Risk Assessment Form Activity-Based Risk Assessment for Asphalt Paving from PSA to Building 50-3 Inventory of Work Activities Contractor: PAE Singapore PTE LTD Sub-Contractor: PNH Resources PTE LTD 9 March 2012 Revised 12 June 2012 No. 1 Process Description Engineering Services Work Activities Engage the services of a professional structural engineer to provide as built plans and environmental impact information for this project. Also conduct surveys (cross-sectional and profile) of existing road, take clear and complete digital pictures to identify existing road conditions, and road signs/markings. Identify manhole covers and other existing permanent structures that may need to be brought into line with the final road level. Erect barricades to control access to the job site from the public and control the worksite as a whole. Also need to ensure a smooth traffic flow during construction. These include but not limited to temporary barriers, hazard lights, directional signs, barricades and provide signal men as needed to assist with traffic management. Existing structures along the construction work must be protected at all times from damage. Demolish and dispose of the following items: The broken concrete toppings on the from the trench. Equipment Rental and Dumping Fee for the disposal of all generated debris to an authorized dumpsite in Singapore. Supply and backfill the excavated trench with proper backfill materials and compact them to satisfaction before laying of the asphalt. Supply equipment, materials & labor for milling of all existing asphalt, 2 Site Preparation 3 Demolition and Disposal 4 Backfill and Compaction 5 Resurfacing of the Road 6 Road Painting 7 Environmental Compliance 8 Accident Prevention 9 Quality Control 10 Cleaning To supply materials, labor & equipment to paint new markings on the road after the resurfacing (Thermoplastic.) Install new signage where required throughout the length of the road in accordance with the local traffic regulations for required road markings and other signage. All work conducted during this project is addressed in the PAE Environmental Protection Plan (EPP) as detailed in the Assessment Form below Initiation of the accident prevention activities for this project which is based on the Singapore IDIQ Contract Singapore Accident Prevention Plan (APP). Initiation of the quality control initiatives for this project which is based on the Singapore IDIQ Contract Singapore Quality Control Plan (QCP). To supply materials, labor & equipment for the cleaning of the drainage including disposal 11 Working outdoors in Singapore These activities subject workers to heat exposure which can lead to heat injuries and illnesses Risk Assessment Form Activity-Based Risk Assessment Form Company: PNH RESOURCES PTE LTD Conducted by: (Names, designations) (Date) Process/Location: Paving Project Between PSA and 50-3 Approved by: Mr. Lee Wilson (Name, designation) Senior Safety Manager (Date) 19 March 2012 1. Hazard Identification Last Review Date: 2. Risk Evaluation 1a 1b 1c 1d 2a No. Work Activity Hazard Possible Accident/ Ill Health & Persons at Risk Existing Risk Control (if any) Severity Training on how to avoid ergonomic risks. Ability to vary workers position i.e. chair height, work surfaces angles etc. Ability to take breaks as needed to alleviate stress - Training regarding good lifting techniques and how to recognize your own limitations. - Team work if it looks like two or even three workers 1 Engineering Services Ergonomic – Repetitive Motion Injuries, working from a fixed position for prolonged periods of time. Engineers and staff associated with this work. 2 Site Preparation Musculoskeletal – From erecting hoardings, traffic barriers, barricades and posting safety signage. Workers assigned as material handlers. 13 June 2012 2b 2c Bradamente Amoroso (Martin) Head Engineer 19 March 2012 Next 15 Decmeber Review 2012 Date: 3. Risk Control 2d 3a 3b Liklihood Risk Level Additional Risk Control Action Officer Designation Minor Remote Low Hopefully the engineering firm solicited for this work has already implemented sound ergonomic principles within their workplace. Senior Safety Manager Minor Remote Low Where possible utilize mechanical means to move large materials Senior Safety Manager Stress good lifting techniques during tool box talks prior to and during this project. This training should would do the job more effectively and safer than one, then that is probably true. No. Work Activity Hazard Traffic Control Plan – Due to the area involved and high visibility of this project it is imperative that we initiate a clear traffic control plan. Toning to identify buried utilities. As observed during the P-200 project, failure to identify hidden hazards can result in underground systems being compromised. Therefore toning is strongly recommended prior to commencing this project. Possible Accident/ Ill Health & Persons at Risk include lifting with the legs while keeping the back straight and keeping the load as