SECTION 11190
DETENTION FURNITURE
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Copyright 2014 - 2015 ARCAT, Inc. - All rights reserved
PART 1 GENERAL
1.1
1.2
1.3
SECTION INCLUDES
A.
Tables and Seating.
B.
Accessories.
C.
Cabinets and Lockers.
D.
Doors and Access Points.
E.
Bunks.
F.
Desks.
G.
Shelving.
RELATED SECTIONS
A.
Section 04200 - Unit Masonry.
B.
Section 05400 - Cold Formed Metal Framing.
C.
Section 06100 - Rough Carpentry.
D.
Section 07920 - Sealants, Caulking and Seals.
E.
Section 09210 - Gypsum Board Assemblies.
REFERENCES
A.
ASTM A 123/A123M - Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron
and Steel Products.
B.
ASTM A 167 - Stainless and Heat-Resisting Chromium-Nickel Steel Plate.
C.
ASTM A 283/283M - Standard Specification for Low and Intermediate Tensile Strength
Carbon Steel Plates.
D.
ASTM A 307 - Standard Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile
Strength.
E.
ASTM A 325 - Standard Specification for Structural Bolts, Steel, Heat Treated, 120/105 ksi
11190-1
Minimum Tensile Strength.
1.4
1.5
F.
ASTM A 366/A 366M - Standard Specification for Steel, Sheet, Carbon, Cold-Rolled,
Commercial Quality.
G.
ASTM A 480 - Flat-Rolled Stainless and Heat-Resisting Steel Plate, Sheet, and Strip.
H.
ASTM A 627 - Standard Test Methods for Tool-Resisting Steel Bars, Flats, and Shapes for
Detention and Correctional Facilities.
I.
ASTM A 653/A 653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or
Zinc-Iron Alloy-Coated (Galvannealed) by the Hot-Dip Process.
J.
ASTM A 924/A 924M - Standard Specification for General Requirements for Sheet Steel,
Metallic-Coated by the Hot-Dip Process.
K.
ASTM AWS D1.1 - Welding Code.
SUBMITTALS
A.
Submit under provisions of Section 01300.
B.
Product Data: Manufacturer's data sheets on each product to be used, including:
1.
Preparation instructions and recommendations.
2.
Storage and handling requirements and recommendations.
3.
Installation methods.
C.
Shop Drawings: Shop drawings for each product specified, showing fabrication details,
composite structure, and materials to be used as well as outlining installation procedures
with no exposed fastenings, caulking, etc.
D.
Selection Samples: For each finish product specified, two complete sets of color chips
representing manufacturer's full range of available colors and patterns.
E.
Verification Samples: For each finish product specified, two samples, minimum size 6 inches
(150 mm) square, representing actual product, color, and patterns.
F.
Manufacturer's Certificates: Certify products meet or exceed specified requirements.
G.
Maintenance Instructions: Complete maintenance instructions for preventative maintenance
and repairs of the units shall be submitted for incorporation in Project Data Book.
H.
Closeout Submittals: Provide manufacturer's maintenance instructions that include
recommendations for periodic checking and adjustment of cable tension and periodic
cleaning and maintenance of all railing and infill components.
QUALITY ASSURANCE
A.
Manufacturer Qualifications: A manufacturer engaged in the manufacture of the product for a
minimum of 10 years.
B.
Installer Qualifications: An installer engaged in the installation of the product for a minimum
of 5 years or as recommended by the manufacturer.
C.
Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and
application workmanship.
1.
Finish areas designated by Architect.
2.
Do not proceed with remaining work until workmanship, color, and sheen are
11190-2
3.
D.
1.6
1.8
Delivery and Storage:
1.
Deliver and store in manufacturer's original, unopened, undamaged containers,
identification labels intact.
2.
Handle and store products according to manufacturer's recommendations. Store off
the ground and leave products wrapped or otherwise protected and under clean and
dry storage conditions until required for installation.
SEQUENCING
A.
Ensure that locating templates and other information required for installation of products of
this section are furnished to affected trades in time to prevent interruption of construction
progress.
B.
Ensure that products of this section are supplied to affected trades in time to prevent
interruption of construction progress.
PROJECT CONDITIONS
A.
1.9
Preinstallation Meetings: Conduct meetings to verify project requirements, substrate
conditions, manufacturer's installation instructions, and warranty requirements. Comply with
Division 1 requirements.
DELIVERY, STORAGE, AND HANDLING
A.
1.7
approved by Architect.
Refinish mock-up area as required to produce acceptable work.
Maintain environmental conditions (temperature, humidity, and ventilation) within limits
recommended by manufacturer for optimum results. Do not install products under
environmental conditions outside manufacturer's absolute limits.
WARRANTY
A.
?? Extended beyond 1 year??
PART 2 PRODUCTS
2.1
2.2
MANUFACTURERS
A.
Acceptable Manufacturer: PSI LLC, which is located at: 2323 N. 2nd St.; Minneapolis, MN
55411; Tel: 612-789-0925; Fax: 612-789-0196; Email:request info (sales@psillcmn.com);
Web:www.psillcmn.com
B.
Substitutions: Not permitted.
C.
Requests for substitutions will be considered in accordance with provisions of Section
01600.
MATERIALS - GENERAL
A.
Carbon Steel:
1.
