Calculate Cost Of A Service/Job With Multiple Cost Pools/Drivers Principles of Cost Analysis and Management © Dale R. Geiger 2011 1 Why did this cost measurement method fail? Chez Paris Carol Fillet and Lobster Chicken Kiev Top Sirloin Caesar Salad Coffee 2 @1.00 House Wine 4 @5.00 Champagne Ice Cream Chocolate Cheesecake Sampler Soup/Salad Aperitif Total 35.00 15.00 20.00 9.00 2.00 20.00 24.00 4.00 6.00 10.00 8.00 7 .00 Alice $160.00 Thank You Bob © Dale R. Geiger 2011 Ted 2 Terminal Learning Objective • Task: Calculate Cost Of A Service/Job With Multiple Cost Pools/Drivers • Condition: You are a cost advisor technician with access to all regulations/course handouts, and awareness of Operational Environment (OE)/Contemporary Operational Environment (COE) variables and actors. • Standard: with at least 80% accuracy: • • • • Distinguish drivers as transactional, duration, or intensity Describe need for homogeneity in pools/drivers Describe need for correlation between pool and driver Select suitable driver for cost pool © Dale R. Geiger 2011 3 Assumptions • Making assumptions is inescapable in managerial costing • There is simply too much to measure and too many ways to measure it • Reasonable assumptions simplify and facilitate the measurement process • Bad assumptions result in poor management decision making © Dale R. Geiger 2011 4 Homogeneity and Averaging • Allocation methods implicitly assume sameness or homogeneity • Allocating the dinner check based on number of eaters assumes that all eaters consume resources equally • Allocating facilities costs based on number of buildings assumes that all buildings consume facilities resources equally © Dale R. Geiger 2011 5 Homogeneity and Averaging • The homogeneity assumption allows the use of average cost • To simplify the allocation process • To minimize the cost of measurement • To avoid detailed record keeping for every cost object © Dale R. Geiger 2011 6 Types of Cost Drivers • Cost Drivers may be: • Unit-based: • Assumes a correlation between consumption of a unit of driver and consumption of cost pool • Assumes all units of the driver are homogeneous • Examples: purchase orders, headcount, etc. © Dale R. Geiger 2011 7 Types of Cost Drivers • Cost Drivers may be: • Duration-based: • Assumes a correlation between time spent on an activity and consumption of cost pool • Will be stated in units of time (hours, minutes, etc.) • Example: Machine hours or labor hours © Dale R. Geiger 2011 8 Types of Cost Drivers • Cost Drivers may be: • Intensity-based: • Assumes a correlation between the level of effort expended and consumption of cost pool • Usually stated as a percentage or proportion • Example: Support services assign cost to projects based on effort expended on each project © Dale R. Geiger 2011 9 Cause and Effect Relationships • A cause and effect relationship means: • Increasing driver usage will cause more consumption of resources • Decreasing driver usage will cause less resource consumption • Allocating cost based on this driver will reflect the underlying economics of cost consumption and approximate true cost © Dale R. Geiger 2011 10 Cause and Effect Relationships • Give the cost manager another target for managing cost • Managing the driver usage will result in managing cost • Allow managers to make rational decisions based on knowledge of true cost • Instead of over-consuming goods and services that appear to be free or low-cost © Dale R. Geiger 2011 11 Common Examples of Cause - Effect Cost Drivers • • • • • Square footage Heating costs Number of employees Personnel costs Mileage Motor pool costs Computer hours Computer costs Others? © Dale R. Geiger 2011 12 Check on Learning • What is the underlying assumption when choosing a cost driver? • A cause-effect relationship means that when the driver usage is reduced, the will also decrease. © Dale R. Geiger 2011 13 Contracts Office Case • • The contracts office at Fort Apache incurs annual costs of $1 million. These costs are currently distributed to companies A, B, and C on the basis of their number of soldiers How much is each company allocated? Company A Number of Soldiers Company B 250 © Dale R. Geiger 2011 300 Company C 450 14 Contracts Case: Questions • • • • • What is the Cost Pool? What is the Cost Object? What is the Cost Driver? What is the rate? What is each Company’s proportion? © Dale R. Geiger 2011 15 Contracts Case: Results 500 0 # of Soldiers 250 300 Company A Number of Soldiers 450 Company B 250 © Dale R. Geiger 2011 300 Company C 450 16 Contracts Case: Discussion Questions • Is “number of soldiers” a good cost driver? • Will decreasing soldiers decrease consumption of contracts resources? • What undesired behaviors might be encouraged by this method of distribution? © Dale R. Geiger 