close the body as possible. Existing Risk Control (if any) Severity Liklihood Risk Level The community at large which includes everyone entering and exiting the compound. Recognizing the risk. Coordinating with all applicable groups to include: Minor Remote Low The impact of not conducting toning could affect the community at large which includes everyone entering and exiting the compound Proper planning prior to commencing this project. PNH Safety IAPF Security NRCS Public Safety COMLOGWESTPAC Minor Possible Moderate Additional Risk Control The risk are rated as low as long as there is effective prior planning and coordination among all groups. Organization of this coordination will be the responsibility of PAE/PNH. Again due to the high visibility of this project, good preparation beforehand is tantamount. Action Officer Designation Senior Safety Manager Senior Safety Manager No. 3 Work Activity Demolition and Disposal Sight – When assembling barricade, handheld power tools may be used. Workers assembling the barricades/ hoarding Hazard Possible Accident/ Ill Health & Persons at Risk Musculoskeletal Workers assigned to conduct demolition phase. PNH Workers are all issued eye protection upon hire. This eye protection will be replaced by the company if damaged from work. Minor Remote Low Existing Risk Control (if any) Severity Liklihood Risk Level Training regarding good lifting techniques and how to recognize your own limitations. Minor Remote Low Moderate Occasional Medium Team work ! Sight – Demolition works create flying debris which may pose a significant eye hazard Workers directly involved in demolition activities PNH Workers are all issued eye protection upon hire. This eye protection will be replaced by the company if damaged from Workers should be reminded prior to starting this phase that eye protection will be required and reminded of the elements of the Sight Conservation Program. This information should be re-enforced during job site tool box talks. Additional Risk Control Where possible utilize mechanical means to move large materials Stress good lifting techniques during tool box talks prior to and during this project. This training should include lifting with the legs while keeping the back straight and keeping the load as close the body as possible. Workers should be reminded prior to starting this phase that eye protection will be required and reminded of the elements of the Sight Conservation Program. This Senior Safety Manager Action Officer Designation Senior Safety Manager Senior Safety Manager No. Work Activity Hazard Hearing Loss Possible Accident/ Ill Health & Persons at Risk Workers – conducting demolition work during this phase of the project work. It is also evaluated on the job site for effectiveness. Existing Risk Control (if any) PNH workers have been issue hearing protection and like sight protection they are responsible for its care, maintenance and cleanliness. information should be re-enforced during job site tool box talks. Severity Liklihood Risk Level Additional Risk Control Action Officer Designation Minor Remote Low Hearing Conservation Program elements should be re-enforced at the beginning of this project and repeated as needed during different phases of this project. Senior Safety Manager Moderate Occasional Medium Workers should be reminded prior to starting this phase that eye protection will be required and reminded of the elements of the Sight Conservation Program. This information should be re-enforced during job site tool box talks. Senior Safety Manager Hearing protection that becomes worn from normal use will be replaced by the company. 4 Backfill and Compaction Sight – Backfill and Compaction works create flying debris which may pose a significant eye hazard Workers directly involved in this phase of the project PNH Workers are all issued eye protection upon hire. This eye protection will be replaced by the company if damaged from work. It is also evaluated on the job site for effectiveness. Hearing Loss Workers directly involved in this phase of the project PNH workers have been issue hearing protection and like sight protection they are responsible for its care, maintenance and cleanliness. Minor Remote Low Hearing Conservation Program elements should be re-enforced at the beginning of this project and repeated as needed during different phases of this project. Senior Safety Manager Severity Liklihood Risk Level Additional Risk Control Action Officer Designation PNH Workers are all issued eye protection upon hire. This eye protection will be replaced by the company if damaged from work. It is also evaluated on the job site for effectiveness. Moderate Occasional Medium Senior Safety Manager PNH workers have been issue hearing protection and like sight protection Minor Remote Low Workers should be reminded prior to starting this phase that eye protection will be required and reminded of the elements of the Sight Conservation Program. This information should be re-enforced during job site