Tool resistant Steel: ASTM A 627.
2.
Cold rolled steel sheet: ASTM A 366.
3.
Plates: ASTM A 283/A 283M.
B.
Stainless Steel:
1.
Sheet ASTM A 480 Type 304 with #4 finish.
2.
Plate ASTM A 167 Type 304 with #4 finish.
11190-3
2.3
C.
Fasteners: Minimum 3/4 inch (unless otherwise indicated) conforming to ASTM A 307, A
325.
D.
Weld Nuts: Minimum 3/4 inch (unless otherwise indicated) conforming to ASTM A 307, A
325.
E.
Primer Materials: Prime paint all steel surfaces except for product to receive powder coating
and those fabricated of stainless steel.
F.
Powder Coating: Polyester or epoxy powder coating to a 2 mil DFT oven cured at 400
degrees F (205 degrees C).
G.
Color Paint Material: Manufacturer's standard finish and color.
H.
Galvanized Steel: Where specified, galvanize products after fabrication to ASTM A 123.
Furnish a minimum galvanized coating of 1.25 oz/sq ft (380 g/sq m).
I.
Welding Materials: AWS D1.1; type required for materials being welded.
TABLES AND SEATING
A.
CB-200 Contoured Bench:
1.
Overall Height: 33-3/4 inches
2.
Seat Height: 17-3/4 inches
3.
Overall Depth 29 inches
4.
Length: ______
5.
Top and Sides:
a.
10 gauge stainless steel top and sides.
b.
12 gauge stainless steel top and sides.
6.
Construction: Top and sides fully welded on all seams and ground for a seamless
surface. Holes are drilled along the top and bottom edges of the bench to allow for
fastening to angle iron rails mounted on the wall and floor.
7.
Dampening Material: 1/2 inch thick material along the interior, covering the full length
of the bench.
8.
Finish: Chemically degreased with a #4 finish.
9.
Options:
a.
Detention Handcuff rings or rails
B.
FB-200 Floor Mount Pedestal Bench:
1.
Overall Height: 18 inches
2.
Seat Depth: 12 inches
3.
Length: ______
4.
Top:
a.
10 gauge formed steel with 1-1/2 inch deep flanges on all sides.
b.
12 gauge stainless steel with 1-1/2 inch deep flanges on all sides.
5.
Support Pedestals: 2 inch Schedule 40 (2-3/8 inch o.d.) steel pipe, 18 inches high with
10 gauge steel reinforcing top plate, 8 inch by 8 inch by 7 gauge steel base plate with
1/2 inch bolt holes. Provide on 36 inch maximum spacing.
6.
Construction: All joints fully welded and ground smooth.
7.
Finish:
a.
Steel: Chemically degreased and coated with rust inhibitive primer.
b.
Stainless Steel: #4 finish on face, satin finish inside.
8.
Options:
a.
Handcuff rings or rails.
b.
Full length hand cuff bar.
C.
FMS-200 Floor Mount Stool:
11190-4
1.
2.
3.
4.
5.
6.
7.
8.
9.
Overall Height: 18 inches
Seat Diameter: 12 inches
Seat top: 14 gauge type 304 stainless steel top, 12 inch diameter by 1-1/2 inches
deep with a spun #4 finish.
Reinforcement: full surface 7 gauge steel reinforcement plate, stitch welded to
underside of seat and welded to pedestal.
Pedestal: 2 inch Schedule 40 (2-3/8 inch o.d.) steel pipe pedestal, with overall height
of 18 inches from floor to top of seat.
Base plate: 8 inches by 8 inches by 7 gauge steel base plate, welded to bottom of
pedestal with four 1/2 inch diameter holes for bolting to the floor.
All joints welded and ground smooth.
Finish:
a.
Steel: Chemically degreased and coated with rust inhibitive primer.
b.
Stainless Steel: #4 finish on face, satin finish inside.
Options:
a.
Handcuff rings.
D.
FMWB-200 Floor Mount Wood Bench:
1.
Size:
a.
Length: ______
b.
Height/Width: 18 inches high by 19-1/2 inches deep.
2.
Top: Two Laminated hardwood planks each 1-1/4 inches thick by 9-1/2 inches wide
with two boards bolted side by side for a total width of 19-1/2 inches.
3.
Frame: 3/8 inch by 2-1/4 inch steel flat bar, cross braced, floor brackets with 1/2 inch
holes at floor flanges.
4.
Construction: Planks fastened with 1/4 inch machine threaded carriage screws with
lock nuts.
5.
Finish: 2 coats of polyurethane finish on wood top. Rust inhibitive primer finish on
steel brackets.
6.
Options:
a.
7 gauge steel brackets for wall mounting. Embedment plates required.
E.
PB-200 Bench Table:
1.
Size:
a.
PB-200-4: 4 Person Bench Table 24 inches by 48 inches.
b.
PB-200-6: 6 Person Bench Table 24 inches by 72 inches.
c.
PB-200-8: 8 Person Bench Table 24 inches by 96 inches.
2.
Table top:
a.
10 gauge steel table top with 2 inch flange each side.
b.
12 gauge stainless steel table top with 2 inch flange each side.
3.
Seats:
a.
10 gauge formed steel channels with 2 inch by 2 inch angle reinforcement
under sides, 12 inches by length of table each side.
b.