2011 17 Contracts Office: Case B • Company C’s captain finds his allocation unacceptable. He rejects being charged $450K when he does not have any contracts and suggests using number of contracts as the cost driver. • How is cost allocated with this cost driver? Company A Number of Contracts Company B 50 © Dale R. Geiger 2011 50 Company C 0 18 Contracts Case B: Questions • • • • • What is the Cost Pool? What is the Cost Object? What is the Cost Driver? What is the rate? What is each Company’s proportion? © Dale R. Geiger 2011 19 Contracts Case B: Results 500 0 # of Soldiers 250 300 450 # of Contracts 500 500 0 Company A Number of Contracts Company B 50 © Dale R. Geiger 2011 50 Company C 0 20 Balloon Squeezing • • • • Company A’s cost doubles Company B’s cost increases 67% Total cost remains unchanged A change in distribution means: • If one command’s allocation goes DOWN by $1000 Then... • Someone else’s allocation has to go UP by $1000 • (Zero sum game requires support of top management in order to succeed) © Dale R. Geiger 2011 21 Contracts Case B: Discussion Questions • Is “number of contracts” a good cost driver? • Will decreasing number of contracts decrease consumption of contracts resources? • What undesired behaviors might be encouraged by this method? © Dale R. Geiger 2011 22 Contracts Office: Case C • Company B labels these results wrong and points out that its contracts are relatively simple and that it always complies with contracts’ procedure and lead time requests. The Company CO suggests that a survey of contracts’ efforts be used as the cost driver. • How are costs allocated on this basis? Company A Level of Effort Company B 60% 40% Company C 0 23 © Dale R. Geiger 2011 Contracts Case C: Results 1000 0 # of Contracts 500 500 0 level of effort 600 400 0 • Who do you think is upset now? © Dale R. Geiger 2011 24 Contracts Office: Case D • Company A argues strongly that it cannot afford $600k for contracts without compromising its mission. The company CO, the most senior and forceful of the company CO’s, demands that “something fair, like the number of soldiers wearing glasses” be used. • How are costs allocated on this basis? Company A Soldiers With Glasses Company B 15 15 Company C 15 25 © Dale R. Geiger 2011 Contracts Case: Results Cost Consumption Method Results: 600 400 200 0 Co A Co B Co C Cost Driver Distribution Profiles: 600 400 200 0 # soldiers # contracts effort © Dale R. Geiger 2011 # glasses 26 Contracts: Discussion Questions • Is “number of soldiers wearing glasses” a good cost driver? • (Never forget that we accountants are trained to deal with nonsense) • Which driver would you recommend • If you are any of the company commanders? • If you are the installation commander? © Dale R. Geiger 2011 27 Driver Selection: Issues to Consider • Does the proposed driver correlate with resource consumption? • Less driver causes less resource • More driver causes more resource • Does the proposed driver motivate desirable behavior? • Cost conscious managers will work to reduce the driver • Does less driver benefit the organization? © Dale R. Geiger 2011 28 Contracts Case: Lessons • Using cost driver to allocate is easy • Choosing the right cost driver may be hard • Cannot ignore behavioral implications • So count on them • Design system to motivate desired behavior • True economic cost usually motivates the right cost management behavior © Dale R. Geiger 2011 29 Check on Learning • What does “balloon squeezing” mean? • What should be considered when choosing a cost driver? © Dale R. Geiger 2011 30 Why Level of Effort Analysis? • Many costs are not easily correlated with cost objects • Less true in manufacturing • Very true in service • Level of effort analysis technique easily: allocation based on cost driver • Produces a customized driver of reasonable accuracy © Dale R. Geiger 2011 31 Overhead: Likely Candidate for Level of Effort (LOE) • Overhead Areas Often Use LOE Since: • Work Usually Specialized and Not Consumed Uniformly by Line Organizations • Like the Contracts Office • Lack of Consumption Homogeneity May Mean that Common Drivers are Poor • i.e. Square Feet, Direct Labor Hours, Mileage, etc., Do not Adequately Correlate to Cost Object Consumption of Overhead Resources © Dale R. Geiger 2011 32 Developing LOE as a Driver • Interview Activity Manager • Concentrate on People’s “Efforts” Supporting Cost Objects • Find out What Proportion of Each Person’s Time would be “Invoiced” to Each Cost Object if Activity was a Business and Cost Object was a Customer © Dale R. Geiger 2011 33 Precision and LOE • Activity Manager Will Only be Able to Make Rough Estimates • Estimates Get Better Over Time • Random Estimate Errors Tend to Offset • Systematic Error Can Induce Bias • Saliency Can Induce Bias © Dale R. Geiger 2011 34 Beneficial By-Products • Staff/overhead organizations often misunderstand their role • It’s easy for staff to think they are line • Often helpful to organization when staff functions are forced to think of their line customers as paying the bills • Publicizing LOE creates a forum for cost and support issues © Dale R. Geiger 2011 35 Level of Effort Example { Effort Makers A Ted 10% Bob 30% Sue 50% Linda 25% Average 29% B 50% 40% 50% 25% 41% C 40% 30% 0% 50% 30% Total 100% 100% 100% 100% 100% • Staff manager has good idea of where people work and who they support • The bottom line represents a “proportional” method allocation basis for the staff function © Dale R. Geiger 2011 36 Don’t Forget Homogeneity Assumption • Implicit assumptions: • Effort costs the same for each person • Other costs proportional to people • If Ted is a lawyer and others are paralegals, the level of effort is biased • Use weighting factor, or • Make two separate activities if bias is significant © Dale R. Geiger 2011 37 Random Error A Ted 10% Bob 25% Sue 40% Linda 30% Average 26% Old Average 29% Error -3% B 40% 50% 60% 30% 45% 41% 4% C 50% 25% 0% 40% 29% 30% -1% Total 100% 100% 100% 100% 100% 100% 0% up down • Random error tends to offset • This error is probably not significant • Both LOE estimates capture the major effects © Dale R. Geiger 2011 38 Criticism of Level of Effort • Bias is possible due to “saliency” • Recent problems are fresh in mind • Suppose C had a big problem last month A Ted 10% Bob 20% Sue 50% Linda 20% Average 25% Old Average 29% Error -4% B 40% 30% 40% 20% 33% 41% -9% C 50% 50% 10% 60% 43% 30% 13% Total 100% 100% 100% 100% 100% 100% 0% up down • Produces significantly more error © Dale R. Geiger 2011 39 Example: Returns Driver in IRS Audit Office 40 # of returns 30 20 10 0 corporate complex individual other simple individual © Dale R. Geiger 2011 40 IRS Quality Control Level of Effort Analysis people complex corporate individual other simple other individual districts QRS-1 11 5.0 5.0 0 0.0 1.0 QRS-2 12 2.0 5.5 0 4.0 0.5 TRAINING 2 0.8 0.8 0 0.4 0.0 DISCLOSURE 2 0.0 0.0 0 0.0 2.0 27 7.8 11.3 0 4.4 3.5 PERCENT FOR BASIS 100 28.8 41.8 0 16.3 12.9 TOTAL © Dale R. Geiger 2011 41 Precisely Wrong vs. Roughly Right # of returns 40 level of effort 30 20 10 0 corporate complex individual other © Dale R. Geiger 2011 simple individual other districts 42 Check on Learning • Why is level of effort sometimes a better driver than unit-based or duration-based drivers? • What is the primary criticism of the level of effort driver? © Dale R. Geiger 2011 43 Cost of a Job • Let’s re-visit our job cost problem • Mechanical service department incurs the following costs for the month of September: • • • • Mechanic labor Parts Clerical labor Shop supplies $20K 16K 8K 4K Total Overhead = $12K • Is the overhead cost pool homogeneous? © Dale R. Geiger 2011 44 Cost of a Job • During the month four jobs are started and completed • What is the total cost of each job if all overhead is allocated using parts dollars? Job: A B C D Total Parts $K 3 2 1 10 16 Labor $K 2 3 5 10 20 Overhead (Parts $K) 3/16*12 = 2.25 2/16*12 1/16*12 = 1.5 = .75 10/16*12 = 7.5 12 7.25 6.5 6.75 27.5 48 Total $K © Dale R. Geiger 2011 45 Cost Driver Analysis • • • • Which drivers are unit-based? Which are duration based? Are units of cost driver homogeneous? Is there a cause and effect relationship between the cost pool and the drivers? Job: A B C D Total Parts $K 3 2 1 10 16 Labor $K 2 3 5 10 20 Labor Hr 150 80 50 520 800 © Dale R. Geiger 2011 46 Cost Driver Analysis • Shop supplies are closely correlated to parts dollars -but• Discussion indicates that clerical efforts were expended in the following manner Job: Clerical Efforts A B 12% C 8% D 30% © Dale R. Geiger 2011 Total 50% 100% 47 Cost of a Job • Use the allocation spreadsheet to allocate the overhead to each job • What is the cost pool? • What are the cost objects? • What are the activities? • What are the drivers for each activity? © Dale R. Geiger 2011 48 Allocation Spreadsheet Enter activities and cost driver data as shown 49 © Dale R. Geiger 2011 Allocation Spreadsheet Select cost drivers and view the new allocation 50 © Dale R. Geiger 2011 Cost of a Job • How do costs shift? Job: A B C D Total Parts $K 3 2 1 10 16 Labor $K 2 3 5 10 20 6.50 27.5 12.00 48 Overhead (two pool) Old Total 1.71 7.25 1.14 6.5 2.65 6.75 New Total Change © Dale R. Geiger 2011 51 Check on Learning • How might this shift affect management decisions? Job: A B C D Total Parts $K 3 2 1 10 16 Labor $K 2 3 5 10 20 2.65 6.75 6.50 27.5 12.00 48 Overhead (two pool) Old Total 1.71 7.25 1.14 6.5 New Total 6.71 6.14 8.65 26.5 48 Change -.54 -.36 +1.9 -1 0 © Dale R. Geiger 2011 52 Practical Exercise © Dale R. Geiger 2011 53