tool box talks. Good control of the project during this phase also protects the community as a whole. Hearing Conservation Program elements should be re-enforced at the beginning of this Hearing protection that becomes worn from normal use will be replaced by the company. No. Work Activity 5 Resurfacing of the road Hazard Sight Hazard Resurfacing operations can create flying debris which may pose a significant eye hazard Hearing Loss Possible Accident/ Ill Health & Persons at Risk Workers directly involved in this phase of the project Workers directly involved in this phase of the Existing Risk Control (if any) Senior Safety Manager project they are responsible for its care, maintenance and cleanliness. project and repeated as needed during different phases of this project. Hearing protection that becomes worn from normal use will be replaced by the company. No. Work Activity Hazard Possible Accident/ Ill Health & Persons at Risk Existing Risk Control (if any) Severity Liklihood Risk Level Additional Risk Control Action Officer Designation Minor Remote Low Aspects of this phase should be emphasized prior to beginning this phase of the project. Senior Safety Manager Heat Stress – 6 Road Painting and applying permanent traffic signage. Please refer to the section on heat stress below but be apprised that heat during this phase of the project may be extreme Chemical This phase of the project may place workers at risk for exposure to vapors from paint which will be exacerbated by ambient heat Review of Safety Data Sheets for all paints. Skin protection as needed No. Work Activity Hazard Musculoskeletal – From maneuvering new signage and preparing bases for these signs. Heat Stress 7 Environmental Protection and Compliance PAE/PNH are staunch stewards of environmental protection and compliance with environmental guidelines. Our technical guidance is derived from the (a) Overseas Environmental Baseline Guidance Document and, Possible Accident/ Ill Health & Persons at Risk Workers directly involved in this phase of the project, Existing Risk Control (if any) Severity Liklihood Risk Level Additional Risk Control Action Officer Designation PNH workers receive training with regards to avoiding these types of injuries and how to recognize your own limitations. Minor Remote Low Workers will need to receive a refresher brief prior to beginning this phase of the project. Senior Safety Manager Please see Moderate Remote section 8 below for a comprehensive review of heat stress issues when working outdoors in Singapore. Specific concerns voiced by NRCS Environmental are: Low Workers receive Heat Stress updates constantly depending on the project being worked. However, heat is always and issue in this part of the world. Senior Safety Manager Air Emissions – Addressed in reference (b), Section B1 Construction Waste – Addressed in reference (b), Section B2 For the proposed new environmental plan for the new contract upgrade a flow chart has been developed for construction waste that addresses constructions debris and HAZWASTE Hazardous Material Management – Addressed in reference B3 Lead Based Paint – Addressed in reference B4 – No lead based paints are to be used on this project. Storm Water Pollution Measures – Addressed in B5 Asbestos – Addressed in B6 – This will not be an issue for this project EMERGENCY CONTACT INFORMATION (b) The Singapore IDIQ Contract Environmental Protection Plan (EPP) under Contract #N40084-09-D0021 of September 2009 CONTACT NUMBER POSITION NAME Program Manager Steve Parent SSHO Lee Wilson Project Superintendent 6737-3600 / 8403-1772 8205-8249 Bradamente Amoroso Jr. Public Works Officer LT Michael Tomsik PWD/Environmental Alice Wilson Annex 18 PAR Teo Kok Sing Public Safety Renato Marcelo 9326-0916 6750-2574 / 9138-0811 6750-2052 / 9623-2424 6750-2911 / 9099-2788 6750-2535 / 9119-8642 SCDF: 995 No. Work Activity 8 Accident Prevention Hazard Construction workers always experience varying degrees of risk. The IDIQ Singapore Accident Prevention Plan is used to address these issues, including reporting requirements, Possible Accident/ Ill Health & Persons at Risk All workers are at risk of accident, injury or illness on the job however, company efforts are designed eliminate risk or minimize it to the lowest level possible. Existing Risk Control (if any) Personal Protective Equipment (Issued by the company), training to include formal training and tool box talks and monitoring and reporting of any accidents or injuries that meet the reporting requirements. (PNH Management Severity Liklihood Risk Level Additional Risk Control Action Officer Designation Minor* Remote* Low* *These are the risk levels that we always strive for. Certain situations may dictate that the severity, likelihood, and risk level cannot be reduced to the lowest denominator in which case is may be necessary to increase the level of training, provide additional or Senior Safety Manager training, and monitoring of metrics. 