12 gauge stainless steel 12 inches by length of table each side.
4.
Horizontal braces: 5 inches by 50 inches by 7 gauge steel channels.
5.
Vertical braces: 21-1/2 inches by 30 inches by 7 gauge vertical channel, with 2 inches
by 3/8 inch base plate field weld to table top and seat base.
6.
All joints welded and ground smooth.
7.
Finish:
a.
Steel: Chemically degreased and 1 coat universal rust inhibitive primer.
b.
Stainless Steel: #4 finish
8.
Shipped knocked down, field welding required.
F.
SP-200 Pedestal Table
1.
Size:
a.
SP-200-4-person pedestal table.
11190-5
2.
3.
4.
5.
6.
7.
8.
9.
b.
SP-200-6 6-person pedestal table .
c.
SP-200-8 8-person pedestal table.
d.
SP-200-HC: With removable seat for ADA handicap access.
Table Top: Underside reinforcement plate, with gussets welded to underside.
a.
10 gauge steel table top with 2 inch flange each side.
b.
12 gauge stainless steel table top with 2 inch flange each side.
Seats: Seats: 14 gauge stainless steel seat, 12 inch diameter by 1-1/2 inches deep
with a 7 gauge steel plate welded to underside.
Base: 3 inches by 3 inches by 1/8 inch steel tube seat base, welded to center post.
Post: 4 inches by 4 inches by 3/16 inch steel center post.
Floor plate: 18 inches by 18 inches by 3/8 inch steel base plate with 5/8 inch holes.
All joints welded and ground smooth.
Finish:
a.
Steel: Chemically degreased and 1 coat universal rust inhibitive primer.
b.
Stainless Steel: #4 finish
Shipped knocked down, field welding required.
G.
WB-200 Wall Mount Bench
1.
Length:
a.
6 feet.
b.
8 feet.
c.
Custom:
2.
Top:
a.
10 gauge formed steel top, 18 inches wide by 1-1/2 inches deep flanges on all
sides.
b.
12 gauge stainless steel table top with 2 inch flange each side.
3.
Leg Brackets: 18 inches deep by 12 inches high 7 gauge steel end brackets, welded
to bench.
4.
All joints fully welded and ground smooth.
5.
Finish:
a.
Steel: Chemically degreased and 1 coat universal rust inhibitive primer.
b.
Stainless Steel: #4 finish
6.
Options:
a.
Handcuff rings.
b.
Full length hand cuff bar, as displayed above.
H.
WDK-200 Wall Mount Desk
1.
Top:
a.
10 gauge formed steel top, 30 inches wide by 16 inches deep with 2 inch flange
formed front and back.
b.
12 gauge stainless steel table top 30 inches wide by 16 inches deep with 2 inch
flange formed front and back.
2.
Sides: 10 gauge steel sides, formed down from top, 8 inches high, creating a one
piece structure with the top, sloping to 2 inches at the front edge.
3.
All corners fully welded and ground smooth.
4.
Finish:
a.
Steel: Chemically degreased and 1 coat universal rust inhibitive primer.
b.
Stainless Steel: #4 finish
5.
Options:
a.
15 inches wide by 18 inches deep with 12 inch by 18 inch seat.
b.
Embed plates available.
I.
WMS-200 Wall Mount Swing Stool
1.
Seat: 12 inches diameter by 1-1/2 inches deep by 14 gauge stainless steel seat, with
a 7 gauge steel plate welded to underside.
2.
Swivel Arm: 3/8 inch steel plate bracket, welded to seat reinforcement plate & to
11190-6
3.
4.
5.
6.
7.
8.
2.4
swivel pin.
Swivel Pin: 1 inch diameter steel pin.
Swing stop: Prevents seat from swinging into wall.
Mounting Plate: 6 inches by 16 inches by 3/8 inch steel, pre-drilled to bolt directly to a
wall or field welded to an embedded plate cast into concrete.
Construction: All seams fully welded and ground smooth for strength and safety.
Finish:
a.
Steel: Chemically degreased and 1 coat universal rust inhibitive primer.
b.
Stainless Steel: #4 finish
Options:
a.
Provide with heavier gauge steel and steel brackets for wall mounting
ACCESSORlES
A.
BAR-600 Bar Grille: Double-ribbed, Tool-Resistant Steel Bar Grille.
1.
Bars:
a.
7/8 inch diameter double ribbed jail bar, 5 inches o.c..
b.
7/8 inch diameter double ribbed jail bar, 4 inches o.c..
2.
Cross Bars:
a.
3/8 inch by 2-1/4 inches mild steel flat bar 18 inches o.c., with punched holes
for ribbed bars 5 inches o.c..
b.
3/8 inch by 2-1/4 inches mild steel flat bar 12 inches o.c., with punched holes
for ribbed bars 5 inches o.c..
3.
Assembly: Notch each side of the ribbed bar at cross bars and pass the ribbed bars
through the cross bars and rotate 90 degrees to lock the bars together.
4.
Anchorage: Anchor to walls with a 3 inches by 2 inches by 3/16 inches angle bolted to
wall, and field weld.
5.
Finish: Chemically degrease and 1 coat of rust inhibitive primer.
B.
BAR-600 Duct Grille: Double-ribbed, Tool-resistant Bar Grille.
1.
Body: Formed 12 ga. steel body.
2.
