carpentry Works
9. Electrical Works
10. Mechanical Works
11. Plumbing and
Sanitary Works
Additional Risk Control
Severity
Liklihood
Risk Level
Action
Officer
Designation
Minor
Remote
Low
The risk of
musculoskeletal
injuries should be
emphasized to workers
prior to commencing
this project.
Senior
Safety
Manager
Moderate
Remote
Low
Continue emphasis on
heat injuries whenever
safety stand downs,
events, tool box talks
etc.. are planned.
Ensure that drinking
water is always
available for crews
working in heat stress
conditions. Ensure
that sub contractors
receive training on the
Heat Stress Program
Senior
Safety
Manager
Team work if it
looks like two or
even three workers
would do the job
more effectively
and safer than one,
then that is
probably true.
11
Exposure to
Heat – This risk
applies to all
elements
previously
discussed in
each section
above.
Heat Cramps
Heat Rash
Heat Syncope
Heat
Exhaustion*
Heat Stroke**
*If not treated
properly can
progress to heat
stroke.
**Life
Personnel
working on
virtually all
phases of this
project as the
work will be
done outdoors.
Tool Box Talk
Training concerning
heat stress, clean
drinking water at
all job sites,
sufficient rest
periods for workers
in accordance with
NAVMED P-5010
and Ministry of
Manpower
Recommendations
Threatening and
is a real medical
emergency.
Definitive
medical
assistance must
be summoned.
observed at the
Sembawang
Compound including
the use of colored flags
and what they mean as
follows:
Heat – This
aspect of the
project
involves all of
the elements
listed above
Heat Stress
Condition
(Color)
Green
I
Yellow
II
Heat Stress WBGT
Temperature
27.78-29.39 C (82-84.9F)
29.44-31.06 C (85-87.9F)
Red
III
31.11–32.17C (88-89.9F)
Black
IV
Above 32.22 C
Calculations:
(90F)
Activity Level
Discretion is required when planning heavy exercise for acclimatized personnel.
Strenuous exercise and activity for new and un-acclimatized personnel during the first 30 days of heat
exposure.
Strenuous exercise should be curtailed for personnel with less than 12 weeks of training in hot
weather.
Physical training and exercise should be curtailed for all personnel (operational commitments
excluded).
Heat stroke likelihood is high under conditions of high exertion.
WBGT = WB X 0.7 + DB X 0.1 + GT X 0.2
Meter calibration should be manually verified every 3 months. Manual calculation must be 0.2 + the meter WBGT readout
Competent/Qualified Personnel:
Lee Wilson - 8205 8249
QP/ First Aid CPR/ Heat Stress Program/ Respiratory Protection Program/ Hearing/Sight Conservation Program
Alan Detoyato - 8216 5241
QP/ First Aid CPR
Lim Meng Han – 9099 8691
QP/ Fire Safety/First Aid/CPR
Lim Joseph – 9683 7072
CP/ Scaffolds/ Fall Protection
Eng Yong Chye – 9298 8215
CP/Electrical/First Aid CPR/LOTO
Equipment Used:
Inspection Requirements:
Ladders/Scaffolds
Hand and Power Tools
First Aid Kit
Eyewash Station
LOTO Kit
Fire Extinguishers
Inspect PPE daily and before use.
Inspect first aid kit at least weekly.
Inspect electrical extension cords before use
Visual inspection of Fire extinguisher daily
Daily Housekeeping of work areas
Daily site safety inspections by Safety Manager
and project Quality Control
Training Requirements
Ladders/Scaffolds
Proper Lifting Techniques
First Aid/CPR
Emergency Telephone Numbers
Daily/Weekly Safety Tool Box Meetings
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