9 Quality Control Plan Employing an effective Quality Control plan enhances the overall safety of company work procedures in addition to improving on product quality. Construction work in inherently dangerous and the variety of work places workers at risk and presents challenges to provide the customer with a quality product at a competitive price. stipulates that supervisors, site safety and health personnel and workers report all accidents and/or injuries to the Safety Office. Education and implementation of standardized Quality Control Procedures including use of: 1. The Contractor Production Report, 2. The Contractor Quality Control Report, 3. The Preparatory Phase Checklist, 4. The Initial Phase Checklist 5. Rework Items List & 6. Testing Plan and Log more substantial PPE, implement different engineering or administrative controls. N/A N/A N/A While the risk assessments were considered non/applicable, it should be noted that it would be incorrect to assume that a comprehensive quality control plan is not just required but that when implemented correctly contributes to the overall safety of a project through oversight and by providing checks and balances to project work. Common areas of special consideration are but are not limited to: 1. Demolition Work 2. CMU Wall, Infill and Plaster Works 3. Concrete Works 4. CMU Wall Opening Works 5. Tile Works 6. Ceiling Works Senior Safety Manager No. Work Activity 10 Cleaning Hazard Musculoskeletal from repetitive motion including bending, stretching, reaching etc. Possible Accident/ Ill Health & Persons at Risk Workers assigned to this phase of the project Existing Risk Control (if any) Training regarding good work practices and how to recognize your own limitations. 7. Painting Works 8. Carpentry Works 9. Electrical Works 10. Mechanical Works 11. Plumbing and Sanitary Works Additional Risk Control Severity Liklihood Risk Level Action Officer Designation Minor Remote Low The risk of musculoskeletal injuries should be emphasized to workers prior to commencing this project. Senior Safety Manager Moderate Remote Low Continue emphasis on heat injuries whenever safety stand downs, events, tool box talks etc.. are planned. Ensure that drinking water is always available for crews working in heat stress conditions. Ensure that sub contractors receive training on the Heat Stress Program Senior Safety Manager Team work if it looks like two or even three workers would do the job more effectively and safer than one, then that is probably true. 11 Exposure to Heat – This risk applies to all elements previously discussed in each section above. Heat Cramps Heat Rash Heat Syncope Heat Exhaustion* Heat Stroke** *If not treated properly can progress to heat stroke. **Life Personnel working on virtually all phases of this project as the work will be done outdoors. Tool Box Talk Training concerning heat stress, clean drinking water at all job sites, sufficient rest periods for workers in accordance with NAVMED P-5010 and Ministry of Manpower Recommendations Threatening and is a real medical emergency. Definitive medical assistance must be summoned. observed at the Sembawang Compound including the use of colored flags and what they mean as follows: Heat – This aspect of the project involves all of the elements listed above Heat Stress Condition (Color) Green I Yellow II Heat Stress WBGT Temperature 27.78-29.39 C (82-84.9F) 29.44-31.06 C (85-87.9F) Red III 31.11–32.17C (88-89.9F) Black IV Above 32.22 C Calculations: (90F) Activity Level Discretion is required when planning heavy exercise for acclimatized personnel. Strenuous exercise and activity for new and un-acclimatized personnel during the first 30 days of heat exposure. Strenuous exercise should be curtailed for personnel with less than 12 weeks of training in hot weather. Physical training and exercise should be curtailed for all personnel (operational commitments excluded). Heat stroke likelihood is high under conditions of high exertion. WBGT = WB X 0.7 + DB X 0.1 + GT X 0.2 Meter calibration should be manually verified every 3 months. Manual calculation must be 0.2 + the meter WBGT readout Competent/Qualified Personnel: Lee Wilson - 8205 8249 QP/ First Aid CPR/ Heat Stress Program/ Respiratory Protection Program/ Hearing/Sight Conservation Program Alan Detoyato - 8216 5241 QP/ First Aid CPR Lim Meng Han – 9099 8691 QP/ Fire Safety/First Aid/CPR Lim Joseph – 9683 7072 CP/ Scaffolds/ Fall Protection Eng Yong Chye – 9298 8215 CP/Electrical/First Aid CPR/LOTO Equipment Used: Inspection Requirements: Ladders/Scaffolds Hand and Power Tools First Aid Kit Eyewash Station LOTO Kit Fire Extinguishers Inspect PPE daily and before use. Inspect first aid kit at least weekly. Inspect electrical extension cords before use Visual inspection of Fire extinguisher daily Daily Housekeeping of work areas Daily site safety inspections by Safety Manager and project Quality Control Training Requirements Ladders/Scaffolds Proper Lifting Techniques First Aid/CPR Emergency Telephone Numbers Daily/Weekly Safety Tool Box Meetings