Bars:
a.
7/8 inch diameter double ribbed jail bar, 5 inches o.c..
b.
7/8 inch diameter double ribbed jail bar, 4 inches o.c..
3.
Cross Bars:
a.
3/8 inch by 2-1/4 inches mild steel flat bar 18 inches o.c., with punched holes
for ribbed bars 5 inches o.c..
b.
3/8 inch by 2-1/4 inches mild steel flat bar 12 inches o.c., with punched holes
for ribbed bars 5 inches o.c..
4.
Assembly: Notch each side of the ribbed bar at cross bars and pass the ribbed bars
through the cross bars and rotate 90 degrees to lock the bars together.
5.
Finish: Chemically degrease and 1 coat of rust inhibitive primer.
C.
GB-600 Safety Grab Bar
1.
Bar: 1-1/2 inch diameter by 18 gauge stainless steel tubing with formed ends to hold
bar 1-1/2 inch from wall.
2.
Length:
a.
18 inches
b.
24 inches
c.
30 inches
d.
36 inches
e.
42 inches
f.
54 inches
3.
Brackets: 3 inch diameter by 11 gauge stainless steel bracket, welded to bar return at
each end.
4.
Fasteners: Holes in mounting flange sized for 1/4 inch screws to mount to wall or
11190-7
5.
6.
embeds.
SS Finish: #4 brushed finish.
Options:
a.
Closure plate: 12 gauge stainless steel enclosure plate.
b.
Drain Holes: 1/4 inch diameter drain holes 12 inches o.c.
D.
GB-600-L L-shape Safety Grab Bar
1.
Bar: 1-1/2 inch diameter by 18 gauge stainless steel tubing with formed ends to hold
bar 1-1/2 inch from wall.
2.
Length:
a.
18 inches by 30 inches
b.
18 inches by 36 inches
c.
24 inches by 30 inches
d.
24 inches by 36 inches
3.
Brackets: 3 inch diameter by 11 gauge stainless steel bracket, welded to bar return at
each end.
4.
Fasteners: Holes in mounting flange sized for 1/4 inch screws to mount to wall or
embeds.
5.
SS Finish: #4 brushed finish.
6.
Options:
a.
Closure plate: 12 gauge stainless steel enclosure plate.
b.
Drain Holes: 1/4 inch diameter drain holes 12 inches o.c.
E.
HCGB-600 Hand Cuff Bar
1.
Bar: 1-1/2 inch diameter by 18 gauge stainless steel tubing with formed ends to hold
bar 1-1/2 inch from wall.
2.
Length:
a.
18 inches by 30 inches
b.
18 inches by 36 inches
c.
24 inches by 30 inches
d.
24 inches by 36 inches
3.
Brackets: 3 inch diameter by 11 gauge stainless steel bracket, welded to faceplate
with 1/4-20 SS weld nuts.
4.
Fasteners: 1/4-20 stainless steel architectural sex bolts, 1/4-20 thru bolts and 1/4-20
nylon nuts.
5.
SS Finish: #4 brushed finish.
6.
Options:
a.
Hand Cuff Rings.
F.
SH-600 Single Safety Hook:
1.
Size: 4-5/16 inches high by 1 inch wide and extending 3 inches.
2.
Body: 11 gauge formed stainless steel bracket with 2 mounting holes.
3.
Hook: 8 gauge stamped stainless steel hook.
4.
Assembly: Sandwich hook between 2 neoprene washers and secure with 1/4 inch-20
button head tamper resistant screw. Tighten screw to proper tension.
5.
Finish: Stainless Steel.
G.
SH-601 Safety Hook Strip
1.
Backplate: 7 gauge steel, 16 inches long 5-1/2 inches high.
2.
Hooks:
a.
4-5/16 inches high by 1 inch wide and extending 3 inches.
b.
Body: 11 gauge formed steel bracket with 2 mounting holes.
c.
Hook: 8 gauge stamped steel hook.
d.
Assembly: Sandwich hook between 2 neoprene washers and secure with 1/4
inch-20 button head tamper resistant screw. Tighten screw to proper tension.
3.
Fasteners: Tamper-resistant security screws fasten the hook strip to the wall or plate.
11190-8
4.
Finish: chemically degreased and finished with a coat of rust-inhibitive primer; the
hooks have zinc plating.
H.
SHB-600 Ball and Socket Single Safety Hook
1.
Body: 14 gauge formed stainless steel body, 4 inches wide by 4 inches high by 1 inch
deep.
2.
Hooks: Stainless steel ball in socket hooks, fastened from behind with an adjustable
tensioner plate.
3.
Finish: Polish stainless steel to a uniform #4 finish.
4.
Fasteners: Fasten to wall or embed plate with 6- 1/4-20 tamper resistant security
screws.
I.
SHB-601 Ball & Socket Safety Hook Strip
1.
Body: 14 gauge formed stainless steel body, 18 inches wide by 6-1/2 inches high by 1
inch deep.
2.
Hooks: Stainless steel ball in socket hooks, fastened from behind with an adjustable
tensioner plate.
3.
Finish: Polish stainless steel to a uniform #4 finish.
4.
Fasteners: Fasten to wall or embed plate with 6- 1/4-20 tamper resistant security
screws.
J.
TPH-600 Recessed Stainless Steel Toilet Paper Holder
1.
Material: Type 304, 14 ga stamped stainless steel.
2.
Size: 5-3/8 inch i.d. by 4-1/4 inches deep, with 3/4 inch flange and perimeter.
3.
Anchorage: Two 1/4-20 weld nuts welded to back side of can fastened with two 1/4-20
threaded rod, sized to extend 1 inch from back side of wall.
4.
Back bar: 7 gauge by 1-1/2 inches by 8 inches steel bar.
5.
Finish: #4 finish on face, satin finish inside.
6.
Option: Cast into concrete anchorage.
K.
WOV-600 Woven Rod Doors & Partitions
1.
Frame:
a.
Tubular shaped frame fabricated of a 12 gauge steel channel, 1-3/4 inches
wide by 3 inches high, notched every 2-1/4 inches to receive woven rod. Cap
channel with a 2-3/4 inch by 12 gauge steel plate, and stitch weld 9 inches o.c.
b.
Tubular shaped frame fabricated of a 10 gauge steel channel, 1-3/4 inches
wide by 3 inches high, notched every 2-1/4 inches to receive woven rod. Cap
channel with a 2-3/4 inch by 12 gauge steel plate, and stitch weld 9 inches o.c.
c.
Tubular shaped frame fabricated of a 12 gauge stainless steel channel, 1-3/4
inches wide by 3 inches high, notched every 2-1/4 inches to receive woven rod.
Cap channel with a 2-3/4 inch by 12 gauge stainless steel plate, and stitch weld
9 inches o.c.
2.
Mesh:
a.
1/4 inch diameter, mild steel rod, woven 2-1/4 inches o.c. each way, double
crimped, and welded at ever other rod where it intersects the channel frame.
b.
3/8 inch diameter, mild steel rod, woven 2-1/4 inches o.c. each way, double
crimped, and welded at ever other rod where it intersects the channel frame.
c.
1/4 inch diameter, stainless steel rod, woven 2-1/4 inches o.c. each way,
double crimped, and welded at ever other rod where it intersects the channel
frame.
3.
Mounting: Mount frame into a 10 gauge formed steel channel, expansion anchored to
the wall, and field welded to the mount channel.
4.
Finish:
a.
Steel: Chemically degreased and coated with rust inhibitive primer.
b.
Stainless Steel: #4 finish on face, satin finish inside.
5.
Options:
11190-9
a.
b.
c.
2.5
10 gauge steel frame.
3/8 inch diameter woven wire 2-1/4 inches o.c. each way.
Stainless steel frame and wire
CABINETS AND LOCKERS
A.
GC-400 Pistol & Rifle Security Locker
1.
Mount:
a.
In-Wall.
b.
On-Wall.
c.
Custom.
2.
Body: Formed 10 gauge steel body, 54-1/2 inches wide by 58-1/2 inches high by 12
inches deep.
3.
Doors: 15-3/8 inches wide by 8-1/8 inches high by 10 gauge steel pistol door and 77/8 inches wide 55-3/8 inches high by 10 gauge steel rifle door lined with 1/8 inch
thick felt on bottom.
4.
Hinge: 16 gauge steel continuous piano hinge.
5.
Locks: Individually keyed and master keyed pin tumbler snap lock with 2 keys per
compartment.
6.
Mounting Frame: 2 inch by 2 inch by 3/16 inch steel angle frame, welded to body
exterior
7.
All joints welded and ground smooth.
8.
Finish: Chemically degreased with 1 coat universal rust inhibitive primer.
B.
KC-400 Detention Key Cabinet
1.
Size:
a.
KC-400-060; Key capacity, 60.
b.
KC-400-180; Key capacity, 180.
c.
KC-400-300; Key capacity, 300.
2.
Door: 10 gauge formed steel, 1-1/4 inches deep.
3.
Lock: Prepped for a high security mechanism.
4.
Hinge: 16 gauge steel continuous piano hinge.
5.
Panels: 10 gauge steel plate with key racks.
a.
Paracentric key rack holding 4 keys per hook, 16 keys per strip
b.
Mogul key rack containing 3 keys per hook, with 24 keys per strip
6.
Construction: All joints welded and ground smooth.
7.
Finish: Chemically degreased and coated with a universal rust inhibitive primer.
C.
PC-400 Multi-compartment Locking Cabinet
1.
Size:
a.
PC-400-3; Security locker with 3 compartments.
b.
PC-400-6; Security locker with 6 compartments.
c.
PC-400-9; Security locker with 9 compartments.
d.
PC-400-X; Custom
2.
Body: Formed 10 gauge steel body, 20 inches wide x 24-1/8 inches high by 10 inches
deep.
3.
Mounting Frame: 2 inches by 2 inches by 3/16 inch steel angle frame, welded to body.
a.
Surface mount
b.
Semi-Recessed mount
c.
Recessed mount.
4.
Hinge: 16 gauge steel continuous piano hinge.
5.
Door: 9-9/16 inches wide by 7-1/2 inches high by 10 gauge steel.
6.
Lock: Individually keyed and master keyed pin tumbler snap mechanism with 2 keys
per compartment.
7.
Compartment: 10 inches deep by 9 9/16 inches wide by 7-1/2 inches high and shelf
covered with 1/8 inch thick felt.
11190-10
8.
9.
2.6
Construction: All joints welded and ground smooth.
Finish: Chemically degreased and coated with a universal rust inhibitive primer.
D.
PD-400 Pass Drawer
1.
Frame:
a.
12 gauge formed steel body.
b.
12 gauge formed stainless steel body.
2.
Door:
a.
12 gauge steel Interior door, 17-5/8 inches wide by 9 inches deep.
b.
12 gauge stainless steel Interior door, 17-5/8 inches wide by 9 inches deep.
3.
Drawer:
a.
12 gauge formed steel with stainless steel exterior.
b.
12 gauge formed stainless steel with stainless steel exterior.
4.
Hardware: Zinc plated ball bearing drawer slides. Steel continuous 16 gauge piano
hinge.
5.
Construction: All joints welded and ground smooth.
6.
Finish:
a.
Steel: Chemically degreased and coated with rust inhibitive primer.
b.
Stainless Steel: #4 finish on face, satin finish inside.
E.
PL-408 Locking Cabinet With Multiple Tip-out Compartments
1.
Size:
a.
PL-408-3; A 3 compartment locker.
b.
PL-408-6; A 6 compartment locker.
c.
PL-408-9; A 9 compartment locker.
d.
PL-408-X; Custom
2.
Body: Formed 10 gauge steel body, 35 inches wide by 29-1/2 inches high by 6 inches
deep.
3.
Mounting Frame: 2 inches by 2 inches by 3/16 inch steel angle frame, welded to body.
a.
Surface mount
b.
Semi-Recessed mount
c.
Recessed mount.
4.
Hinge: 16 gauge steel continuous piano hinge.
5.
Drawers: 15-1/4 inches wide x 8-7/16 inches high 10 gauge steel, lined with 1/8 inch
think felt.
6.
Locks: Individually and master keyed pin tumbler snap lock with 2 keys per
compartment.
7.
Construction: All joints welded and ground smooth.
8.
Finish: Chemically degreased and coated with a universal rust inhibitive primer.
DOORS AND ACCESS POINTS
A.
CAD-100 Chase Access Door
1.
Size:
a.
12 inches by 12 inches
b.
16 inches by 16 inches
c.
24 inches by 24 inches
d.
30 inches by 30 inches
e.
24 inches by 36 inches
f.
Custom
2.
Door: 10 gauge flat steel plate.
3.
Frame: 2 inches by 2 inches by 3/16 inch steel angle, 4 sides, cut and notched at
each corner to create a smooth square corner.
4.
Door stop: 1 inches by 1 inches by 1/8 inch steel angle, recessed so door face fits
flush with the angle frame.
5.
Hinges: #3 high security detention hinges 3 inches by 4 inches with non-removable
11190-11
6.
7.
8.
9.
pins.
Lock: Prepped for high security detention deadbolt lock, concealed bolt receiver.
Finish: Chemically degreased, with one coating of rust inhibitive primer.
Mounting option: 2 inches by 6 inches by 10 gauge steel masonry anchors.
Finish: Chemically degreased and coated with rust inhibitive primer.
B.
CAD-101 Chase Access Door
1.
Size:
a.
24 inches by 24 inches
b.
24 inches by 36 inches
c.
24 inches by 48 inches
d.
16 inches by 36 inches
e.
24 inches by 60 inches
f.
Custom
2.
Door: 7 gauge formed steel plate, with 1-1/4 inch flange, 4 sides.
3.
Frame: 3 inches by 2 inches by 3/16 inch steel angle, manufactured with a smooth
square corner.
4.
Doorstop: 1 inch by 1 inch by 1/8 inch steel angle, recessed so door face fits flush
with the angle frame.
5.
Hinges:
a.
#3 high security detention hinges, 3 inches by 4 inches, with non-removable
pins.
b.
Continuous piano hinge.
6.
Lock: Prepped for high security detention deadbolt lock, concealed bolt receiver.
7.
Finish: Chemically degreased, with a coating of rust inhibitive primer.
8.
Mounting option: 2 inches by 6 inches by 10 gauge steel masonry anchors.
C.
FP-103 Food Pass Door Retrofit
1.
Size:
a.
5 inches by 15-1/2 inch opening.
b.
Custom.
2.
Door: 7 gauge flat door and reinforcement detention security plate.
3.
Frame: 7 gauge steel face frame with 2 inch by 2 inch by 10 gauge steel angle frame
to enclose the backside of the opening. Accommodates 1-3/4 inch and 2 inch thick
doors.
4.
Hinges:
a.
#3 detention security hinges, 3 inches by 4 inches, with non-removable pins
that open to 90 degrees.
b.
Continuous piano hinge.
5.
Lock: Prepped for high security detention deadbolt lock, concealed bolt receiver.
6.
Finish: Chemically degreased, with a coating of rust inhibitive primer.
7.
Mounting: 3/8 inch diameter holes for 1/4-20 screws.
8.
Latch: Finger Pull
D.
FP-120 Food Pass Door
1.
Size:
a.
5 inches by 15-1/2 inch opening.
b.
Custom.
2.
Door: 7 gauge flat door and reinforcement detention security plate.
3.
Frame: 2 inch by 7 gauge steel frame.
4.
Hinges:
a.
#3 detention security hinges, 3 inches by 4 inches, with non-removable pins
that open to 90 degrees.
b.
Continuous piano hinge.
5.
Lock: Prepped for high security detention deadbolt lock, concealed bolt receiver.
6.
Finish: Chemically degreased, with a coating of rust inhibitive primer.
11190-12
7.
8.
2.7
Mounting: 3/8 inch diameter holes for 1/4-20 screws.
Latch: Finger Pull
E.
PH-100 Pass Hopper
1.
Size:
a.
12 inches deep by 16 inches high.
b.
9 inches deep by 11 inches high.
c.
9 inches deep by 11 inches high by 40 inches inches long.
d.
Custom
2.
Frame: Formed steel construction, assembled to fit a standard 16 inch block width.
a.
10 gauge stainless steel.
b.
10 gauge steel.
3.
Hopper: Rolled stainless steel hopper with pull handle and 1/2 inch diameter pivot
pins on Oilite bushings.
a.
Stainless steel.
b.
Steel.
4.
Latch: Slide bolt latch only on secured side of hopper.
5.
Finish:
a.
Stainless Steel: #4 finish.
b.
Steel: Chemically degreased and coated with rust inhibitive primer.
F.
PS-100 Package Pass Thru
1.
Size:
a.
15-1/4 inch by 14-3/4 inch opening.
b.
Custom
2.
Door: 10 gauge. formed stainless steel.
3.
Body: 10 gauge steel top, bottom, and sides.
4.
Frame: 2 inch by 7 gauge steel frame. Field welded after installation.
5.
Hinge: 14 gauge piano hinge, concealed under door.
6.
Latch: Paddle latch on secured side, internal latch controls on unsecured side.
7.
Construction: All joints Fully welded and ground smooth.
8.
Finish:
a.
Stainless Steel: #4 finish.
b.
Steel: Chemically degreased and coated with rust inhibitive primer.
BUNKS
A.
FSB-300 Free Standing Single Bunk
1.
Size: Bunk has a pan of 10-gauge steel, measuring 27 inches by 79-3/8 inches. Front
and rear flanges are formed up 2 inches, with a 1 inch hem.
2.
Legs: 2 inches by 2 inches by 1/8 inch steel angle iron, by 18 inches in height.
3.
Anchor Plates: 2 inches by 2 inches by 10 gauge steel plate with 1/2 inch diameter
holes for bolting to floor.
4.
All joints welded and ground smooth.
5.
Finish: Chemically degreased and 1 coat universal rust inhibitive primer.
6.
Options:
a.
Open front shelf.
b.
Under bunk drawer.
c.
Perforated with 1 inch diameter holes for ventilation.
B.
FSB-300-D Free Standing Double Bunk
1.
Size: Bunk has a pans of 10 gauge steel, measuring 27 inches by 79-3/8 inches.
Front and rear flanges are formed up 2 inches, with a 1 inch hem.
2.
Legs: 2 inches by 2 inches by 3/16 inches steel angle iron, by 53 inches height.
3.
Anchor Plates: 2 inches by 2 inches by 10 gauge steel plate with 1/2 inches diameter
hole for bolting to floor, anchors not by PSI.
4.
Assembly: Units are shipped knocked down, field welding required.
11190-13
5.
6.
7.
2.8
All joints welded and ground smooth.
Finish: Chemically degreased and 1 coat universal rust inhibitive primer.
Options:
a.
Open front shelf.
b.
Under bunk drawer.
c.
Perforated with 1 inch diameter holes for ventilation.
d.
Ladder.
C.
UBD-300 Under Bunk Drawers
1.
Size:
a.
Overall: 24 inches D by 23 inches W by 10 inches H
b.
Custom
2.
Body: Formed 14 gauge steel body, front and flanges for slides.
3.
Slides: 10 gauge steel slides, welded to underside of bunk pan, 2 per drawer.
4.
Hasp: 1 inch by 2 inch by 10 gauge steel with lock hole welded to face of bunk pan so
hasp slides through slot in front plate of drawer.
5.
Pull: 1/2 inch lip at underside of drawer forms a drawer pull.
6.
Fully welded construction.
7.
Stop: 2 inches by 2 inches by 3/16 inches steel angle bolted to underside of pan so
drawer is not removable.
8.
Finish: Chemically degreased and 1 coat rust inhibitive primer.
9.
Options:
a.
Combination lock.
b.
Bolt on application.
D.
Wall-Mount Single Bunk
1.
Size:
a.
Bunk has pan of 10 gauge steel, front and rear flanges formed up 2 inches, with
1 inch hem., 27 inches by 79-5/8 inches pan size.
b.
Custom
2.
End Brackets: 7 gauge steel end brackets, welded to pan. 29 inches deep by 12
inches high with 2 inches wall flange. Bracket holds bunk pan 2 inches off wall.
3.
Embed plates: Field weld brackets to 7 gauge by 4 inches by 14 inches steel plates,
cast into wall with 10 gauge by 2 inches by 4 1/2 inches anchors. 2 embeds per bunk.
4.
All joints welded and ground smooth.
5.
Finish: Chemically degreased and 1 coat universal rust inhibitive primer.
6.
Options:
a.
Open front shelf.
b.
Under bunk drawer.
c.
Perforated with 1 inch diameter holes for ventilation.
DESKS
A.
IDK-200 Floor Mounted Desk
1.
Top: 30 inches wide by 15 inches deep with a 1-1/2 inches flange formed up in back,
and down in front and sides.
a.
10 gauge formed steel.
b.
10 gauge formed stainless steel.
2.
Sides: 10 gauge formed steel sides, 15 inches deep by 30 inches high, with 1 1/2
inches flange formed front and back. Each leg has a 1-3/4 inches by 1-3/4 inches by
10 gauge steel mount plate with a 1/2 inches diameter hole for bolting to floor, 1 inch
diameter pipe foot rest.
3.
Shelf: Two 10 gauge steel shelves, 10 inches deep, by 10 inches high by 10 inches
wide.
4.
Seat: 12 inches diameter by 1-1/2 inches deep, 14 gauge stainless steel with a 7
gauge plate welded to underside.
11190-14
5.
6.
7.
8.
2.9
Swing Bracket: Swivel pin 1 inch diameter steel, rotating inside two 1-1/2 inch
diameter cylinders at each end.
Swing Arm: 3/8 inches thick steel plate, welded to pivot pin, and seat reinforcing plate.
Finish:
a.
Stainless Steel: #4 finish.
b.
Steel: Chemically degreased and coated with rust inhibitive primer.
Options:
a.
Towel Bar: 3/8 inches by 2-1/4 inches by 12 inches long steel towel bar.
SHELVING
A.
RS-515 Recessed Stainless Steel Shelf
1.
Body: 14 gauge type 304 stainless steel.
2.
Size:
a.
Interior dimensions: 16 inches wide by 5 inches high by 4 inches deep.
b.
Custom.
3.
Anchorage:
a.
Wall anchorage, 1/4-20 weld nuts welded to back side of can, fastened with 41/4 inch 20 threaded rod, sized to extend 1 inch from back side of wall.
b.
Cast-In-Place anchorage.
4.
Back bar: 7 gauge by 1-1/2 inch- by 8 inch- steel bar.
5.
Finish: #4 finish on face, satin finish inside.
6.
Options:
a.
Front Mounting.
B.
Wall Mount Cantilevered TV Shelf:
1.
Size:
a.
24 inches wide by 16 inches deep, with 1 inch high flanges on all four sides for
up to 27 inches TV set.
b.
36 inches wide by 30 inches deep, with 1 inch high flanges on all four sides for
up to 35 inches sets.
c.
Custom
2.
Body: 12 gauge Mild steel pan, 24 inches wide by 16 inches deep by 1 inch high
flanges on 4 sides
3.
Cantilever Arm: 2 inches by 3 inches by 1/8 inch steel tubing, welded to wall plate and
underside of pan
4.
Length: 16-3/4 inches to hold back of pan 2 inches off wall
5.
Mount plate: 6 inches by 14 inches by 1/4 inch back plate, with 3/8 inch diameter
holes for bolting to wall, or field weld to embed.
6.
Fully welded construction.
7.
Finish: Chemically degreased and 1 coat rust inhibitive primer.
8.
Options:
a.
Swivel type mount.
C.
WSS-500 Steel Safety Shelf
1.
Size:
a.
18 inches wide by 8 inches deep 10 gauge steel shelf with sloped sides and a 1
inch hemmed front edge.
b.
Custom
2.
Back plate: 12 inches by 18 inches by 10 gauge steel plate with 7-3/8 inches diameter
mounting holes.
3.
Hooks: Four friction type collapsible safety hooks, fillet welded to back plate.
4.
Finish: Chemically degreased and coated with 1 coat rust inhibitive primer.
D.
WSSB-500 PSI Steel Safety Shelf:
1.
Size:
a.
18 inches wide by 8 inches deep 14 gauge stainless steel shelf with sloped
11190-15
2.
3.
4.
5.
sides and a 1 inch hemmed front edge.
b.
Custom
Back plate: 18 inches by 12 inches by 1 inch by 14 gauge stainless steel plate.
Hooks: 4- stainless steel, ball/peg type safety hooks.
Anchorage: 1/4-20 BH high security detention screws.
Finish: #4 finish on exposed stainless steel.
PART 3 EXECUTION
3.1
3.2
3.3
3.4
3.5
3.6
EXAMINATION
A.
Do not begin installation until substrates have been properly prepared.
B.
If substrate preparation is the responsibility of another installer, notify Architect of
unsatisfactory preparation before proceeding.
PREPARATION
A.
Clean surfaces thoroughly prior to installation.
B.
Prepare surfaces using the methods recommended by the manufacturer for achieving the
best result for the substrate under the project conditions.
INSTALLATION
A.
Install in accordance with manufacturer's instructions.
B.
Protect elements surrounding work of this section from damage or disfiguration.
C.
Secure anchorages and connections to adjacent construction.
D.
Finish exposed field welds to present a smooth uniform surface.
ADJUSTING AND CLEANING
A.
Touch-up exposed surfaces scratched or marred during shipment, installation, or handling.
B.
Remove temporary coverings and protection of adjacent work areas. Repair or replace
damaged installed products. Clean installed products in accordance with manufacturer's
instructions before owner's acceptance.
C.
Remove from project site and legally dispose of construction debris associated with this
work.
PROTECTION
A.
Protect installed products until completion of project.
B.
Touch-up, repair or replace damaged products before Substantial Completion.
SCHEDULES
A.
:
B.
:
END OF SECTION
11190-16